Cyanoacrylate Compositions Curable to Flexible Polymeric Materials
Cyanoacrylate Compositions Curable to Flexible Polymeric Materials
US6977278
Company:
Folder:
Year:
Abstract:
A cyanoacrylate composition comprising (i) at least one lower cyanoacrylate monomer component selected from ethyl cyanoacrylate or methoxy ethylcyanoacrylate; (ii) at least one higher cyanoacrylate monomer component than in an amount greater than 12% by weight based on the total weight of the combination of the lower cyanoacrylate monomer and the higher cyanoacrylate monomer and (iii) a plasticizer. The higher cyanoacrylate monomer and the plasticizer are chosen from certain ones. The compositions cure to give flexible polymeric materials which are desirably also transparent.
Type of document:
Language:
(12) United States Patent
US006977278B1
(10) Patent N0.: US 6,977,278 B1
Misiak (45) Date of Patent: Dec. 20, 2005
(54) CYANOACRYLATE COMPOSITIONS 5,716,607 A 2/1998 Byram et al. .......... .. 424/78.02
CURABLE TO FLEXIBLE POLYMERIC 5,998,472 A 12/1999 Berger et al. ............. .. 514/527
MATERIALS 6,512,023 B1 * 1/2003 Malofsky et al. ......... .. 523/111
2002/0156203 A1 * 10/2002 Hickey et al. ............ .. 525/503
Inventor: Hanns Roland Misiak’ * Hoganson et al. . . . . . . . ..
. _ . FOREIGN PATENT DOCUMENTS
(73) Assigneez Loctite (R&D) Ltd., Dublin (IE)
EP 0 690 112 3/1996
( * ) Notice: Subject to any disclaimer, the term of this GB 1196049 4/1971
patent is extended or adjusted under 35 $1313 06
U"S'C' 1549’) by 85 days" wo wo 98/07802 2/1998
W0 WO 99/18950 4/1999
(21) Appl. No.: 10/023,950
(22) Filed: Dec. 21, 2001
(30) Foreign Application Priority Data
Jan. 8, 2001 (EP) ................................ .. 01650001
(51) Int. Cl.7 ....................... .. C08F 5/10; C08F 222/32;
B05D 3/02; B32B 27/22
(52) U.S. Cl. .................... .. 524/315; 524/317; 523/111;
526/298; 427/385 .5; 428/500
(58) Field of Search .............................. .. 524/315, 317;
523/111; 526/298; 427/385.5; 428/500
(56) References Cited
U.S. PATENT DOCUMENTS
2,776,232 A 1/1957 Shearer, Jr. et al. ........ .. 154/46
2,784,127 A 3/1957 Joyner et al.
2,784,215 A 3/1957 Joyner et al. .......... .. 260/465.4
3,699,127 A 10/1972 O’SulliVan et al. ...... .. 260/33.2
3,961,966 A 6/1976 Brinkmann et al. ........ .. 106/36
4,364,876 A 12/1982 Kimura et al. ......... .. 260/465.4
4,444,933 A 4/1984 Columbus et al. ........ .. 524/292
5,480,935 A 1/1996 Greff et al. ............... .. 524/776
OTHER PUBLICATIONS
G.H. Millet, “Structural AdhesiVes—Chemistry and Tech-
nology”, Plenum Press, New York (1996).
* cited by examiner
Primary Examiner—Tae H. Yoon
(74) Attorney, Agent, or Firm—SteVen C. Bauman
(57) ABSTRACT
A cyanoacrylate composition comprising at least one
lower cyanoacrylate monomer component selected from
ethyl cyanoacrylate or methoxy ethylcyanoacrylate; (ii) at
least one higher cyanoacrylate monomer component than in
an amount greater than 12% by weight based on the total
weight of the combination of the lower cyanoacrylate mono-
mer and the higher cyanoacrylate monomer and (iii) a
plasticizer. The higher cyanoacrylate monomer and the
plasticizer are chosen from certain ones. The compositions
cure to give flexible polymeric materials which are desirably
also transparent.
45 Claims, No Drawings
US 6,977,278 B1
1
CYANOACRYLATE COMPOSITIONS
CURABLE TO FLEXIBLE POLYMERIC
MATERIALS
FIELD OF THE INVENTION
This invention relates generally to the field of cyanoacry-
late (CA) compositions, in particular those useful as adhe-
sives compositions. The present invention is particularly
concerned with providing cyanoacrylate compositions
which cure to give flexible polymeric materials, for example
compositions which when cured form a flexible bond
between substrates or which can be used to seal gaps, cracks
etc.
BACKGROUND TO THE INVENTION
Cyanoacrylates have been known for a long time. Their
use particularly as instant adhesives has been well docu-
mented with a huge amount of research directed towards
identifying cyanoacrylate compositions for specific end use
applications. The use of CAs extends across the fields of
mechanical, electrical, medical, automotive, consumer
industries and many other fields. A very great number of
applications in these fields are well known and are not
described in detail here.
One observed phenomenon with cyanoacrylate formula-
tions is that they tend to cure to form relatively brittle
polymeric materials. This is an undesirable property for
certain applications where a degree of flexibility in the
polymeric material is desired. Such applications include
bonding flexible materials where a degree of flexibility in
the bond to match the flexibility of the material is desired.
Such flexible materials include textile materials, flexible
plastics, elastomeric materials, films, and other flexible
materials such as rubber. It is also desirable to have a flexible
polymeric material in applications where the polymeric
material may be subjected to varying forces in its end-use
application. For example if the polymeric material has
bonded together two substrates, the substrates may not
remain in an undisturbed condition but may be subject to
external forces, for example where the substrates form part
of a moving object, or part of a stationary object which is
subjected to one or more continuous or occasional forces
from other moving objects. It is desirable that cyanoacrylate
compositions could be used to form flexible polymeric
materials of any desired shape or for any desired use such as
in coating, producing films, layers etc.
Accordingly much effort has been directed to providing
cyanoacrylate formulations which cure to form a flexible
polymeric material. One of the approaches to overcoming
the brittleness of polymerised cyanoacrylate adhesives has
been to plasticise the composition. In the literature a dis-
tinction has been made between internal and external plas-
ticisation. Internal plasticisation in a cyanoacrylate polymer
has been described as being obtainable by the use of
monomer mixtures. The use of mixtures of cyanoacrylate
monomers is thought to result in a more flexible polymeric
material when the monomer mixture is cured. Indeed one
review by G. H. Millet entitled “Structural Adhesives Chem-
istry and Technology”, Plenum Press, New York (1996)
adopts this internal and external plasticisation terminology
and reports certain manufacturers selling mixed monomer
adhesives for elastomer or plastic bonding. A second
approach has been to incorporate what are termed as “exter-
nal plasticisers” in cyanoacrylate compositions. External
plasticisation is achieved by incorporating in the cyanoacry-
10
15
20
25
30
35
40
45
50
55
60
65
2
late composition a component which imparts the desired
flexibility to the polymerised material. The flexibility is
generally described as being achieved as a compromise as
deleterious effects to other desirable properties such as
slower cure speeds, lower bond strength and often opacity of
cured material may result due to the presence of external
plasticiser.
Many external plasticisers show only an initial effect so
that when the composition is first polymerised the polymeric
material formed is relatively flexible. With many plasticisers
however ageing of the polymeric material (often a bond)
reveals that the flexibility initially imparted to the material
by incorporation of the plasticiser is lost as time passes.
Accordingly with many of the known plasticisers the poly-
meric material becomes brittle over a relatively short period,
for example a number of weeks, and the initial desired
flexibility is lost. Furthermore it has been noted that using
internal plasticisation may suffer from the same drawback.
An alternative approach to overcoming the flexibility
deficiency in the polymerised material has been to develop
high molecular weight cyanoacrylate monomers. These
polymers are thought to polymerise to form polymers which
exhibit greater internal flexibility. Such monomers however
are relatively expensive to manufacture and have not gen-
erally received wide-spread acceptance for large scale appli-
cations.
U.S. Pat. No. 2,776,232 (Shearer and Coover) refers to
overcoming the identified problem of brittleness in poly-
meric materials prepared from cyanoacrylate monomer mix-
tures of at least two different ot-cyanoacrylates. The mixed
cyanoacrylate monomer compositions are described as
being formed by individually de-polymerising the desired
monomer from its polymer or de-polymerising a mixed
polymer to give a mixed monomer. The ’232 patent
describes including a plasticiser such as tricresyl phosphate
to give a low melting and readily depolymerised polymer so
as to allow ease of obtenation of the monomer(s). Other uses
of plasticiser are not mentioned. The ’232 regards that the
mixture of the polymers in the composition result in adhe-
sive bonds which are considerably more flexible after poly-
merization than are the bonds of homopolymers of (X-CAS.
No data is supplied to support the assertion of increased
flexibility in the polymeric bond or the polymer itself. It is
not believed that the compositions proposed in the ’232
patent sufficiently solve the brittleness problem associated
with the polymerised cyanoacrylate material to allow com-
positions exhibiting desired properties to be made reliably.
