(12) United States Patent
D’Alessio et al.
US006960040B2
US 6,960,040 B2
Nov. 1, 2005
(10) Patent N0.:
(45) Date of Patent:
(54) PACKAGE ASSEMBLY WITH APPLICATOR
AND CONTAINER FOR ADHESIVE
MATERIALS
(75) Inventors: Keith R. D’Alessio, Cary, NC (US);
Gary F. Prokop, Wheaton, IL (US);
Leonard F. Czuba, Lombard, IL (US);
Carl E. Behrend, Chicago, IL (US);
Peter J. Kopec, Park Ridge, IL (US)
(73) Assignee: Closure Medical Corporation,
Raleigh, NC (US)
( * ) Notice: Subject to any disclaimer, the term of this
patent is extended or adjusted under 35
U.S.C. 154(b) by 0 days.
(21) Appl. No.: 10/611,921
(22) Filed: Jul. 3, 2003
(65) Prior Publication Data
US 2004/0026282 A1 Feb. 12, 2004
Related U.S. Application Data
(62) Division of application No. 09/987,116, filed on Nov. 13,
2001, now abandoned, which is a division of application No.
09/145,200, filed on Sep. 1, 1998, now Pat. No. 6,372,313.
(51) Int. Cl.7 .............................................. .. A46B 11/00
(52) U.S. Cl. ...................... .. 401/125; 401/123; 206/205
(58) Field of Search ............................... .. 401/123, 118,
401/124, 125, 130, 206/205, 210
(56) References Cited
U.S. PATENT DOCUMENTS
3,146,806 A 9/1964 Ginsburg
4/1967 Melik
2/1971 Banitt et al.
3,315,689 A
3,559,652 A
(Continued)
FOREIGN PATENT DOCUMENTS
DE 196 42 286 A1 4/1998
EP 0 402 140 A1 12/1990
EP 0 779 229 A1 6/1997
EP 0 857 658 A1 8/1998
W0 WO 92/12863 8/1992
W0 WO 97/31598 9/1997
W0 WO 98/23220 6/1998
Primary Examiner—David J. Walczak
(74) Attorney, Agent, or Firm—Hutchison & Mason PLLC
(57) ABSTRACT
A package assembly or kit can be used in conjunction with
storing and dispensing adhesive materials. The package
assembly can include an enclosure in which an applicator
and a container may be positioned. The container contains
adhesive material. The enclosure may include a base and a
cover. The base preferably includes one or more cavities,
with at least one applicator disposed in one of the cavities.
Further, the container may be disposed in another of the
cavities. The cover may be provided with a plurality of
wells. The container may include a restrictor positioned
within a neck of the container. The restrictor is provided to
limit the volume of adhesive material retained in an absor-
bent end of an applicator such as a swab. The package
assembly can be provided in a sterilized condition.
4 Claims, 8 Drawing Sheets
I20
I22
US 6,960,040 B2
Page 2
D221,035
3,667,472
3,704,089
3,759,375
3,976,195
4,035,334
4,294,349
4,364,473
4,430,013
4,501,363
4,724,177
4,726,553
4,767,398
4,786,534
4,789,639
4,802,797
4,854,759
4,869,381
5,106,297
5,123,431
5,240,415
D344,412
5,308,180
5,333,737
5,370,221
U.S. PATENT DOCUMENTS
S
>>>U3>>>>>>>>>>D>>>>>>>>>>
6/1971
6/1972
11/1972
9/1973
8/1976
7/1977
10/1981
12/1982
2/1984
2/1985
2/1988
2/1988
8/1988
11/1988
12/1988
2/1989
8/1989
9/1989
4/1992
6/1992
8/1993
2/1994
5/1994
8/1994
12/1994
Raines
Halpern
Stehlik
Nappi
Cohen
DaVydoV et al.
Ibsen et al.
Bogaert
Kaufman
Isbey, Jr.
Russo et al.
Wischusen, III
Blasius, Jr.
Aiken
Fleming
Cole
Morane et al.
Agner
Discko, Jr.
Wilson
Haynie
Barnhart
Pournoor et al.
Clark
Magnusson et al.
5,378,226
5,403,591
5,456,361
5,474,206
5,480,935
5,490,737
5,525,647
5,530,037
5,575,997
5,580,565
5,582,834
5,597,254
5,599,125
5,653,769
5,660,273
5,697,720
5,709,866
5,779,053
5,900,245
5,909,976
5,928,611
6,000,575
6,217,603 B1 *
6,386,781 B1
>>>>>>>>>>>>>>>>>>>>>>
* cited by examiner
1/1995
4/1995
10/1995
12/1995
1/1996
2/1996
6/1996
6/1996
11/1996
12/1996
12/1996
1/1997
2/1997
8/1997
8/1997
12/1997
1/1998
7/1998
5/1999
6/1999
7/1999
12/1999
4/2001
5/2002
Hanifl et al.
Tighe et al.
Walsh et al.
Herring, Sr.
Greff et al.
Gueret
Eichmiller
McDonnell et al.
Leung et al.
Tighe et al.
Leung et al.
Vasas
Vasas et al.
Barley, Jr. et al.
Discko, Jr.
Lhuisset
Booras et al.
Partika et al.
Sawhney et al.
Maeda
Leung ...................... .. 422/131
LaCour et al.
