United States Patent [19]
Kimura et al.
[1 1] 4,364,876
[45] Dec. 21, 1982
[54] NOVEL 2-CYANOACRYLATE, PROCESS
FOR PRODUCING SAME AND CURABLE
COMPOSITION COMPRISING SAME
[75] Inventors: Kaoru Kirnura, Kuroishi; Kazuyuki
Sakabe, Tokai, both of Japan
[73] Assignee: Toagosei Chemical Industry Co., Ltd.,
Tokyo, Japan
[21] Appl. No.: 244,276
[22] Filed: Mar. 16, 1981
[30] Foreign Application Priority Data
Mar. 27, 1980 [JP] Japan .............................. 55-38174
[51] Int. Cl.3 .......................................... .. C07C 121/30
[52] U.S. Cl. ............................... .. 260/465.4; 260/464;
- 26o/465 D; 526/312
[53] Field of Search .................................... .. 260/465.4
[56] References Cited
U.S. PATENT DOCUMENTS
2,784,215 3/1957 Joyner ............................ .. 260/465.4
3,142,698 7/1964 Halpem et al. 260/465.4
3,465,027 9/1969 Hawkins . . . . . . . . . . . . . . . .. 260/464
3,540,126 11/1970 Chang et al. .... .. .. 260/465.4 X
3,564,078 2/ I971 Wicker, Jr. et al. ..'. ..... .. 260/ 881
3,577,394 5/ 1971 Harrington ..... .. . 260/78.4
3,699,127 10/1972 O’Sullivan et al. . 260/33.2
3,975,422 8/1976 Buck ............................... .. 260/465.4
OTHER PUBLICATIONS
Kulkarn; et al., Journal of Applied Polymer Science,
vol. 17, pp. 3509-3514, (1973).
Primary Examiner—Joseph Paul Brust
Attorney, Agent, or Firm—Cooper, Dunham, Clark,
Griffin & Moran
[57] ABSTRACI‘
2-Cyanoacrylate represented by the formula:
CN
cH2=c—c—o—R1-o-R2—o—R§
II
0
wherein R‘ is a 1,2-alkylene group having 2-4’ carbon
atoms; R2 is an alkylene group having 2-4 carbon atoms
and R3 is an alkyl group having 1-6 carbon atoms, said
2-cyanoarylates can be anion-polymerized with a slight
quantity of water similarly to hitherto known 2-cyanoa-
crylates, and the resulting cured product is richer in
flexibility than the hitherto known ones. Therefore, it is
not only useful as an instant-setting adhesive for metals,
plastics, wood and ceramics but also is particularly
useful as an adhesive for flexible materials such as rub-
ber, leather, cloth and fiber. Further, said 2-cyanoacry-
lates are also useful as a coating material and a molding
material. -
.3 Claims, No Drawings
4,364,876
1
NOVEL 2-CYANOACRYLATE, PROCESS FOR
PRODUCING SAME AND CURABLE
COMPOSITION COMPRISING SAME
This invention relates to a novel 2—cyanoacrylate, a
process for producing the same and a curable composi-
tion comprising it. . .
Hitherto, alkyl 2-cyanoacrylate monomers have
widely been utilized for bonding metals, plastics, rub-
bers, wood, ceramics and the like as a cold-setting one-
pack type instant-setting. adhesive anion-polymerizable
with the very small quantity of water adsorbed on the
surface of an adherend.
However, in bonding rubbers, leathers, papers,
cloths, fibers and the like, they have had a fault that the
cured product (polymer) of the alkyl 2-cyanoacrylate is
very hard, and therefore, the bonded part becomes hard
and lacks flexibility. _ . .
Thus, in order to make the cured product of an alkyl
2—cyanoacrylate type adhesive flexible, the addition of
fine rubber particles, the addition of a plasticizer or a
thickening agent, or the like have been proposed. How-
ever, a bonded part rich in flexibility is not obtainable
by these methods. . ,
Improving the flexibility of cured product of an adhe-
sive-by changing the kind of the alcohol moiety of 2-
cyanoacrylate can be predicted from the case of alkyl
acrylate polymer. That is, it is» known that the higher
the alcohol moiety of the alkyl acrylate, the more flexi-
ble the polymer formed becomes, and the most flexible
polymer among the alkyl acrylate! polymers is an n-
octyl acrylate polymer. If this idea is applied to alkyl
2-cyanoacrylatesto investigate the properties of higher.
alkyl 2—cyanoacrylate polymers, they are not flexible
polymers but rather brittle polymers. That is, since the
alkyl 2—cyanoacrylate polymers are polymers of 1,1-
disubstituted vinyl compounds and the . substituents
thereof are a nitrile group and a carboxyl group, both
having a very high polarity, the polymers are very
rigid, linear polymers and it is inferred that a mere intro-
duction of a higher alkyl group into the side chain of the
polymer cannot render the polymer flexible. The same
is also applicable to the case where the polymer is used
as a paint, a coating material, a resist, a binder or the
like. V ' . .
The present inventorshave conducted extensive re-
search on a modification of such conventional ‘rigid
2-cyanoacrylates to obtain a flexible cured product. As
a result, they have succeeded in obtaining a 2—cyanoa-
crylate which can be cured to give a flexible product,
by introducing a -group having an affinity to the main
chain structure of the cured product of 2—cyanoacrylate
which is a rigid, l,l-disubstituted vinyl polymer and
having a plasticizing effect, into the side chain of the
polymer. .