In particular it is thought that any flexiblisation achieved
will not be maintained over time.
U.S. Pat. No. 2,784,215 (Joyner) refers to compositions
including alkoxy alkyl or thioalkoxyalkyl esters of ot-cy-
anoacrylic acid. The monomers proposed by the ’215 patent
are also suggested as being miscible with alkyl ot-cyanoacry-
lates such as methyl ot-cyanoacrylate to give compositions
which form high strength bonds with alleged excellent
ageing properties and flexibility characteristics which are
desired as being better than those demonstrated by the alkyl
ot-cyanoacrylate bonds and not as good as those properties
exhibited by the monomers which are the subject of the ’215
patent.
U.S. Pat. No. 4,364,876 (Kimura et al) is directed to, what
was at the time, a novel 2-cyanoacrylate monomer. The ’876
patent also refers to the use of the monomers provided with
more conventional 2-cyanoacrylate monomers. The ’876
patent refers generally to the addition of a plasticiser which
may result in a flexible cured product. This flexible cured
product is described as being obtainable by adding dioctyl
US 6,977,278 B1
3
phthalate, dibutyl phthalate, trioctyl trimellitate, dioctyl adi-
pate, dioctyl glutarate in an amount of 0—50% by weight
based on the weight of the 2-cyanoacrylate.
U.S. Pat. No. 2,784,127 (Joyner and Coover) is directed
to the problem of overcoming brittleness found in the
polymer of cyanoacrylate monomers. The ’127 patent is
particularly directed to addressing the problem of objection-
able bond failure after ageing. The patent refers to adhesive
compositions composed of monomeric ot-cyanoacrylate
esters and refers to the possibility of mixtures of the mono-
meric ot-cyanoacrylate esters being used. The patent refers to
using ester plasticisers of defined types in an amount from
1—20% by weight and in particular from about 1—5% by
weight.
While Millet refers to internal and external plasticisation,
the ’127 patent makes no distinction between internal and
external plasticisation. The provision of a small amount of
butyl cyanoacetate to flexibilise the polymeric material is
employed in Examples 3, 4 and 8 in addition to the
cyanoacrylate monomer component. Examples 5-7 and
9-11 are directed to the use of a monomeric cyanoacrylate
together with an external plasticiser. The ’127 patent does
not supply any quantitative data to support the contention
that a more flexible bond is achieved. It is not believed that
the ’127 patent teaches how to reliably formulate a
cyanoacrylate composition which yields a polymeric mate-
rial which demonstrates the type of flexibility described in
the opening passage of the ’127 patent as being desirable
when polymerised, and indeed after a period of ageing of at
least a few weeks.
U.S. Pat. No. 3,699,127 (O’Sullivan et al) is directed to
novel plasticisers which are organic ethers, in particular aryl
or diaryl ethers, where the aromatic ring of each aryl group
is directly bonded to the ethereal oxygen. The plasticisers
are referred to as useful in a range of between 0.2% and 15%
by weight of the adhesive composition. The desired range is
between 05% and about 10% by weight. The ’127 patent
states that above about 15% by weight the presence of the
plasticisers can affect adversely the strength of the cured
bond.
Further description of plasticisers compositions can be
found in UK Patent No. 1 529 105. The UK ’105 patent is
directed to the problem of providing an adhesive formula-
tion which combines the rapid bonding associated with
cyanoacrylate with reduced and controlled bond strength
along with the ability to be readily debonded when desired.
The composition proposed in the UK ’105 patent is an
adhesive composition having at least one polymerisable
ester of an ot-cyanoacrylate acid, from 20% to 60% by
weight of the composition of a plasticiser which is miscible
with the ester and from 0.015% to 0.15% by weight of the
composition of a carboxylic acid which is soluble in the
ester. While mention of mixtures of monomeric oL-cy-
anoacrylate esters is made, it is concluded that preferably a
single ester is used. The preferred range for the plasticiser is
30% to 40% by weight.
U.S. Pat. No. 3,961,966 (Brinkmann et al) relates to
cyanoacrylate compositions comprising plasticisers which
are monocyclic or bicyclic lactones having from 3 to 20
carbon atoms and having from 4 to 7 members in the lactone
ring.
A further cyanoacrylate-based adhesive composition
which is described as having reduced adhesion to the skin is
described in U.S. Pat. No. 4,444,933 (Columbus et al). The
composition contains a 2-cyanoacrylate ester, a vinyl chlo-
ride/vinyl acetate copolymer and optionally plasticiser. A
similar disclosure appears in UK Patent No. 2 268 503 B
10
15
20
25
30
35
40
45
50
55
60
65
4
which again relates to cyanoacrylate adhesive compositions
having reduced adhesion to the skin. The composition
includes a 2-cyanoacrylate, an anionic polymerization accel-
erator which is least one of an aliphatic alcohol and various
aliphatic carboxylic acid esters.
U.S. Pat. No. 5,716,607 (Byram et al) discloses a method
for inhibition of late radiation induced skin damage during
treatment with ionising radiation. The ’607 patent is con-
cerned with the provision of a biocompatible polymeric
layer over the surface of the skin to be exposed to the
radiation. Cyanoacrylates are preferred monomers for for-
mation of the polymeric layer with n-butyl cyanoacrylate
being the preferred and only exemplified monomeric mate-
rial employed. Addition of a biocompatible plasticiser is also
disclosed.
WO 99/18950 discloses mixed alkyl cyanoacrylate com-
positions which are for topical application onto intact or
broken skin and which exhibit sufficient flexibility on curing
to allow the integrity of the polymerised material to remain
while bonded to the skin. The document describes in general
the desirability of non-inclusion of plasticisers to impart the
desired flexibility, and aims instead to provide a mixture of
CA esters which when polymerised form a polymeric mate-
rial with the desired flexibility characteristics. In particular
the document refers to the addition of a sufficient amount of
a C10—C12 alkyl cyanoacrylate ester to a C1-C8 alkyl
cyanoacrylate ester so as to form a flexible CA polymer on
mammalian skin without the need for a plasticiser. While the
document describes the desirability to avoid the addition of
plasticisers a number of biocompatible plasticisers are ref-
erenced. Exemplified are compositions containing n-butyl
and n-decyl cyanoacrylate. Plasticiser (dioctylphthalate) is
used in a composition together with n-butyl cyanoacrylate as
a comparative formulation. Referenced in W0 99/ 18950 is
U.S. Pat. No. 5,480,935 (Greff et al) which describes
cyanoacrylate compositions comprising at least one C4—C10
alkyl cyanoacrylate, a biocompatible plasticiser and S02 as
a polymerisation inhibitor for application to the skin.
Examples of biocompatible plasticiser are given.
While many broad disclosures relating to the potential use
of two or more cyanoacrylate esters to “internally” flexibi-
lise the resultant polymeric material when the monomer
mixture is polymerised and attempts have been made to
provide “external plasticisers” which can suitably flexibilise
the resistant polymeric material, no specific proposal has
been taught or suggested which would identify adhesive
compositions which more regularly and more reliably
achieve the desired result. Accordingly it is desirable to
provide an adhesive composition based on a cyanoacrylate
which may be cured to a polymeric material which demon-
strates a desired flexibility.
Afurther desirable result not addressed to any great extent
in those documents discussed above is a clear polymerised
material. Many end users have a preference for a cyanoacry-
late composition which is clear (transparent) and colourless
and also prefer to find that the resultant polymeric material
is clear (transparent) and colourless also. This is particularly
desirable if transparent materials are to be bonded. It is also
desirable where excess adhesive for example adhesive
squeezed from a gap between substrates or applied on
surfaces should not be visible.
In view of the desired properties discussed above, and in
view of the previous various attempts to address some of the
deficiencies of cyanoacrylate adhesives, it would be desir-
able to provide cyanoacrylate compositions which cure to a
polymeric material of desired flexibility both initially and on
US 6,977,278 B1
5
ageing, which do not have significant deterioration of other
desired properties and which are colourless pre- and post-
cure.