Clark et al. ............... .. 606/214
Gueret
U.S. Patent Nov. 1,2005 Sheet 1 of 8 US 6,960,040 B2
U.S. Patent Nov. 1,2005 Sheet 2 of 8 US 6,960,040 B2
324 219
FlG.4A
U.S. Patent Nov. 1,2005 Sheet 3 of 8 US 6,960,040 B2
FlG.4B
U.S. Patent Nov. 1,2005 Sheet 4 of 8
US 6,960,040 B2
U.S. Patent Nov. 1,2005 Sheet 5 of 8 US 6,960,040 B2
119
5‘
U.S. Patent Nov. 1,2005 Sheet 6 of 8 US 6,960,040 B2
(~66
470
458
FIG. 10
U.S. Patent Nov. 1,2005 Sheet 7 of 8 US 6,960,040 B2
M
6
U.S. Patent Nov. 1,2005 Sheet 8 of 8 US 6,960,040 B2
FIG. 14
FlG.13
550
558
566
FlG.15
US 6,960,040 B2
1
PACKAGE ASSEMBLY WITH APPLICATOR
AND CONTAINER FOR ADHESIVE
MATERIALS
This is a Divisional of application Ser. No. 09/987,116
filed Nov. 13, 2001, now abandoned, which is a Divisional
of application Ser. No. 09/145,200 filed Sep. 1, 1998 (now
U.S. Pat. No. 6,372,313). The entire disclosure of the prior
application is hereby incorporated by reference herein in its
entirety.
BACKGROUND OF THE INVENTION
1. Field of Invention
This invention relates to a package assembly for adhesive
materials.
2. Description of Related Art
Adhesive materials are conventionally stored in a storage
tube or other similar device that includes a dispensing tip.
Illustratively, U.S. Pat. No. 4,364,473 to Bogaert discloses
an adhesive material stored in a tube. The storage tube may
be constructed of an elastic or resilient material, such that
the storage tube is squeezed to decrease the interior volume
of the tube. When a user wants to apply a portion of the
adhesive on a surface, the user positions the dispensing tip
adjacent to or on the surface. The user then squeezes the tube
to force a quantity of the adhesive material out. The adhesive
flows out of the tube and onto the surface. However, there
are various drawbacks to this arrangement, especially with
applications of certain types of adhesives and applications of
adhesives in certain environments.
Illustratively, it is difficult to apply adhesives with low
viscosity using conventional devices. If the low viscosity
adhesive is stored in a tube the user will squeeze the tube to
dispense a quantity of the adhesive. However, it is difficult
to squeeze the tube such that the correct amount of adhesive
is dispensed. It is often the case that the tube is squeezed too
much and a large quantity of the adhesive is dispensed. As
a result, the adhesive may flow into areas to which the user
did not intend to apply the adhesive. This results in possible
damage to the surface as well as the necessity for the user to
take away the excess adhesive. In turn, this also results in
waste of the adhesive product.
An alternative approach to applying an adhesive is to
initially apply the adhesive onto an applicator and then onto
the surface. One example of this is disclosed in U.S. Pat. No.
5,333,737 to Clark. In such an approach, a user squeezes the
tube, for example, containing the adhesive so as to apply a
portion of the adhesive onto the applicator. The applicator is
then moved into physical contact with the surface so that a
portion of the adhesive is applied to the surface. However,
with low viscosity adhesives, the adhesive may run off the
applicator before it is adjacent the surface. This results in
both waste of the adhesive and in possible harm, since
excess adhesive may be deposited in an area where it is not
wanted.
Further, a problem arises if the tube of adhesive is to be
used more than once, as is common. If a user chooses to
apply the adhesive directly from the tube onto the surface,
and not to use an applicator, the dispensing tip may contact
the surface upon which the adhesive is being applied. Over
multiple uses, contaminants may be transferred from one
surface to another surface. As is apparent, this is especially
of concern with the application of adhesives in the medical
field.
Further, there are other problems associated with conven-
tional techniques with the application of adhesives in certain
10
15
20
25
30
35
40
45
50
55
60
65
2
environments, such as environments in which the surface is
difficult to reach or isolated. If a user wishes not to use an
applicator, it is necessary for the dispensing tip of the tube
to be adjacent to or on the surface. However, the tube may
not easily fit within the spatial constraints in which the
surface is located. As a result, the spatial constraints may
limit applications using only the tube and force a user to use
an applicator. This raises a further problem in that an
appropriate applicator may not be conveniently available.
Accordingly, conventional devices fail to address the
various drawbacks discussed above, as well as others. As
described above, U.S. Pat. No. 4,364,473 to Bogaert dis-
closes a tube containing an adhesive material. More
specifically, Bogaert is directed to an arrangement for repair-
ing a dental prosthesis including a package containing the
tube of adhesive, bottles containing a monomer and a
polymer and a support. Bogaert teaches using the tube to
apply the adhesive directly on the prosthesis. This raises
concerns of contamination as described above. Further, the
tube of Bogaert would not be usable in some situations
where there are spatial constraints and the tube could not be
effectively maneuvered so as to apply the adhesive.
Accordingly, known devices do not effectively address
the drawbacks described above, as well as others. Conven-
tional devices fail to provide an applicator that is optimized
for convenient dispensing and application of adhesive mate-
rials on a variety of surfaces and structures.
SUMMARY OF THE INVENTION
An object of the invention is to address the need for an
easy to use and efficient package assembly for dispensing
and applying an adhesive material, preferably a medical
adhesive.
Also, the invention is directed to the application of
monomer compositions and polymers formed therefrom, in
industrial and home applications, for example in bonding
rubbers, plastics, wood, composites, fabrics, and other natu-
ral and synthetic materials. Included among these adhesives
are the 1,1-disubstituted ethylene monomers and polymers,
such as the ot-cyanoacrylates. Since the discovery of the
adhesive properties of such monomers and polymers, they
have found wide use due to the speed with which they cure,
the strength of the resulting bond formed, and their relative
ease of use. These characteristics have made the
ot-cyanoacrylate adhesives the primary choice for numerous
applications such as bonding plastics, rubbers, glass, metals,
wood, and, more recently, biological tissues. The invention
provides an easy and efficient approach to apply these
adhesives.
In particular, the invention provides a package assembly
or kit to hold and apply an adhesive material conveniently,
inexpensively and effectively. The kit includes an enclosure
which contains at least one container of adhesive material
and at least one applicator. The applicator includes at least
one absorbent portion for absorbing adhesive to be applied.
In embodiments of the invention, the enclosure includes
separate compartments. A plurality of applicators are con-
tained within the enclosure. In some embodiments, each of
the applicators includes a shaft having two ends and an
absorbent portion at each end of the shaft. The two absorbent
portions may be differently configured for wiping and drying
a surface to be treated, and for applying adhesive, respec-
tively. Separate compartments are provided for holding at
least one container and the applicators. A plurality of the
applicators is held within one or more of the separate
compartments. Further, in embodiments separate compart-
ments holding the applicators may be separable from the
enclosure.
US 6,960,040 B2
3
In embodiments, the enclosure includes a base and a
cover. The cover has a surface facing an interior of the
enclosure when the enclosure is closed, with wells disposed
on the surface. The wells are configured to hold an adhesive
material dispensed from a container when the enclosure is
open. The enclosure may include at least the same number
of the wells as a number of the applicators.
In embodiments of the invention, the container includes
an internal lumen, a closable opening, and a bottom portion.
The container is configured to be self-supportable on the
surface with the opening facing upwardly. A restrictor may
extend into the internal lumen of the container and define the
opening of the container. The bottom portion of the con-
tainer and a suction cup are configured to be connected
together. The suction cup holds the container to the surface.
The opening of the container and an applicator are config-
ured to allow at least an absorbent portion of the applicator
to pass through the opening into the container and to
compress the absorbent portion.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of this invention will be described in detail
with reference to the following figures, wherein:
FIG. 1 is a side plan view of a container and applicator
positioned in an enclosure of the invention;
FIG. 2 is a top plan view showing the package of FIG. 1;
FIG. 3 is a perspective view showing an applicator in
accordance with embodiments of the invention;
FIG. 4A is a top plan view of a package assembly
including a cover with wells in accordance with embodi-
ments of the invention;
FIG. 4B is a top plan view of another package assembly
including a cover with wells in accordance with embodi-
ments of the invention;
FIG. 5 is a side cross-sectional view of the package
assembly of FIG. 4A along the line I—I;
FIG. 6 is a top plan view of the package assembly of
FIGS. 4A and 5 with the cover closed;
FIG. 7 is a side cross-sectional view of the package
assembly of FIG. 6 along the line II—II;
FIG. 8 is a perspective view of another package assembly
in accordance with further embodiments of the invention;
FIG. 9 is a side cross-sectional view of the package
assembly of FIG. 8 along the line III—III;
FIG. 10 is a top plan view of the package assembly of
FIGS. 8 and 9 in conjunction with a carrying box;
FIG. 11 is a side cross-sectional view of a receptacle
assembly according to embodiments of the invention;
FIG. 12 is a side cross-sectional view of the receptacle
assembly of FIG. 11 at a time previous to that shown in FIG.
11;
FIG. 13 is a side cross-sectional view of a receptacle
assembly in accordance with further embodiments of the
invention;
FIG. 14 is a side cross-sectional view of the receptacle
assembly of FIG. 13 showing a receptacle and connected
base; and
FIG. 15 is a side cross-sectional view of a lower portion
of a receptacle assembly in accordance with the invention.
DETAILED DESCRIPTION OF PREFERRED
EMBODIMENTS
This invention is directed to a package assembly or kit
which contains a container of adhesive as well as an appli-
10
15
20
25
30
35
40
45
50
55
60
65
4
cator. The package assembly in accordance with the inven-
tion may be utilized in conjunction with a wide variety of
adhesive materials. Further, the package assembly according
to this invention can be used in conjunction with a wide
variety of applications of adhesive material, wherein it is
necessary or desirable to efficiently and easily apply an
adhesive material. For example, the package assembly in
accordance with the invention may be used to apply mono-
meric adhesive compositions, such as an adhesive for the
treatment of surgically incised or traumatically lacerated
tissues; retarding blood flow from wounds; dressing burns;
dressing skin or treating stomatitis or other superficial or
surface sores or wounds. The package assembly may also be
used to apply various adhesives including 1,1-disubstituted
ethylene monomers and polymers, such as the
ot-cyanoacrylates. The assembly in accordance with the
invention may be used to store and dispense a variety of
adhesives. Examples include, but are not limited to, those
applicable to medical, industrial, and home use. Especially
useful liquids include polymerizable liquid adhesives, such
as the adhesives described in copending U.S. patent appli-
cation Ser. Nos. 09/099,457 and 08/488,411, the disclosures
of which are hereby incorporated by reference in their
entireties. As used herein, “adhesive” or “adhesive material”
includes, but is not limited to a monomeric formula or a
monomeric composition that is reacted or unreacted. For
example, in the invention adhesive is intended to encompass
a monomeric formula that polymerizes when applied to the
surface of the skin.
One particular application of the package assembly of the
invention is in conjunction with the storage and application
of adhesive materials for medical or surgical procedures.
However, it should be appreciated that any known or later
developed adhesive material can be used in conjunction with
the invention.