SUMMARY OF THE INVENTION
The present invention provides a cyanoacrylate compo-
sition comprising:
(i) at least one lower cyanoacrylate monomer component
selected from ethyl cyanoacrylate or methoxy ethylcy-
anoacrylate;
(ii) at least one higher cyanoacrylate monomer component
than in an amount greater than 12% by weight based on
the total weight of the lower cyanoacrylate monomer and
the higher cyanoacrylate monomer and which is selected
from the group consisting of
n-propyl-cyanoacrylate, iso-propyl cyanoacrylate, n-bu-
tyl-cyanoacrylate, sec.-butyl-cyanoacrylate, iso-butyl-
cyanoacrylate, tert-butyl-cyanoacrylate, n-pentyl-cy-
anoacrylate, 1-methyl-butyl-cyanoacrylate (also
referred to as iso-pentyl-cyanoacrylate), 1-ethyl-pro-
pyl-cyanoacrylate, neopentyl-cyanoacrylate, n-hexyl-
cyanoacrylate, 1-methyl pentyl-cyanoacrylate (also
referred to as iso-hexyl-cyanoacrylate), n-heptyl-cy-
anoacrylate, n-octyl-cyanoacrylate, n-nonyl-cy-
anoacrylate, n-decyl-cyanoacrylate, n-undecyl-cy-
anoacrylate, n-dodecyl-cyanoacrylate, cyclohexyl-
cyanoacrylate, benzyl-cyanoacrylate, phenyl-
cyanoacrylate, tetrahydrofurfuryl-cyanoacrylate, allyl
cyanoacrylate, propargyl-cyanoacrylate, 2-butenyl-cy-
anoacrylate, phenethyl-cyanoacrylate, chloropropyl-
cyanoacrylate, ethoxyethyl-cyanoacrylate, ethoxypro-
pyl-cyanoacrylate, ethoxy isopropyl-cyanoacrylate,
propoxyethyl-cyanoacrylate, isopropoxyethyl-cy-
anoacrylate, butoxyethyl-cyanoacrylate, methoxypro-
pyl-cyanoacrylate, methoxy isopropyl-cyanoacrylate,
methoxy butyl-cyanoacrylate, propoxymethyl-cy-
anoacrylate, propoxy ethyl-cyanoacrylate, propoxy
propyl-cyanoacrylate, butoxymethyl-cyanoacrylate,
butoxyethyl-cyanoacrylate, butoxypropyl-cyanoacry-
late, butoxyisopropyl-cyanoacrylate, butoxy butyl-cy-
anoacrylate, iso-nonyl-cyanoacrylate, iso-decyl-cy-
anoacrylate, cyclohexyl methyl-cyanoacrylate,
naphtyl-cyanoacrylate, 2-(2'-methoxy)-ethoxy ethyl-
cyanoacrylate, 2-(2'-ethoxy)-ethoxy ethyl-cyanoacry-
late, 2-(2‘-propyloxy)-ethoxy ethyl-cyanoacrylate,
2-(2'-butyloxy)-ethoxy ethyl-cyanoacrylate, 2-(2'-pen-
tyloxy)-ethoxy ethyl-cyanoacrylate, 2-(2‘-hexyloxy)-
ethoxy ethyl-cyanoacrylate, 2-(2'-methoxy)-propyloxy
propyl-cyanoacrylate, 2-(2‘-ethoxy)-propyloxy propyl-
cyanoacrylate, 2-(2‘-propyloxy)-propyloxy propyl-cy-
anoacrylate, 2-(2'-pentyloxy)-propyloxy propyl-cyano-
acrylate, 2-(2‘-hexyloxy)-propyloxy propyl-cyanoacry-
late, 2-(2'-methoxy)-butyloxy butyl-cyanoacrylate,
2-(2'-ethoxy)-butyloxy butyl-cyanoacrylate, 2-(2‘-buty-
loxy)-butyloxy butyl-cyanoacrylate, 2-(3‘-methoxy)-
propyloxy ethyl-cyanoacrylate, 2-(3'-methoxy)-buty-
loxy ethyl-cyanoacrylate, 2-(3-methoxy)-propyloxy
propyl-cyanoacrylate, 2-(3'-methoxy)-butyloxy propyl-
cyanoacrylate, 2-(2'-methoxy)-ethoxy propyl-cy-
anoacrylate, 2-(2‘-methoxy)-ethoxy butyl-cyanoacry-
late;
(iii) at least one plasticiser component comprising at least
one ester group containing plasticiser, the plasticiser
component being miscible in a mixture of component
and component (ii) and being present in the composition
in an amount within the range of between about 15 to
10
15
20
25
30
35
40
45
50
55
60
65
6
about 40% by weight of the composition, and having an
Ap/Po ratio in the range of about 1 to less than about 6
provided that pentaerythritoltetrabenzonate is not the sole
plasticiser.
More particularly it is desirable that the composition of
the invention is as detailed above except that the plasticiser
component has a Ap/Po ratio of from about 1.25 to less than
about 6 including also trimethyl trimellithate.
It has been surprisingly discovered by the present inventor
that a careful selection of particular components for inclu-
sion in the cyanoacrylate composition together with careful
selection of the amounts of the components within certain
defined parameters can result in a more regularly and
reliably achievable flexible cured adhesive product which
meet also the other desired criteria. The experimental data
given below confirms the necessity to carefully select the
components of the composition and the amounts of the
components in order to achieve the desired characteristics in
the polymerised material.
The compositions of the present invention demonstrate
the desired properties referred to above and in addition show
homogeneity.
When used to describe the ester group containing plasti-
cisers for inclusion in compositions of the present invention
the Ap/Po ratio is calculated for the purposes of the present
invention as follows:
the total number of aliphatic CH3, CH2 and CH groups
(which are not part of a carbonyl group) divided by the
total number of ester groups. This property ratio is an
adaptation of a property ratio discussed by Alan S. Wil-
son, “Plasticisers-Principles and Practice”, Book 585 by
the Institute of Materials, London (1995—see Section
1.7).
While good results are achieved with compositions con-
taining plasticiser with an Ap/Po ratio of the plasticiser
molecule in the range of about 1 to less than 6, it has been
found that compositions of the invention where the Ap/Po
ratio of the plasticiser is in the range of about 1.25 to about
5 such as from about 2 to about 5 more particularly from
about 2 to about 4 give particularly desirable flexibility
characteristics, while not deleteriously affecting other desir-
able properties of the cured composition such as for example
bond strength and shelf life. A more restricted range where
useful plasticiser may be found is where the Ap/Po ratio is
from about 2 to about 4. Where more than one plasticiser is
utilised it is desirable that they each independently have the
desired Ap/Po ratio though the present invention requires
that only one of the plasticisers has the desired Ap/Po ratio.
The amount of the plasticiser component in the compo-
sition has been determined as critical. Amounts up to 12%
by weight of the composition do not result in the desired
properties. Very high amounts of plasticiser component
deleteriously affect cure speeds and bond strength so that it
appears that the desired flexibility can be achieved in the
cured compositions if amounts less than about 40% by
weight of the composition are utilised. Good results have
been observed where the plasticiser component is present in
amounts from about 20 to about 30% by weight of the
composition.
The skilled person will know which plasticiser compo-
nents are to be employed in the compositions of the present
invention. The Ap/Po ratio can be determined without any
experimentation as only the structural formula of the plas-
ticiser is required for the calculation of the ratio.
The plasticiser is suitably selected from at least one of
alkyleneglycol diesters or hydroxy carboxylic acid esters.
(Oligo) alkyleneglycol diesters of Formula I are useful:
US 6,977,278 B1
7
.40 0y.
O—R
each R is independently phenyl or hydroxyphenyl;
R'=—[,.—o1..~;
n is an integer from 1 to 4; and
wherein:
mis1or2.
Useful hydroxy carboxylic acid esters include those
wherein the structural formula of the plasticiser contains one
or more moieties or “B” or “C” below, but at least one
moiety “A”. The two remaining free valences (at both ends
of the molecule) are saturated either with —H or —CH3.
A
R
/
O
O
,/
R
wherein:
R is —CH3, CZHS, -propyl, -iso-propyl, -butyl, -iso-butyl,
-sec.-butyl, -tert.-butyl; and
R‘ is —C(O)H, —C(O)CH3, —C(O)C2H5.
In the case of more than one R group in a molecule, R is
independently selected from those moities above i.e. each R
group does not have to be the same. The same is true also for
R‘ where there is more than one R‘.
Examples of a hydroxy carboxylic acid esters is a citrate
ester:
0 O O
O O O
O
Oj<
B A B
Thus the molecule would correspond to “H—B—A—
B—H” (H=hydrogen terminus).
10
15
20
25
30
35
40
45
50
55
60
65
8
Other examples are esters of the following species:
isocitric acid, tartaric acid, malic acid, lactic acid, glyceric
acid and glycolic acid.
Suitable plasticisers for incorporation in the plasticiser
component include the following trimethyl trimellitate,
diethylene glycol dibenzoate, diethyl malonate, triethyl-O-
acetyl citrate, benzylbutyl phthalate, dipropylene glycol
dibenzoate, diethyl adipate, tributyl-O-acetyl citrate, dim-
ethyl sebacate, and combinations thereof.
Plasticisers which have contributed to polymeric materi-
als demonstrating particularly good properties include tribu-
tyl-O-acetyl citrate (TBAC), triethyl-O-acetyl citrate
(TEAC), dipropylene glycol dibenzoate (DPGDB) and
diethylene glycol dibenzoate (DEGBD).
Combinations of two or more of the exemplary compo-
nents of the formulations of the present invention may be
utilised. In the case of the plasticiser component it has been
found that combinations of two or more plasticisers within
those identified as being useful in the present invention may
be used. In particular the following combination of plasti-
cisers may be used: tributyl-O-acetyl citrate and triethyl-O-
acetyl citrate.