A package assembly or kit in accordance with the inven-
tion includes an enclosure. The enclosure contains at least
one container and at least one applicator. The container
contains an adhesive material. The applicator includes at
least one absorbent portion. The enclosure may be any of a
variety of shapes and designs dependent on numerous fac-
tors including the specific contents of the enclosure and the
intended use of the adhesive contained within the enclosure,
for example.
In embodiments, the enclosure includes a base and a cover
for the base. The base includes one or more applicator
cavities for holding and retaining one or more applicators.
The base may further include a container cavity for holding
and retaining the container of adhesive material. The cover
is preferably movably connected to the base. For example,
the cover may be removable or may be pivotably attached to
the base using a line of weakness or hinges separating the
cover from the base.
In embodiments, the cover or base, but preferably the
cover, includes a plurality of wells formed on its surface.
The wells may temporarily hold small quantities of the
adhesive material into which the absorbent portion of the
applicator may be dipped (dip wells), or can catch and retain
drops resulting from application of the adhesive material to
the applicator (drip wells).
In embodiments, the base includes a facing surface. The
cover is pivotable between a first position and a second
position. In the first position, the cover surface opposes the
facing surface of the base. In the second position, the cover
surface faces in the same direction as the facing surface of
the base. In such a manner, the wells that are disposed in the
cover are exposed for use when the cover is in the second
position.
US 6,960,040 B2
5
In embodiments, applicator cavities are positioned in the
base and have an elongated shape. In preferred
embodiments, the base includes two applicator cavities and
a single container cavity. The two applicator cavities may be
positioned side by side. A plurality of applicators may be
positioned in a single applicator cavity. For example, the
applicators may be stacked within a single applicator cavity.
In embodiments, the enclosure includes one or more
applicator cavities that may be separated along a breaking
line. The breaking line may be weakened and broken in
some manner, such as by a perforation. As a result, the
respective cavity portions and associated applicators may be
easily separated from each other.
In embodiments, applicator cavities for respective indi-
vidual applicators are positioned in a holding portion of the
package assembly. The applicator cavities may be shaped to
match the shape of the applicators. For example, a first well
may be positioned at the first end of the applicator cavity, a
second well at the second end of the applicator cavity, and
a connection portion may extend between the first well and
the second well. This provides a neat and predictable loca-
tion for the applicators and the applicator cavities them-
selves may act as dip or drip wells. This is particularly
advantageous in embodiments where the applicator cavity
portions may be separated from the rest of the enclosure and
discarded after use.
In further embodiments, the container may include a
vessel portion and a neck. A restrictor is positioned and
supported in the neck of the container. The restrictor
includes a passage extending between ends and along the
length of the restrictor. The restrictor may be formed of any
suitable material that is compatible with the adhesive, such
as resilient plastics material, for example.
An absorbent end of an applicator may be passed through
the restrictor into the receptacle. Provided there is sufficient
adhesive material contained in the receptacle, the absorbent
end of the applicator will absorb a portion of the adhesive
material. Thereafter, the applicator including the absorbent
end is withdrawn from the receptacle and is withdrawn back
through the restrictor. The restrictor diminishes the size of
the absorbent end, i.e., compresses and wipes the absorbent
end of the applicator. As a result, the volume content of
adhesive material retained within the absorbent end of the
applicator is both limited and controlled. Use of the wells
with such embodiments is therefore optional. In addition, the
restrictor extending into the container can reduce or prevent
spillage when the container is tipped.
Further, in embodiments, the container includes a base
connected to its lower portion. In embodiments, the base
may include a center support and a suction cup. The suction
cup is positioned on a lower portion of the center support
and can hold the container in place to permit one-handed
application of the adhesive. The base may also include at
least one extension or stabilizer for supporting the container
against tipping on the suction cup. The extension may, for
example, comprise a skirt. The skirt is annular in shape and
defines a skirt interior space. The base may be integrally
formed with or reversibly attached to the container.
In embodiments, the container base further includes a
locking retainer integrally formed with or reversibly
attached to the skirt. The locking retainer defines a receiving
cavity having an interior in which the container is position-
able. The receiving cavity is substantially circular in shape
and includes an interior surface. The interior surface of the
receiving cavity includes a locking channel defined therein.
A locking ring disposed on an exterior surface of the
container is matingly engageable with the locking channel.
10
15
20
25
30
35
40
45
50
55
60
65
6
The package assembly including an applicator and a
receptacle in accordance with the invention offers a user
simple and effective storage and application of an adhesive.
The simplicity of the package assembly requires little or no
instruction prior to its use. Further, the construction of the
package assembly in accordance with the invention includes
a limited number of moving parts. The package assembly
may be utilized easily and effectively in a wide variety of
environments and in an expeditious manner.
The invention will be further described in conjunction
with the accompanying figures showing exemplary embodi-
ments of the invention. In the figures, like numerals have
been used to identify like components.
FIGS. 1 and 2 show a package assembly or kit 100 in
accordance with the invention to hold and apply an adhesive
material conveniently, inexpensively and effectively. The kit
includes an enclosure 120. The enclosure 120 contains at
least one container 122, which contains an adhesive
material, and at least one applicator 119. The applicator 119
includes at least one absorbent portion 121. The enclosure
120 may be any of a variety of shapes and designs dependent
on numerous factors including the specific contents of the
enclosure and the intended use of the adhesive contained
within the enclosure, for example.
When a user wants to apply the adhesive to a surface, for
example, the user opens the enclosure 120 and removes an
applicator 119 and container 122 from enclosure 120 (thus
exposing the exterior surface of the absorbent portion of the
applicator to atmosphere prior to applying the adhesive
material to the exterior surface). Thereafter, the user may
drip, for example, an amount of the adhesive onto the
absorbent portion 121 of the applicator or may dip the
absorbent portion of the applicator into the adhesive in the
container. Then, the absorbent portion 121 is moved so as to
make physical contact with the surface upon which the
adhesive is to be applied. When physical contact is made, the
absorbent portion 121 will be compressed. As a result,
adhesive will be released from the absorbent portion 121
onto the surface.
For example, an applicator in accordance with embodi-
ments of the invention may be constructed as shown in FIG.
3. FIG. 3 shows an applicator 219 in accordance with
embodiments of the invention. The applicator 219 includes
a first absorbent end 221a and a second absorbent end 221b.
The absorbent ends 221 may be constructed of absorbent
foam or fibrous pad material, for example. The absorbent
end 221a in FIG. 3 is tapered such that the tip 223 of the
absorbent end is smaller in dimension than the base 225. The
absorbent end 221b is tapered such that the tip 229 of the
absorbent end is wider in dimension than the base 227.
Further, the tip 229 of the absorbent end 221b is wider than
the base 225 of the absorbent end 221a. Such a construction
can be useful to keep the applicator from falling into the
container when dipped in through an opening that accom-
modates end 221a but not end 221b. The dimensions of the
applicator 219 allow the applicator to be used to apply
adhesive in a variety of environments and spatial con-
straints. The embodiment of FIG. 3 is particularly desirable
when the surface to be treated needs to be dried before the
adhesive is applied. The wider end of the applicator can be
used for drying the surface, and then the tapered end can be
used to apply the adhesive, for example.
However, it should be recognized that the applicator 219
shown in FIG. 3 is only illustrative and not limiting. For
example, the applicator may include only one absorbent end.
Further, the absorbent end or ends of the applicator may be
US 6,960,040 B2
7
a wide variety of shapes and sizes such as circular, elliptical,
elongated, curved or square depending on the particular
application of the adhesive. Also, in embodiments, the
absorbent end could be in the form of a brush and con-
structed of foam. For example, an elongated, absorbent end
constructed of foam may be particularly useful in the
application of adhesives to treat stomatitis.
FIGS. 4A, 4B and 5 show an enclosure or package
assembly 300 in accordance with an embodiment of this
invention. As shown in FIG. 4A, the package assembly 300
includes enclosure 310. Enclosure 310 includes a base 312
and a cover 314. The cover 314 is movably attached to the
base 312. For example, the cover 314 may be pivotally
attached to the base 312 using a hinge 316 or weakened
portion.
The base 312 is elongated and includes a facing surface
318 and a plurality of cavities formed within the facing
surface 318. Specifically, the base 312 includes a plurality of
applicator cavities 320 and a single container cavity 322.
The applicator cavities 320 are formed in the shape of an
elongated slot and extend along the length of the base 312.
A first and second applicator cavity 320 may be positioned
side by side as shown in FIG. 4A. However, the invention is
not limited to two adjacent applicator cavities 320. For
example, a single cavity might be provided, in which
applicators are positioned side by side.
The base 312 also includes the container cavity 322
positioned adjacent the applicator cavities 320. As shown in
FIG. 4A, the container cavity 322 is positioned at one end of
the applicator cavities 320 and centered relative to the width
of the applicator cavities 320. The base 312 may be con-
structed using various constructs including a separate outer
shell and inner shell, wherein the cavities are formed in the
inner shell, for example. Alternatively, the base 312 may be
constructed of a single unitary piece of material.
Further, the base 312 may contain an open cavity and an
insert contained in the open cavity. The insert may include
a plurality of dividers including slits and folds, for example,
so as to form chambers in which to hold the container
containing adhesive and the applicators, for example. The
insert may be of any suitable material such as plastics,
cardboard, paperboard or others. The invention is not limited
to such an arrangement and the base 312 may be formed in
a wide variety of arrangements so as to hold the contents
thereof.
The container cavity 322 may hold the container 122, for
example, shown in FIG. 1, as well as a wide variety of
containers of different shapes, sizes and constructs. Further,
it should be recognized that a wide variety of containers or
receptacles may be used in embodiments of the invention.
For example bottles with screw on lids, snap on lids, sealed
pouches, or tubes may be used. For example, a foil tube
similar to a traditional toothpaste container, preferably with
a puncturable foil seal, may be utilized.
The cover 314 includes a cover surface 323. The cover
314 is movable between a first position, wherein the cover
surface 323 opposes the facing surface 318 of the base 312,
and a second position, wherein the cover surface 323 faces
in the same direction as the facing surface 318. A plurality
of wells 324 is disposed on the cover surface 323.
Specifically, as shown in FIG. 4A, the wells 324 may be
arranged in two sets of five, wherein the sets extend in a
linear fashion along a portion of the length of the cover
surface 323. However, the invention is not limited to such
arrangement and the wells 324 may be arranged in a wide
variety of arrangements. Further, the wells 324 may be
10
15
20
25
30
35
40
45
50
55
60
65
8
concentrated along a certain portion of the cover 314, as
shown in FIG. 4A. The wells 324 may be formed into any
of a diverse variety of shapes. Illustratively, the wells 324
shown in FIG. 5 define the shape of a portion of a sphere.
Alternatively, the wells could be oval, for example, or any
other shape.
The wells 324 may be used in a plurality of manners.
Illustratively, a user may apply a quantity of adhesive
material onto an absorbent end 121 of a swab 119 by
dripping the adhesive material from a bottle. However, a
common problem with such a procedure is overdrip.