It has been found that certain concentrations of the higher
cyanoacrylate monomer component (or, the “co-monomer”
within the composition does not achieve the desired flex-
ibility in the cured product over time. The co-monomer may
be considered to be a higher homologue of the lower
cyanoacrylate monomer component. It is desired that the
amount of the co-monomer in the composition is greater
than or equal to about 15% by weight based on the combined
weight of the lower cyanoacrylate monomer (the “mono-
mer”) and the co-monomer. Similarly high amounts of the
co-monomer are undesired and compositions containing
only the co-monomer used in the present invention do not
necessarily show optimal results. Accordingly it is desired
that the amount of co-monomer is within the range of from
about 15 to about 75% by weight based on the combined
weight of the monomer and the co-monomer. Desirable
results are achieved with amounts of co-monomer within the
range from about 17 to about 70% by weight based on the
combined weight of the monomer and the co-monomer such
as from about 17 to about 50%. An amount of from about 17
to about 45% by weight based on the combined weight of the
monomer and the co-monomer may be used.
Suitably the co-monomer is selected from the group
consisting of:
n-propyl-cyanoacrylate, iso-propyl cyanoacrylate, n-butyl-
cyanoacrylate, sec.-butyl-cyanoacrylate, iso-butyl-cy-
anoacrylate, tert-butyl-cyanoacrylate, n-pentyl-cy-
anoacrylate, 1-methyl-butyl-cyanoacrylate (also referred
to as iso-pentyl-cyanoacrylate), 1-ethyl-propyl-cy-
anoacrylate, neopentyl-cyanoacrylate, n-hexyl-cy-
anoacrylate, 1-methyl pentyl-cyanoacrylate (also referred
to as iso-hexyl-cyanoacrylate), n-heptyl-cyanoacrylate,
n-octyl-cyanoacrylate, n-nonyl-cyanoacrylate, n-decyl-
cyanoacrylate, n-undecyl-cyanoacrylate, n-dodecyl-cy-
anoacrylate, cyclohexyl-cyanoacrylate, benzyl-cy-
anoacrylate, phenyl-cyanoacrylate, tetrahydrofurfuryl-
cyanoacrylate, allyl cyanoacrylate, propargyl-
cyanoacrylate, 2-butenyl-cyanoacrylate, phenethyl-
cyanoacrylate, chloropropyl-cyanoacrylate, ethoxyethyl-
cyanoacrylate, ethoxypropyl-cyanoacrylate, ethoxy
isopropyl-cyanoacrylate, propoxyethyl-cyanoacrylate,
isopropoxyethyl-cyanoacrylate, butoxyethyl-cyanoacry-
late, methoxypropyl-cyanoacrylate, methoxy isopropyl-
cyanoacrylate, methoxy butyl-cyanoacrylate, propoxym-
ethyl-cyanoacrylate, propoxy ethyl-cyanoacrylate,
US 6,977,278 B1
9
propoxy propyl-cyanoacrylate, butoxymethyl-cyanoacry-
late, butoxyethyl-cyanoacrylate, butoxypropyl-cy-
anoacrylate, butoxyisopropyl-cyanoacrylate, and butoxy
butyl-cyanoacrylate. While the above co-monomers have
been listed as a group for convenience the skilled artisan
can select desirable ones for use in any particular com-
position with a selected end use.
Suitable co-monomers have been identified as isopropyl
cyanoacrylate, n-butyl cyanoacrylate, sec-butyl cyanoacry-
late, n-propyl cyanoacrylate, isobutyl cyanoacrylate, and
n-hexyl cyanoacrylate.
Compositions of the present invention prepared and
which contain particularly ethyl cyanoacrylate have demon-
strated useful properties.
Desired combinations of CA’s within the present inven-
tion include ethyl cyanoacrylate as monomer with n-butyl
cyanoacrylate as co-monomer. In one embodiment of the
invention this latter combination of monomer or co-mono-
mer together with at least one of triethyl-O-acetyl citrate or
diethyleneglycol dibenzoate as plasticiser, yield composi-
tions which are desired, particularly where the plasticiser
component is in the range of 20 to 30% by weight of the
composition.
Typically the lower alkyl CA will be present in the
composition in amounts from about 20 to about 70% by
weight of the total composition.
Other components which may be added to the composi-
tions of the present invention include thickening agents
(polymers), tougheners (e.g. rubber-like materials, core-
shell polymers) adhesion promoters, dyes, pigments, fluo-
rescence markers, fixture time accelerators like crown-
ethers, calixarenes, cyclodextrine-derivatives, polyethers
and derivatives thereof as well as thixotropic agents e.g.
silica.
Important additional components include thickeners such
as polymethylmethacrylate (PMMA) or polyvinyl acetate in
amounts from about 1 to 15% by weight of the composition.
Loctite Products 424, 406, 416, and Sicomet 50 used in the
Examples below all contain between about 4% and about
10% by weight of the composition of PMMA.
The invention also relates to a reaction product formed by
curing of a composition according to the present invention.
Also provided is a method of production of a composition
according to the present invention comprising the step of
admixing the lower cyanoacrylate component, the higher
cyanoacrylate component and the plasticiser component
under conditions which do not cure the composition.
The compositions of the invention may be used to bond
substrates together, or to coat an article. The components of
the invention may be used to form an assembly by applying
the composition to at least a portion of the surface on a
substrate and bonding a second substrate thereto by mating
the substrates under conditions appropriate to cure the
composition. Also provided is a coated article formed by
applying a composition of the present invention to at least a
portion of a surface of the article to form a coating and
exposing the composition to conditions appropriate to cure
the composition. Desirably the entire surface of the article is
coated. The article could for example be wholly within a
protective coating formed by the composition.
It is appreciated that certain features of the invention,
which are, for clarity, described in the context of separate
embodiments, may also be provided in combination in a
single embodiment. Conversely, various features of the
invention which are, for brevity, described in the context of
a single embodiment, may also be provided separately or in
any suitable subcombination.
10
15
20
25
30
35
40
45
50
55
60
65
10
The words “comprises/comprising” and the words “hav-
ing/including” when used herein with reference to the
present invention are used to specify the presence of stated
features, integers, steps or components but does not preclude
the presence or addition of one or more other features,
integers, steps, components or groups thereof.
EXAMPLES
The following abbreviations are used in the Examples
below:
Abbreviations
Adhesive Formulations 406 Cyanoacrylate ac hesive Loctite 406
(available from Loctite (con aining ethylcyanoacrylate)
(Ireland) Ltd) 416 Cyanoacrylate ac hesive Loctite 416
(con aining ethylcyanoacrylate)
424 Cyanoacrylate ac hesive Loctite 424
(con aining ethylcyanoacrylate)
SIC50 Cyanoacrylate ac hesive Sicomet 50
(con aining ethylcyanoacrylate)
9006 Cyanoacrylate ac hesive Sicomet 9006
(con aining methoxy ethyl
cyanoacrylate)
Monomers: EtCA ethy cyanoacryla e
iBuCA isobutylcyanoacrylate
iPrCA isopropylcyanoacrylate
MeCA methylcyanoacry ate
nBuCA n-bu ylcyanoacry ate
nHxCA n-hexylcyanoacrylate
nPrCA n-propylcyanoacrylate
sBuCA sec-butylcyanoacrylate
Ap/Po-Ratio
Plasticisers: BzBuPht Benzylbuty phthalate 2.5
DBuAdp Dibutyl adioate 6
DBuSbc Dibutyl sebacate 8
DCpyAdp Dicapryl acipate 10
DCpyPht Dicapryl phthalate 8
DEGDB Diethyleneglycol dibenzoate 2
DEtAdp Diethyl adioate 4
DEtGlt Diethyl glu arate 3.5
DEtMlo Diethyl ma onate 2.5
DEtPml Diethyl pimelate 4.5
DiNoPht Diisononyl phthalate 9
DMeAdp Dimethyl adipate 3
DMeGlt Dimethyl g utarate 2.5
DMeSbc Dimethyl sebacate 5
DOcPht Dioctyl ohtialate 8
DPGDB Dipropy eneglycol dibenzoate 3
DPhE Dipheny e her (not defined -
non ester
plasticiser)
EtCpr Ethyl caproate 7
GTOl Glycerol rioleate 18
iPrMyr Isopropy myristate 16
MeLau Methyl laurate 12
MeSt Methyl s earate 18
PETA Pentaery hritol tetraacrylate 1
PEryTBnz Pentaery hritoltetrabenzoate 1
PNPGA Poly(neopentyl glycoladipate) 4
TBAC Tributyl-O-acetyl citrate 3.75
TCpyTrm Tricapry trimellithate 8
TEAC Triethyl-O-acetyl citrate 2.25
THxTrm Trihexyl trimellithate 6
TiPrPhP Tris(isopropyl phenyl)- 9
phospha e
TMeTrm Trimethyl trimellithate 1
TOcTrm Trioctyl trimellithate 8
US 6,977,278 B1
11
-continued
Abbreviations
Miscellaneous: CA Cyanoacrylate
COM co-monomer
conc. concentration
d day(s)
GBMS degreased, grit-blasted mild steel
PC polycarbonate
PVC polyvinylchloride
SF substrate failure
t slightly turbid
tt significantly turbid
ttt extremely turbid; opaque (appears white)
W week(s)
visc. viscosity
Experimental Procedure
The preparation of cured-CA-specimens was carried out
as follows: To about 3.5 g of an adhesive formulation,
monomer or monomer composition was added 3 drops of a
CA-activator solution (0.5% 2,2‘-dipyridyldisulfide in
n-heptane) in a polyethylene (PE) beaker (diameter about 40
A plasticiser component was added in the amounts
indicated in the Tables which follow. Where a plasticiser
component was added, it was mixed with the monomer,
prior to the addition of the cyanoacrylate activator solution.