Accordingly, the wells 324 serve as a reservoir to catch and
retain drops resulting from overdrip. Alternatively, adhesive
can be dispensed directly into the wells, and the applicator
is then dipped into the wells. This can provide somewhat
better control over the amount and location of adhesive on
the applicator.
FIG. 4B shows another enclosure or package assembly in
accordance with embodiments of the invention. Like refer-
ence numerals have been used in FIG. 4B, as in FIG. 4A, to
designate like components. FIG. 4B illustrates that the cover
314 may be movably attached to the base 312 at an end 329,
rather than a side, as shown in FIG. 4A. The arrangement
shown in FIG. 4B is advantageous in that a user may easily
hold the opened enclosure 310 using a single hand.
However, it should be recognized that in accordance with the
invention the interrelationship of the base 312 and the cover
314 is not limited to the arrangement shown in FIG. 4A or
FIG. 4B, but rather may be a wide variety of shapes and
designs.
FIG. 5 is a cross-sectional view of the package assembly
300 of FIG. 4A along the line I—I in FIG. 4A. FIG. 5 shows
that the applicator cavity 320 may be provided with a
sufficient depth so as to accommodate a plurality of
applicators, such as swabs 219, for example. Illustratively,
as shown in FIG. 5, five swabs 219 may be arranged in each
applicator cavity 320. As described above, however, an
alternative arrangement is to provide a single cavity, in
which the applicators could be positioned side by side. In
such an arrangement, for example, the single cavity might
hold ten applicators. FIGS. 4A and 5 also show a latch 326
used in conjunction with the package assembly 300. The
latch 326 may include first and second latch 326 portions.
The latch 326 provides securement of the cover 314 in a
closed condition. The specific construct of the latch 326 may
be any of a wide variety of arrangements known in the art.
As shown in FIGS. 4A, 4B and 5, the applicator cavity
320 accommodates a plurality of swabs. However, it should
be recognized that the swabs 119 may be positioned together
in a single package or may be disposed individually in
separate containers. For example, the swabs could be indi-
vidually wrapped. Further, separate containers or packages
containing individual swabs may in turn be disposed col-
lectively in a larger container.
FIG. 6 is a top plan view of the package assembly 300 of
FIGS. 4A and 5 with the cover 314 closed. Further, FIG. 7
is a cross-sectional view of the package assembly 300 of
FIG. 6 along the line II—II, showing the cover 314 closed.
Specific dimensions of the package assembly 300 of FIGS.
4A—7 may be widely varied depending on the particular
application. However, illustratively, the package assembly
300 may be provided with a length of approximately six
inches and a width and depth of approximately one inch.
FIGS. 8-10 show a package assembly 400 in accordance
with another embodiment of the invention. As shown in FIG.
8, the package assembly 400 includes an enclosure 410
US 6,960,040 B2
9
provided with cavities. The enclosure 410 includes an appli-
cator portion 412 and a container portion 414. Further, the
portions 412 and 414 may be separated by a hinge or a line
of weakness defining a breaking line 416.
The applicator portion 412 includes a plurality of appli-
cator cavities 420 as shown in FIGS. 8 and 9. FIG. 8 shows
a package assembly 400 of the invention including ten
applicator cavities 420. The applicator cavities 420 each
include a first end and a second end. A connection portion
454 extends between the first end and the second end of the
applicator cavities 420. A first well 450 is positioned at the
first end of each applicator cavity 420. Also, a second well
452 is positioned at the second end of each applicator cavity
420.
Lower surfaces of the first well 450 and the second well
452, as well as the connection portion 454, define a depth
relative to the facing surface 418. As is apparent from FIG.
9, the depth of the connection portion 454 is preferably less
than the depth of each of the first and second wells 452.
Further, the depth of the first well 450 may be greater than
the depth of the second well 452. Accordingly, the applicator
cavities 420 may be formed in this shape, or any other
suitable shape, to accommodate a variety of applicators as
well as to act as dip wells and/or drip wells for the adhesive.
The applicator cavities 420 may be separated into distinct
cavity portions 460. A single cavity portion 460 includes a
single applicator cavity 420 in accordance with a preferred
embodiment of the invention. Each distinct cavity portion
460 is separated from an adjacent cavity portion by an
additional line of weakening or breaking line 416. The
breaking line 416 may be formed using a series of perfora-
tions or scoring, similar to the breaking line 416 separating
the container portion 414 with the applicator portion 412.
An applicator including the ends 121 may be positioned
within the first well 450, the connection portion 454, and the
second well 452, as shown in FIG. 9. The applicator cavities
420 may be dimensioned to accommodate any of a wide
variety of applicators with absorbent ends 121 which are the
same in dimension or different.
A cover such as flexible cover 456 is removably posi-
tioned upon the facing surface 418 of the applicator portion
412 and/or the facing surface 418 of the container portion
414. For example, the flexible cover 456 may be laminated
upon the package assembly 400 in such a manner that the
cover 456 may be peeled back and separated from the facing
surface 418. The cover 456 may be formed of cellophane or
any other suitable material. The cover 456 in conjunction
with the applicator portion 412 can provide each cavity with
a seal to prevent the entry of extraneous materials.
The package assembly shown in FIGS. 8 and 9 preferably
can be folded or rolled into a compact arrangement.
Specifically, the breaking lines 416 can provide flexibility to
the package assembly 400 to allow folding or rolling.
Illustratively, the package assembly 400 may be folded so as
to be inserted into a storage package 458 as shown in FIG.
10.
FIGS. 11 and 12 show a container assembly 510 in
accordance with preferred embodiments of this invention.
As shown in FIGS. 11 and 12, the container assembly 510
includes a vessel 514, a base 516 and a restrictor 518. The
vessel 514 may be formed integral with or removably
attachable to the base 516. Further, the restrictor 518 is
positioned within vessel 514. An applicator such as a swab
219, as shown in FIG. 3, with an absorbent end 221 may be
inserted into and withdrawn from the vessel 514 through the
restrictor 518 as shown in FIGS. 11 and 12, respectively.
10
15
20
25
30
35
40
45
50
55
60
65
10
The base 516 serves to support the receptacle 514 in an
upright position to provide access to the interior of the
receptacle 514 through the restrictor 518.
The vessel 514 includes an internal lumen 524 and a neck
526. The internal lumen 524 defines a substantially cylin-
drical or other shape interior including bottom 528 and
annular shoulder 530 disposed at the top 532 of the vessel
514 as shown in FIG. 11. The shoulder 530 serves to provide
a smooth transition between the interior surface of the
internal lumen 524 and the interior surface of the neck 526.
It also provides an area 533 into which adhesive material
570 can flow without spilling when the container is tilted. An
exterior surface of the neck 526 may include a connecting
arrangement 534, including, but not limited, to threads,
rings, catches or snaps, for example. The neck 526 includes
an uppermost planer surface which forms a rim defining an
opening 536. The opening 536 is closable using an appro-
priately shaped stopper or cap.
In accordance with the invention, the restrictor 518 is
positioned within the neck of the vessel 514. The restrictor
518 is preferably substantially cylindrical in shape and
includes a central passage 540 extending along the length
and through the center of the restrictor 518. The interior of
the restrictor 518 includes an interior surface 538 that forms
the central passage 540. Further, the restrictor 518 includes
a top surface 542. An annular tapered surface 544 can
provide a transitional surface between the top surface 542
and the interior surface 538 of the restrictor 518. A lower
tapered surface 546 can provide a transitional surface
between the restrictor interior surface 538 and the lower end
548 of the restrictor 518, as shown in FIGS. 11 and 12.
A suction cup 566 may be mounted on the lower end of
center support 564. The suction cup 566 provides a secure
attachment of the receptacle assembly 510 to a supporting
surface. As a result, the receptacle assembly 510 of the
invention provides for one handed use, thus allowing a
user’s free hand to hold the object upon which the adhesive
material is to be applied, for example. Such is particularly
useful in a medical or specifically surgical environment.
Particularly in combination with use of a suction cup, base
516 preferably includes at least one extension that stabilizes
the container on a surface. The extension may be in the form
of a skirt 550. The skirt 550 extends downwardly from the
receptacle bottom 528 and is formed into an annular tapered
shape. As shown in FIGS. 11 and 12, the skirt 550 includes
an inner skirt surface 552 and an outer skirt surface 554. The
inner skirt surface 552 and the outer skirt surface 554 may
be tapered toward each other towards a common contact
supporting rim 556. The contact supporting rim 556 is
positioned on a supporting surface during use of the con-
tainer assembly 510. The contact supporting rim 556 con-
tacts the supporting surface in a manner such that the
container assembly 510 is stabilized during use.
The container assembly 510 including the base 516 with
skirt 550, as well as the restrictor, may be formed of any of
a wide variety of materials including but not limited to
polymerized materials such as plastics, foams, rubbers,
thermoplastics, thermosets, metals, for example, or any
other suitable material. In general, the only limitation on the
materials used to fabricate them is that the material must be
sufficiently compatible with the composition to be dispensed
that undesirable effects on the composition do not occur
during contact of the composition with the receptacle and
the restrictor.
Further, while the skirt 550 was described as having a
annular shape, the skirt 550 is not limited to such shape.
US 6,960,040 B2
11
Rather, the skirt 550 could be a variety of shapes, including,
but not limited to, conical, cylindrical, polygonal, or include
a plurality of supports or a segmented annular arrangement,
for example.
Illustratively, a process of dispensing and applying an
adhesive in conjunction with the assembly 510 of the
invention will hereinafter be described. The container
assembly 510 is used in conjunction with an applicator such
as a swab shown in FIG. 3, for example. The specific
dimensions of the swab should be compatible with the
dimensions of the restrictor 518.
When a user desires to apply an adhesive material to the
swab 119, an absorbent end 121 may be maneuvered into the
upper tapered surface of the restrictor 518 and pushed
through the restrictor passage 540. In this manner, the swab
119 is inserted into the vessel 514 through the restrictor 518.
The diameter of the restrictor interior surface 538 is slightly
less than the uncompressed outer diameter of the absorbent
end 121 of the swab 119. As a result, as the swab 119 is
passed through the restrictor 518, the material of the absor-
bent end 121 of the swab 119 is compressed. Once the
absorbent end 121 is fully inserted into the vessel 514, the
absorbent end 121 is submersed or partially submersed in
adhesive material 570. Thereafter, the user withdraws the
absorbent end 121 of the swab 119 from the vessel 514 back
through the restrictor 518. As the swab 119 is withdrawn
through the restrictor 518, the swab 119 will again be
compressed. As a result, a portion of the adhesive material
570 which was absorbed and retained by the swab 119 will
be forced out of the swab 119 and will drip back into the
internal lumen 524 of the vessel 514. As a result, the volume
content of the adhesive material 570 retained in the absor-
bent end 121 after the swab 119 is fully withdrawn from the
receptacle assembly 510 may be accurately controlled.
As a user withdraws the swab. 119, an upward force will
be exerted on the receptacle container assembly 510. The
suction cup 566 may be provided, as described above, to
retain the receptacle assembly 510 on a supporting surface.