After 5 seconds the sample is left undisturbed until curing of
mixture. Thereafter the cured material can be removed from
the PE beaker. This results in a relatively thin disc of the
cured composition. Typically the thickness of the cured
material is about 25 mm to about 3 mm.
Quantitative Determination of Flexibility of Polymerised
Material
After the period of time specified in the particular
Example below (1 day or 10 weeks) the specimen is cut into
strips of approximately 1 mm in width by means of a pair of
scissors.
Determination of flexibility visual inspection :
Observation Rating
Cured material splinters off while strip is cut with a pair of 0
scissors
Cured material can be cut into a strip but has severe cracks, parts 1
splinter off
Cured material can be cut into a strip but shows cracks and 2
breaks if bent
Cured adhesive can be cut into strip, without any cracks appear- 3
ing, but strip cracks if bent vigorously
Cured adhesive can be cut into strip without any cracks appear- 4
ing, strip can be bent to and fro many times without any cracks
appearing.
Compositions of the invention should achieve a ‘3’ or a
‘4’ rating preferably a ‘4’ rating.
Test Method for Turbidity (of Polymerised Material)
Disc of cured material is judged (by visual inspection) as
follows:
Visual test/appearance: Rating
Does not appear turbid/hazy and is transparent —> None
Appears turbid/hazy but still transparent —> “t”
10
15
20
25
30
35
40
45
50
55
60
65
-continued
Visual test/appearance: Rating
turbid/hazy, not transparent —> “tt”
extremely turbid; appears intensely white —> “ttt”
It is desirable that compositions of the invention doe not
result in a rating of “t”, “tt” or “ttt”. The ratings are assigned
in parenthesis in the Tables below in the flexibility test
columns. Where no turbidity was observed no rating is listed
in the Tables. The turbidity test was carried out after the
same periods as the flexibility test i.e. 1 day or 10 weeks. For
those Examples where no flexibility test was carried out no
turbidity test was carried out either.
Test Method for Tensile Shear Strength (of Polymerised
Material)
This test method is based on the following standards:
ASTM D1002: Strength Properties of Adhesives in Shear by
Tension Loading (Metal-to-Metal).
ASTM D3163: Strength Properties of Adhesively Bonded
Rigid Plastic Lap-Shear Joints in Shear by Tension Load-
ing.
ISO 4587 Adhesives—Determination of Tensile Lap-Shear
Strength of High Strength Adhesive Bonds.
DIN EN 1465 Adhesives—Determination of Tensile lap-
Shear Strength of Rigid-to-rigid bonded Assemblies.
Test Method for Shelf Life of Formulation
1. Check if formulation is still liquid after 10 weeks. If not
no further testing required.
2. If the formulation is still liquid the viscosity of the liquid
is then checked as follows: Measurement of viscosity
(cone & plate system; at 20° C.). For comparison of
samples’ viscosities the viscosity after 3 days storage at
82° (in 20 g PE bottle) is divided by the initial viscosity.
This viscosity ratio of a certain sample can be compared
with the viscosity ratio of the control sample or other
samples. The generation of this viscosity ratio enables one
to compare different samples’ stability (viscosity
increase) independently of their initial viscosities.
Experimental Data
The experimental procedures (above) were repeated as
necessary to achieve the results set out in the Tables below:
TABLE 1
Cyanoacrylate-monomers & standard grade adhesives
alone - no added plasticiser or co-monomer :
Sample CA- Flexibility (Cutting test)
No. Adhesive after 1 d after 10 w
C1 424 0-1 0
C2 SIC50 1 0-1
C3 406 0 0
C4 416 0 0
C5 MeCA 0 0
C6 EtCA 0 0
C7 iPrCA 0 0
C8 nBuCA 0-1 0
13
TABLE 2
US 6,977,278 B1
Cyanoacrylate monomers & cyanoacrylate adhesives with added plasticiser component:
Concentration based on Weight by Weight of the total Weight of the comgosition .
Sample Adhesive-
No.
-¥>-¥>-¥>-4>-4>-4>-4-UJUJUJLnLnknknbJbJUJl\JNl\Jl\JNl\)l\)l\Jt\Jt\J>—t>—t>—t>—t>—t>—t>—t>—t>_n>—t
O\UI-BU-)[\)>—*©\DO0\]C\Ul-BU-)[\J>—*©\DO0\]C\UI-BU-)l\J>—*©\DO0\]G\U\-J50-)l\J>—*©\DO0\]O\U\4>LIJl\J>—|
Base
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
EtCA
'l\Jl\Jl\Jl\Jl\Jl\JhJl\Jl\Jl\Jl\Jl\Jl\Jl\3l\3hJl\3h3hJl\3h3hJl\3h3hJl\3
I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\
Flexibility
Plasticiser after 1 d
Conc. (tur Jidity
Identity [%] rating)
DCpyAdp 25 ( t)
MeLau 25 0 ( t)
THxTrm 25 ( )
TCpyTrm 25 ( )
iPrMyr 25 0 ( t)
GTOI 25 0( t)
TiPrPhP 25 -2 (t)
DCpyPht 25 ( )
DiNoPht 25 0- (tt)
DBuSbc 25 0 ( t)
MeSt 25 0( t)
DMeGlt 30 4
DMeAdp 30 4
DEtGlt 30 z ()
DMeSbc 30 2( )
DEtAdp 10 0
DEtAdp 25 -2
DEtAdp 30 3-4
DEtMlo 10 0-
DEtMlo 25 4
DEtPml 30 z (t)
DBuAdp 30 0- (tt)
EtCpr 30 0 ( t)
DEGDB 10 0
DEGDB 25 4
DPGDB 25 ()
PEryTBnz 30 0 ( t)
BzBuPht 30 3-4 (t)
DOcPht 10 0 (t)
DOcPht 25 0 (t)
TMeTrm 10 0
TMeTrm 25 1-2
TOcTrm 30 2 ( t)
TEAC 20 1
TEAC 25 1-2
TEAC 30 1-2
TBAC 20 0- (m)
TEAC 18 3
TEAC 20 3-4
TEAC 25 4
TEAC 20 3-4
TBAC 20 2 (m)
TEAC 25 1-2
TEAC 18 4
TEAC 20 3
TBAC 20 2-3
TABLE 3
Flexibility
after 10 W
(turbidity
rating)
0-1 (a)
0-1 (a)
0-1 (t)
0- (m)
1 (:1)
Ap/Po Ratio
of plasticiser
10
12
6
8
16
oo>—t>—toooo§\J>—tL»Jl\Jl\J\l
UI
2.25
2.25
3.75
2.25
2.25
2.25
2.25
3.75
2.25
2.25
2.25
3.75
Cyanoacrylate/Co-monomer/Plasticiser comgonent with mixtures of Qlasticisers:
CA - Adhesive Plasticiser Flexibility
Sample Monom.— Co— % CoM Conc. after after Ap/Po
No. base Monom. of EMUMEEI Substance [%] 1 d 10 W Ratio
47 Sic50 iPrCA 25 TEAC 20 3-4 3 2.25
48 Sic50 iPrCA 25 TEAC 25 4 4 2.25
49 Sic50 iPrCA 50 TEAC 20 4 4 2.25
50 406 iPrCA 50 TEAC 20 3-4 3-4 2.25
51 406 iPrCA 25 TEAC 20 4 4 2.25
52 406 iPrCA 50 TBAC 20 3-4 3-4 3.75
53 406 iPrCA 25 TBAC 20 3 3 3.75
54 416 nBuCA 25 TEAC 25 3-4 4 2.25
55 416 nBuCA 33 TEAC 25 3-4 3-4 2.25
56 416 nBuCA 50 TEAC 25 4 4 2.25
57 424 iPrCA 25 TEAC 30 4 4 2.25
14
Sample Monom.-
No.
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
201
202
203
204
205
206
207
208
209
210
211
15
US 6,977,278 B1
TABLE 3-continued
Cyanoacrylate/C0-monomer/Plasticiser corngonent with mixtures of Qlasticisersz
base
I\l\I\ I\l\I\ I\l\I\ I\l\I\ I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\ I\I\I\I\ I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\
I\l\I\ I\l\I\ I\l\I\ I\l\I\ I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\ I\I\I\I\ I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\I\
l\
l\
l\Jl\3
an
9006
9006
9006
9006
9006
MeCA
MeCA
MeCA
MeCA
MeCA
MeCA
CA - Adhesive
Co- %
Monorn. of E
nPrCA
nPrCA
nPrCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
sBuCA
sBuCA
iBuCA
iBuCA
nHxCA
nHxCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
nBuCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
iPrCA
BuCA
BuCA
BuCA
BuCA
COM
Monomer
25
25
25
25
33
25
50
25
33
25
25
25
25
25
25
25
1 0
25
33
60
1 00
1 0
25
33
60
1 00
25
25
25
25
33
25
25
33
25
25
33
33
30
30
40
40
Plasticiser
Cone.
Substance [%]
TEAC 20
TEAC 25
TEAC 30
TEAC 25
TEAC 25
TEAC 30
TEAC 25
TBAC 25
TBAC 25
TEAC 25
TBAC 25
TEAC 25
TBAC 25
TEAC 25
TBAC 25
DEGDB 10
DEGDB 25
DEGDB 25
DEGDB 25
DEGDB 25
DEGDB 25
DPGDB 25
DPGDB 25
DPGDB 25
DPGDB 25
DPGDB 25
DEtAdp 10
DEtAdp 25
DEtM1o 10
DEtM1o 25
EtCpr 25
DOcPht 10
DOcPht 25
DOcPht 25
TMeTrrn 10
TMeTrrn 25
TMeTrrn 25
PEryTBnz 25
DMeSbc 25
DMeSbc 30
DMeSbc 30
DMeSbc 30
DMeSbc 30
DBuAdp 30
DBuAdp 30
DBuAdp 30
DBuAdp 30
EtCpr 30
EtCpr 30
EtCpr 30
EtCpr 30
PEryTBnz 30
PEryTBnz 30
PEryTBnz 30
PEryTBnz 30
TOcTrm 30
TOcTrm 30
TOcTrm 30
TOcTrm 30
BzBuPht 30
BzBuPht 30
DEGDB 25
TEAC 25
DEGDB 25
TEAC 25
DEGDB 25
TEAC 25
DEGB 25
TEAC 25
PNPGA 25
L
after after
d OW
3-4 3-4
3-4 4
0-1 0
4 3
4 3-4
3 3
-2 0
4 3-4
3
4 3-4
3-4 2-3
0-1 0-1
0
2-3 2(ttt)
0
3-4 3-4
4 4
0 0
4 4
am am
am am
4 4
4 4
0(t) 0(t)
0(t) 0(t)
0(t) 0(t)
0- —t>—t>—~>—t\]\l\lc\c\c\c\c\LI\LI\U\u\u\>—t>—t>—t>—to0ooo0\l§\J§\)l\Jt\JL»JL»JbJL»JL»Jl\Jl\Jl\Jl\Jl\J
mm mm
16
US 6,977,278 B1
17
TABLE 3-continued
Cyanoacrylate/Co-monomer/Plasticiser component with mixtures of plasticisers:
CA - Adhesive Plasticiser Flexibility
Sample Monom.- Co— % COM Conc. after after Ap/Po
No. base Monom. of EMUMEEI Substance [%] 1 d 10 W Ratio
212 MeCA BuCA 40 PNPGA 25 3 0 4
213 EtCA 9006 25 DEGDB 25 3-4 3 2
214 EtCA 9006 25 TEAC 25 4 2 2.25
215 EtCA 9006 25 BzBuPht 25 4 2 2.5
21 6 MeCA TMeTrm 25 0 0 1
217 MeCA PETA 25 0 (tt) 0 (tt) 1
218 MeCA DPhE 25 0 (tt) 0 (tt) not defined
219 MeCA BuCA 40 TMeTrm 25 3 0 1
220 MeCA BuCA 40 PETA 25 4 0 1
221 MeCA BuCA 40 DPhE 25 4 0 not defined
TABLE 4
Cvanoacrvlate/Co-monomer/plasticiser component containing mixtures:
CA - Adhesive Plasticiser Component
Monom.- Co— % CoM Plasticiser Flexibility
No. base Monom. of ZMOHOEEI Combination Conc. [%] after 1 d after 10 W
19 4 24 TEAC; TBAC 0; 0 0-1
20 4 24 TEAC; TBAC 3; 3
21 4 24 TEAC; TBAC 5; 5 (tt) (tt)
22 Sic50 TEAC; TBAC 0; 0 2-3
23 Sic50 TEAC; TBAC 5; 5 4
24 4 06 TEAC; TBAC 0; 0 3-4
25 — iPrCA 100 TEAC; TBAC 0; 0 2-3 0
26 Sic50 iPrCA 50 TEAC; TBAC 0; 0 4 4
27 Sic50 iPrCA 50 TEAC; TBAC 5; 5 4 4
28 4 06 iPrCA 50 TEAC; TBAC 6; 6 -2 0-1
29 4 06 iPrCA 50 TEAC; TBAC 0, 0 4 3-4
30 4 06 iPrCA 25 TEAC; TBAC 6; 6 -2
31 4 06 iPrCA 25 TEAC; TBAC 0; 0 3-4 3-4
32 4 24 nBuCA 25 TEAC; TBAC 3; 3 4 4
33 4 24 nBuCA 25 TEAC; TBAC 5; 5 4 4
AP/Po ratio of TEAC is 2.25. Ap/Po ratio of mAC is 3.75.
TABLE 5
Tensile shear strengths of cyanoacrylate[co-monomer[_plasticiser component containing mixtures:
CA - Adhesive Plasticiser Component Tensile Shear
Monom.- Co— % CoM Conc. Strengths N[mm
No. base Monom. of EMOHOEEI Plasticiser [%] Perspex PC PVC GBMS
C1 424 — — — — SF 7.5 SF 16.1
54 41 6 nBuCA 25 TEAC 25 SF
56 416 nBuCA 50 TEAC 25 SF 6.1 SF 15.8
58 424 nPrCA 25 TEAC 20 SF
61 424 nBuCA 25 TEAC 25 7.6 SF 14.5
63 424 nBuCA 25 TEAC 30 7 SF
US 6,977,278 B1
19
TABLE 6
Polarity parameters of plasticisers:
Based on Comparison
Plasticising Effect in between examples in:
Plasticiser Ap/Po CA/Co M Formulations Table 2 Table 3
PEryTBnz 1 — 27 95; 109-112
TMeTrm 1 + 31; 32 93; 94
DEGDB 2 + 24; 25 73-78
DEtMlo 2.5 + 19; 20 86; 87
TEAC 2.25 + 34-36; 47-51; 54-
38-41; 64; 67; 69;
43-45 71
BzBuPht 2.5 + 28 117; 118
DPGDB 3 + 25; 26 79-83
DEtAdp 4 + 16-18 84; 85
TBAC 3.75 + 37; 42; 46 52; 53; 65;
66; 68; 70;
72
DMeSbc 5 + 15 97-100
DBuAdp 6 — 22 101-104
EtCpr 7 — 23 88; 105-108
DOcPht 8 — 29; 30 89-91
TOcTrm 8 — 33 113-116
TABLE 7
Storage Stability “Shelf-Life” data.
Visc. Visc. After Ratio Fixture time
Initial 3d,82° C. (visc3dY82= C_/ on EPDM-foam rubber
No. [mPas] [mPas] viscinhal) (in seconds)
C1 114 270 2.37 6
(control)
48 35.4 107 3.0 8
54 625 1320 2.11 8
59 42.5 98.3 2.31 7
61 44.4 124 2.79 22
62 38.1 80.3 2.1
63 39.9 156 3.91 26
75 740 1380 1.86 21
80 684 1210 1.77 15
Discussion of Results
Table 1 sets out the results determined for proprietary
cyanoacrylate adhesive formulations or pure monomer.
These compositions are not within the scope of the present
invention. As can be seen from Table 1 all of the cured
materials performed poorly achieving a rating of 0 or 0-1
when the flexibility test is performed. As a flexibility rating
was determined by the first step in the procedure it was not
necessary to carry out the further testing steps. Table 1 refers
to the “cutting test” i.e. the first test in the test for flexibility
described above.
Table 1 demonstrates the type of brittleness associated
with cyanoacrylic acid esters taken alone as well as with
proprietary adhesives (All adhesives referred to by a product
reference in the following Tables are available under that
product reference from Loctite (Ireland) Limited in Tallaght,
Dublin, Ireland). All of the monomers and the adhesive
formulations were found to form a brittle material on curing.
Table 2 shows CA-monomer and proprietary cyanoacry-
late adhesive formulations to each of which has had added
as described above an indicated amount of an identified
plasticiser component. In most of the Examples contained
within Table 2 the added plasticiser component does not
enhance flexibility significantly as compared to the non-
plasticised compositions of Table 1. This can be see for
5
10
15
25
35
40
45
50
55
60
65
20
example from Examples: 1-11; 15-17; 19; 22-24; 26; 27;
29-37; 42; 43. While certain Examples of Table 2 show a
degree of greater flexibility initially (after 1 day) as com-
pared to the control compositions of Table 1, this often does
not last very long, embrittlement is often found after a
certain period of time (10 weeks): e.g. Examples 20; 25; 28;
38; 41; 44-46. Lasting flexibilisation (after 10 weeks) is
found in only very few cases: Examples 12-14; 18; 21.
Some of the compositions showing desired flexibility do no
demonstrate the desired transparency being rated (t), (tt) or
(ttt) under the turbidity test above.