Further, an upward force will be exerted on the restrictor 518
so as to tend to separate the restrictor 518 from the vessel
514. However, the restrictor 518 may be retained within the
neck 526 using any known method such as well known
adhesives or a friction fit, for example.
It should be recognized that in embodiments, the adhesive
and other components may be sterilized. For example, the
adhesive material 570 shown in FIG. 11 may be sterilized.
Further, the assembly 510 including the vessel 514, the
restrictor 518 and the swab 119 may also be sterilized. The
assembly 510 may be sterilized by the same or a different
method as that used for the adhesive material 570. Further
the separate components of the assembly 510 may be
sterilized by different methods. Also, the package assembly
or kit 100, shown in FIG. 1, may be sterilized as well as the
adhesive contained therein.
In embodiments, various sterilization processes may be
used. Examples include, but are not limited to, chemical
sterilization (e.g., with ethylene oxide or hydrogen peroxide
vapor), physical sterilization (e.g., dry heat) or other tech-
niques such as microwave irradiation, gamma radiation, and
ionizing radiation. Especially useful methods for sterilizing
include electron beam irradiation, such as the method dis-
closed in co-pending U.S. patent application Ser. No.
09/025,472, the disclosure of which is hereby incorporated
by reference in its entirety.
FIGS. 13 and 14 show an embodiment of a container
assembly 610 in accordance with the invention. In this
10
15
20
25
30
35
40
45
50
55
60
65
12
embodiment, the vessel 614 and the base 616 are not
integrally formed. Rather, they are removably connected
through the use of a locking retainer 672.
Specifically, the base 616 includes the locking retainer
672 and a suction cup 667 at the lower portion of the locking
retainer 672. Illustratively, the locking retainer 672 includes
a receiving cavity 674 and a locking channel 676. The
receiving cavity 674 includes a lower circular surface 678
and a retainer interior surface 680. The locking channel 676
is formed in the retainer interior surface 680 of the receiving
cavity 674. Further, an outer surface of the vessel 614 is
formed with a locking ring 686. In the embodiment shown
in FIG. 13, the locking ring 686 extends fully around the
exterior of the vessel 614. However, such arrangement is not
necessary and the locking ring 686 could be segmented, or
extend around only a portion of the vessel 614, for example.
Further, the locking channel 676 could be segmented or only
partially extend around the retainer interior surface 680, for
example. FIG. 13 shows the vessel 614 and the base 616 in
a separated condition.
Provided the relative positioning as shown in FIG. 13,
upon movement of the vessel 614 downward, it passes into
the receiving cavity 674 of the base 616. The vessel 614 is
guided into the base 616 by the retainer interior surface 680
of the receiving cavity 674. After sufficient downward
movement, the bottom surface of the vessel 614 may contact
and be supported by the lower surface of the receiving cavity
674, as shown in FIG. 14. At the same time, the locking ring
686 will be opposed to locking channel 676 and will pass
into and mate with the locking channel 676. As a result, the
vessel 614 will be removably secured to the base 616.
FIG. 15 illustrates an operation to mount the assembly
510 of FIG. 11, for example, upon a supporting surface 558
in accordance with the invention. The assembly may be
supported upon a smooth surface upon which it is desirable
or necessary to support the assembly. The user exerts a
downward pressure on the assembly so as to resiliently bend
the suction cup 566 and secure the suction cup 566 to the
surface, as is well known in the art.
Further, the skirt 550 of the assembly 510 may be some-
what resilient. As a result, downward pressure of the assem-
bly results in slight deformation of the skirt 550. This
deformation will occur as the suction cup 566 is being
pressed upon the supporting surface 558. The user will
release the assembly after the suction cup 566 is sufficiently
deformed. Thereafter, due to the resilience of suction cup
566, the suction cup 566 will move to some extent back to
the undeformed condition shown in FIG. 15 until the force
applied by the suction is equivalent to force exerted due to
the resilience of the suction cup 566. As a result, the skirt
550 may be maintained in a somewhat deformed condition
and a state of tension is provided between the skirt 550 and
the force exerted by the suction cup 566. Accordingly,
stability of the assembly is enhanced.
While this invention has been described in conjunction
with specific embodiments outlined above, it is evident that
many alternatives, modifications and variations may be
apparent to those skilled in the art. For example, various
different combinations, and shapes, sizes and arrangements,
of the described features are contemplated. Accordingly, the
preferred embodiments of the invention as set forth herein
are intended to be illustrative, not limiting. Various changes
may be made without departing from the spirit and scope of
the invention.
US 6,960,040 B2
13 14
What is claimed is: further comprising exposing the exterior surface of the
1. Amethod for applying an adhesive material to a surface absorbent portion to atmosphere prior to applying the
t0 be treated» the methed eemprising the Steps 0f3 adhesive material to the exterior surface.
pr0Viding an applicator eemprising at least One abserbent 2. The method according to claim 1, wherein the surface
portion, said absorbent portion comprising an exterior 5
to be treated is living tissue.
Surface; 3. The method according to claim 1, wherein at least the
rovidin an adhesive material said adhesive material - - - - -
p g ’ adhesive material is sterilized.
Comprising L1-disubstimted ethylene monomers; 4. The method according to claim 3, wherein the appli-
applying the adhesive material to the exterior surface of 10 Gator and adhesive material are sterilized.
said absorbent portion so that the adhesive material is
then absorbed into the absorbent portion of said appli-
cator;
applying said adhesive material to said surface to be
treated by contacting said absorbent portion with said
surface to be treated; * * * * *