Table 3:It was found that certain CA/plasticiser compo-
nent mixtures remain flexible if in addition to a lower
cyanoacrylate monomer base an amount of a higher homo-
logue CA-monomer (a co-monomer) is included (referred to
in the Tables as “Co-Monom” or “CoM”). Careful consid-
eration of Table 3 allows for the selection of criteria for
preparing formulations with lasting flexibility. In particular
it can be identified from Table 3 that suitable co-monomers
include: n-propylcyanoacrylate, n-butylcyanoacrylate,
n-hexylcyanoacrylate, iso-propylcyanoacrylate, iso-butylcy-
anoacrylate and sec-butylcyanoacrylate. In Table 3
co-monomer concentrations of 10-100% (referring to the
CA-co-monomer fraction in the formulation) have been
utilised. (It should be noted that not all of the compositions
of Table 3 are within the scope of the present invention).
Concentrations §10% appear to be too low in order to
maintain optimal flexibilisation (embrittlement at least in
part, can be found); see Example 117.
The continuation of Table 3 demonstrates that where the
monomer is methoxy methyl cyanoacrylate (as in the 9006
product) the monomer by itself cures to a brittle polymer
whilst added plasticiser component dramatically increases
flexibility without any observed turbidity. Presence of both
co-monomer and plasticiser component in the composition
also provides highly desirable formulations (see no.s
204-205). The continuation part of Table 3 also demon-
strates that MeCA is not suited for use as the monomer base.
None of the formulations (206-212 or 216 to 221) which
include MeCA above; MeCA and plasticiser; MeCA and
both plasticiser and co-monomer; exhibit desired flexibility.
EtCA formulations with 9006 as co-monomer did not exhibit
desired properties either.
Table 4: A relatively high concentration of co-monomer
does not necessarily result in optimal flexibility either for
example in the case of 100% of a component identified as a
suitable co-monomer for inclusion in compositions in the
present invention. A comparison of Examples 122; 125 and
126 of Table 4 demonstrates that only the compositions
containing a monomer blend show flexibility. Mixtures of
adhesive/plasticiser component or co-monomer/plasticiser
component do not show optimal results. It can be concluded
from a consideration of the foregoing that the suitable
concentration of co-monomer would generally be between
about 12 and about 75%, preferably between about 15 and
about 50% of total monomer.
Plasticiser component: It was found that only plasticisers
within a certain range of polarity parameters render the
cured adhesive reliably flexible when used as plasticiser
component. Table 6 shows the Ap/Po-ratios of some plasti-
cisers with comparison of formulations between Tables 2
and 3. The Ap/Po ratio of TEAC; TBAC is 2.25;3.75. Table
6 reveals that plasticisers with ratios between 1 and less than
6, especially between 2-5 when used within compositions of
the present invention result in a flexibilised polymeric
material (the ‘+’ and ‘—’ symbols refer to examples of
flexible formulations in Table 3.). Plasticisers with an AP/Po
US 6,977,278 B1
21
ratio of 6 or greater such as DBuAdp, EtCpr, DOcPht,
TOTrm do not appear to demonstrate the desired effect.
Examples (Table 3) 73; 84; 86; 92; (Table 4) 128; 130
demonstrate that concentrations of plasticiser component of
up to 12% by weight of the composition are not sufficient.
Suitable amounts of the plasticiser component have been
identified as from about 15 to about 40%, suitably about 20
to about 30% by weight of the formulation.
More than one plasticiser can be employed in the plasti-
ciser component of compositions of the present invention.
Table 4 lists Examples of compositions of the present
invention in which two plasticisers have been employed.
Examples 119-124 serve as controls against the adhesive
formulation employed. Example 125 serves as a control
against the co-monomer employed.
Compositions according to the present invention are
transparent and cure to form a transparent polymeric mate-
rial as can be seen in particular from Tables 3 and 4. No
turbidity, whitening or haze of cured samples was observed.
Furthermore the compositions are colourless. This is an
important consideration as many customers who purchase
compositions such as those of the present invention expect
clear colourless adhesives in the liquid state as well as in the
hardened adhesive.
Table 5 shows tensile shear values of certain Exemplary
formulations within the scope of the present invention which
were measured according to the method set out above. A
tensile shear value of a proprietary CA-formulation (labelled
C1) is included in the Table as a control for comparative
purposes. The data in Table 5 shows that polymers of
formulations of the present invention have comparable ten-
sile shear strengths to polymers of the control formulation.
Table 7 gives stability/shelf life data for some formula-
tions listed above (all formulations were found to be still
liquid after 10 weeks with no visible change in viscosities).
An accelerated ageing test—i.e. storage at elevated tempera-
ture was carried out in order to mimic long term storage at
room temperature. It is thought that 3 days at 82° C. would
correspond to ca 730 days at room temperature following the
Van’t Hoff Law (The Van’t Hoff Law states that each
increase of 10° C. in temperature results in approximately a
three fold increase in the reaction rate. Since the ageing of
the adhesive follows the law and the temperature difference
between room temperature and 82° C. is ca 60° C. the
calculation is 3 days>2 years can be assumed. The fixture
times of samples according to this invention are also
recorded in Table 7. All samples cure within seconds,
demonstrating their usefulness as instant adhesives.
The full scope of the invention is defined by the claims.
What is claimed is:
1. A cyanoacrylate composition comprising:
(i) at least one lower cyanoacrylate monomer component
selected from the group consisting of ethyl cyanoacry-
late and methoxycyanoacrylate;
(ii) at least one higher cyanoacrylate monomer component
in an amount greater than 12% by weight based on the
total weight of the combination of the lower cyanoacry-
5
10
15
20
25
30
35
40
45
50
55
60
65
22
late monomer and the higher cyanoacrylate monomer,
and selected from the group consisting of:
n-propyl-cyanoacrylate, iso-propyl cyanoacrylate, n-bu-
tylcyanoacrylate, sec-butyl-cyanoacrylate, iso-butyl-
cyanoacrylate, tert-butyl-cyanoacrylate, n-pentyl-cy-
anoacrylate, 1-methyl-butyl-cyanoacrylate, 1-ethyl-
propyl-cyanoacrylate, neopentyl-cyanoacrylate,
n-hexyl-cyanoacrylate, 1-methyl pentyl-cyanoacrylate,
n-heptyl-cyanoacrylate, n-octyl-cyanoacrylate,
n-nonyl-cyanoacrylate, n-decyl-cyanoacrylate, n-unde-
cyl-cyanoacrylate, n-dodecyl-cyanoacrylate, cyclo-
hexyl-cyanoacrylate, benzyl-cyanoacrylate, phenyl-cy-
anoacrylate, tetrahydrofurfuryl-cyanoacrylate, allyl
cyanoacrylate, propargyl-cyanoacrylate, 2-butenyl-cy-
anoacrylate, phenethyl-cyanoacrylate, chloropropyl-
cyanoacrylate, ethoxyethyl-cyanoacrylate, ethoxypro-
pyl-cyanoacrylate, ethoxy isopropyl-cyanoacrylate,
propoxyethyl-cyanoacrylate, isopropoxyethyl-cy-
anoacrylate, butoxyethyl-cyanoacrylate, methoxypro-
pyl-cyanoacrylate, methoxy isopropyl-cyanoacrylate,
methoxy butyl-cyanoacrylate; propoxymethyl-cy-
anoacrylate, propoxy ethyl-cyanoacrylate, propoxy
propyl-cyanoacrylate, butoxymethyl-cyanoacrylate,
butoxyethyl-cyanoacrylate, butoxypropyl-cyanoacry-
late, butoxyisopropyl-cyanoacrylate, butoxy butyl-cy-
anoacrylate; iso-nonyl-cyanoacrylate, iso-decyl-cy-
anoacrylate, cyclohexyl methyl-cyanoacrylate,
naphtyl-cyanoacrylate, 2-(2‘-methoxy)-ethoxy ethyl-
cyanoacrylate, 2-(2‘-ethoxy)-ethoxy ethyl-cyanoacry-
late, 2-(2'-propyloxy)-ethoxy ethyl-cyanoacrylate,
2-(2'-butyloxy)-ethoxy ethyl-cyanoacrylate, 2-(2'-pen-
tyloxy)-ethoxy ethyl-cyanoacrylate, 2-(2'-hexyloxy)-
ethoxy ethyl-cyanoacrylate, 2-(2‘-methoxy)-propyloxy
propyl-cyanoacrylate, 2-(2'-ethoxy)-propyloxy propyl-
cyanoacrylate, 2-(2'-propyloxy)-propyloxy propyl-cy-
anoacrylate, 2-(2'-pentyloxy)-propyloxy propyl-cy-
anoacrylate, 2-(2‘-hexyloxy)-propyloxy propyl-
cyanoacrylate, 2-(2‘-methoxy)-butyloxy butylcyano-
acrylate, 2-(2‘-ethoxy)-butyloxy butyl-cyanoacrylate;
2-(2‘-butyloxy)-butyloxy butyl-cyanoacrylate; 2-(3‘-
methoxy)-propyloxy ethyl-cyanoacrylate, 2-(3'-meth-
oxy)-butyloxy ethyl-cyanoacrylate, 2-(3‘-methoxy)-
propyloxy propyl-cyanoacrylate, 2-(3‘-methoxy)-
butyloxy propyl-cyanoacrylate, 2-(2‘-methoxy)-ethoxy
propyl-cyanoacrylate, and 2-(2'-methoxy)-ethoxy,
butyl-cyanoacrylate;
(iii) at least one plasticiser component comprising at least
one ester group containing plasticiser, the plasticiser
component being miscible in a mixture of component
(i) and component (ii);
the plasticiser component being present in the composition
in an amount between about 15 to about 40% by weight of
the composition, and the plasticiser component having an
Ap/Po ratio in the range of about 1 to less than about 6,
provided the plasticiser component does not include pen-
taerythritoltetrabenzoate as the sole plasticiser.
2. A cyanoacrylate composition comprising:
(i) at least one lower cyanoacrylate monomer component
as defined in claim 1;
(ii) at least one higher cyanoacrylate monomer component
as defined in claim 1; and
(iii) at least one plasticiser component comprising at least
one ester group containing plasticiser, the plasticiser
component being miscible in a mixture of component
(i) and component (ii);
US 6,977,278 B1
23
the plasticiser component being present in the composition
in an amount between about 15 to about 40% by weight of
the composition, and the plasticiser having an Ap/Po ratio in
the range of about 1.25 to less than about 6 and/or the
plasticiser component comprising trimethyl trimellitate.
3. A composition according to claim 2, wherein the Ap/Po
ratio of the plasticiser is in the range of about 1.25 to about
5.
4. A composition according to claim 2, wherein the
plasticiser is present in an amount from about 20 to about
30% by weight of the composition.
5. A composition according to claim 2, wherein the
plasticiser is a member selected from the group consisting of
alkyleneglycol diesters of Formula I:
O O
R—< >—R
O—R'
wherein:
each R is independently phenyl or hydroxyphenyl;
R'=—[~R
O—R'
wherein:
each R is independently phenyl or hydroxyphenyl;
R'=—[,.—o1..~;
10
15
20
25
30
35
40
45
50
55
60
65
26
n is an integer from 1 to 4; and
m is 1 or 2;
hydroxy carboxylic acid esters wherein the structural for-
mula of the plasticiser contains one or more moieties Aor B
or C below provided that it contains at least one moiety A
and wherein the two remaining free valences are saturated
either with —H or —CH3:
wherein:
R is a member selected from the group consisting of
—CH3, —C2H5, -propyl, -iso-propyl, -butyl, -iso-bu-
tyl, -sec-butyl, and -tert-butyl; and
R‘ is a member selected from the group consisting of
—C(O)H, —C(O)CH3, and —C(O)C2H5, provided
that in the case of more than one R group in a molecule,
each R is independently selected from the group con-
sisting of —CH3, CZHS, -propyl, -iso-propyl, -butyl,
-iso-butyl, -sec-butyl, and -tert-butyl; and provided that
where there is more than one R‘, each R‘ is indepen-
dently selected from the group consisting of —C(O)H,
—C(O)CH3, and —C(O)C2H5.
28. A composition according to claim 1, wherein the
plasticiser is an ester of one or more acids selected from the
group consisting of isocitric acid, tartaric acid, malic acid,
lactic acid, glyceric acid and glycolic acid.
29. A composition according and claim 1, wherein the
plasticiser is a member selected from the group consisting
of: trimethyl trimellitate, diethylene glycol dibenzoate,
diethyl malonate, triethyl-O-acetyl citrate, benzylbutyl
phthalate, dipropylene glycol dibenzoate, diethyl adipate,
tributyl-O-acetyl citrate, dimethyl sebacate, and combina-
tions thereof.
30. A composition according to claim 1, wherein the
plasticiser is a member selected from the group consisting
of: tributyl-O-acetyl citrate, triethyl-O-acetyl citrate, dipro-
pylene glycol dibenzoate, diethylene glycol dibenzoate and
combinations thereof.
31. A composition according to claim 1, wherein the
plasticiser component comprises a combination of tributyl-
O-acetyl citrate and triethyl-O-acetyl citrate.
32. A composition according to claim 1, wherein the
higher cyanoacrylate monomer is present in an amount of at
US 6,977,278 B1
27
least about 15% by weight based on the combined weight of
the lower cyanoacrylate monomer component and the higher
cyanoacrylate monomer.
33. A composition according to claim 1, wherein the
higher cyanoacrylate momomer is present in an amount
within the range from about 15 to about 75% by weight
based on the combined weight of the lower cyanoacrylate
monomer and the higher cyanoacrylate monomer.
34. A composition according to claim 1, wherein the
amount of higher cyanoacrylate monomer is within the
range from about 17 to about 70% by weight based on the
combined weight of the lower cyanoacrylate monomer and
the higher cyanoacrylate monomer.
35. A composition according to claim 1, wherein the
amount of higher cyanoacrylate monomer is within the
range from about 17 to about 65% by weight based on the
combined weight of the lower cyanoacrylate monomer and
the higher cyanoacrylate monomer.
36. A composition according to claim 1, wherein the
amount of higher cyanoacrylate monomer is within the
range from about 17 to about 45% by weight based on the
combined weight of the lower cyanoacrylate monomer and
the higher cyanoacrylate monomer.
37. A composition according to claim 1, wherein the
higher cyanoacrylate monomer is a member selected from
the group consisting of n-propyl-cyanoacrylate, iso-propyl
cyanoacrylate, n-butyl-cyanoacrylate, sec-butyl-cyanoacry-
late, iso-butyl-cyanoacrylate, tert-butyl-cyanoacrylate,
n-pentyl-cyanoacrylate, 1-methyl-butyl-cyanoacrylate,
1-ethyl-propyl-cyanoacrylate, neopentyl-cyanoacrylate,
n-hexyl-cyanoacrylate, 1-methyl pentyl-cyanoacrylate,
n-heptyl-cyanoacrylate, n-octyl-cyanoacrylate, n-nonyl-cy-
anoacrylate, n-decyl-cyanoacrylate, n-undecyl-cyanoacry-
late, n-dodecyl-cyanoacrylate, cyclohexyl-cyanoacrylate,
benzyl-cyanoacrylate, phenyl-cyanoacrylate, tetrahydrofur-
furyl-cyanoacrylate, allyl cyanoacrylate, propargyl-cy-
anoacrylate, 2-butenyl-cyanoacrylate, phenethyl-cyanoacry-
late, chloropropyl-cyanoacrylate, ethoxyethyl-
cyanoacrylate, ethoxypropyl-cyanoacrylate, ethoxy
isopropyl-cyanoacrylate, propoxyethyl-cyanoacrylate, iso-
propoxyethyl-cyanoacrylate, butoxyethyl-cyanoacrylate,
methoxypropyl-cyanoacrylate, methoxy isopropyl-cy-
anoacrylate, methoxy butyl-cyanoacrylate, propoxymethyl-
cyanoacrylate, propoxy ethyl-cyanoacrylate, propoxy pro-
pyl-cyanoacrylate, butoxymethyl-cyanoacrylate, butoxy-
5
10
15
20
25
30
35
40
28
ethyl-cyanoacrylate, butoxypropyl-cyanoacrylate, butoxy-
isopropyl-cyanoacrylate, butoxy butyl-cyanoacrylate and
combinations thereof.
38. A composition according to claim 1, wherein the
higher cyanoacrylate monomer is a member selected from
the group consisting of isopropyl cyanoacrylate, n-butyl
cyanoacrylate, sec-butyl cyanoacrylate, n-propyl cyanoacry-
late, isobutyl cyanoacrylate, n-hexyl cyanoacrylate, and
combinations thereof.
39. A composition according to claim 1, wherein the
lower alkyl cyanoacrylate monomer is present in an amount
from about 20 to about 70% by weight based on the total
weight of the composition.
40. A reaction product formed by curing of a composition
according to claim 1.
41. Amethod of production of a composition according to
claim 1 comprising the step of admixing the lower
cyanoacrylate component, the higher cyanoacrylate compo-
nent and the plasticiser component under conditions which
do not cure the composition.
42. Aprocess of using a composition according to claim
1 to bond substrates together, comprising the steps of:
providing a first substrate;
applying the composition onto a surface of the first
substrate; and
mating a second substrate with the composition-coated
first substrate to form a bond therebetween after expo-
sure to conditions appropriate to cure the composition.
43. Aprocess of using a composition according to claim
1 to coat an article, comprising the steps of:
providing a substrate; and
applying the composition over at least a portion of the
substrate to form a coating thereon after exposure to
conditions appropriate to cure the composition.
44. An assembly formed by applying a composition
according to claim 1 to at least a portion of a surface of a
substrate and bonding a second substrate thereto by mating
the substrates under conditions appropriate to cure the
composition.
45. A coated article formed by applying a composition
according to claim 1 to at least a portion of a surface of the
article to form a coating and exposing the composition to
conditions appropriate to cure the composition.
* * * * *
Coments go here:
- Log in to post comments