According to this invention, there is also provided a .
2—cyanoacrylate represented by the formula (I):
i” ‘
CHz=C—C—O—R‘—O—R2—O—R
(1)
ll
0
wherein R1 is a—1,2-alkylene group—having 2-4 carbon
atoms, R2 isan alkylene group having 24 carbon atoms
and R3 is an alkyl group having 1-6 carbon atoms.
10'
15
20
25
30
35
.45
50
55
60
65
2
According to this invention, there is also provided a
curable composition comprising a stabilizer and the
2—cyanoacrylate represented by the above-mentioned
formula (I) or a mixture of said 2—cyanoacrylate and
other 2—cyanoacrylate monomer represented by the
formula (II):
CN
I
cH2=C—C—o—R4
II
0
(11)
wherein R4 is an alkyl group having 'l—l2 carbon atoms,
an a_lkenyl group, an alkinyl group, a cycloalkyl A group,
an aryl group, an aralkyl group or an alkoxyalkyl group;
said alkyl, alkenyl, alkinyl, cycloalkyl, aryland aralkyl
groups may optionally have a halogen substituentor an
ether linkage; and said alkoxyalkyl group may have a
halogen substituent. Examples of the group R4 include
methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl,
pentyl, hexyl, methoxyethyl, ethoxyethyl, buty1ox-
yethyl, methoxypropyl, methoxybutyl, tetrahydrofurfu-
ryl, allyl, propargyl, cyclohexyl, benzyl, 2-chlorethyl,
trifluorethyl and the like. As the above-mentioned other
2—cyanoacrylate monomer, all the usually known 2-
cyanoacrylates may be used. g .
When it is intended that the curable composition of
this invention be cured by anionic polymerization with
moisture, itcan serve as an adhesive. .When it is in-
tended that an anion-polymerization initiator or a radi-
cal polymerization initiator be allowed tobepresent in
the composition, the composition can be applied as
paints, -various coating materials and molding materials.
In these cases, the following polymer is formed to
cause curing:
C|3N Polyrnerization .
C1-x;=c-if-o—1't.1—o—1z2v—o—1z3 L)
0
. I CN
MA—CHz—(:3—Nv , - (111)
.o=c-—o—R1—o—R2—o—R3
Hitherto, 2-cyanoacrylates have been produced by
reacting a cyanoacetate with formaldehyde in the pres-
ence‘ of a basic catalyst such as a secondary amine, a
sodium alkoxide or the like to preparea condensate
having a degree of condensation of 5-50, andthermally
depolymerizing the condensate at l50°—200°'.C._ in the
presence of P205 or the like. The novel 2—cyanoacrylate
represented by the formula (I) of this invention can also
be produced by a processs similar to the hitherto known
one. .
The cyanoacetate used in this invention as a starting
material is obtained by esterification of cyanoacetic acid
with an alcohol or by transesterification between an
alkyl cyanoacetate and an alcohol, as shown in the
following schemes:
NC—Cl~l2C0Ol-I + Ho—R*—o——R2—o—R3
Nc—cH2—coo—R1—o—R2—o—R3 + H20
4,364,876
3
-continued
' L ' ‘ ' Trans-
estrifi—
NC—’Cl-I2-—CO0-R + Ho—R1—o—R2-—o—R3
NC-CH2—COO--R1-0-R2-0-R3 + non
Concrete examples of the alcohol represented by
H0—R1-—0—R2—O—R3 used in this invention in-
clude diethylene glycol monomethyl ether, diethylene
glycol monoethyl ether, diethylene glycol monopropyl
ether, diethylene glycol monopentyl ether, diethylene
glycol. monohexyl ether, dipropylene glycol‘ mono-
methyl ether, dipropylene glycol monoethyl ether, di-
propylene glycol monopropyl ether, dipropylene glycol
monobutyl ether, dipropylene glycol monopentyl ether,
dipropylene glycol monohexyl ether, dibutylene glycol
monomethyl ether, dibutylene glycol monoethyl ether,
dibutylene glycol monobutyl ether, mono(3-methoxy-
propyl)-ethylene glycol, mono(3-methoxybutyl)-ethy-
lene glycol, mono(3-methoxypropyl)-propylene-1,2-
glycol, mono(3-methoxybuty1)-propylene-l,2—glycol,
mono(methoxyethyl)-propylene-l,2-glycol, mono(me-
thoxyethyl)-butylene-1,2-glycol and the like.
A cyanoacetate of the above-mentioned alcohol and
formaldehyde or paraforrnaldehyde are condensed in
the presence of a catalyst at amolar ratio of O.S—l.5:l,
preferably O.8—1.2:1,-to obtain a condensate. The cata-
lyst is a base or an amine such as piperidine, diethylam-
ine, dibutylamine,‘morpholine, KOH, NaOH, sodium
alkoxide, secondary amine salt or the -like, which is used
in an amount of O.'00l—10 mole%, preferably 0.0l—l
mole%, based on the cyanoacetate. As the solvent for
the reaction, there may be used benzene, toluene, xy- _
lene, trichloroethylene, methylchloroform, tetrahydro-
furan, ethanol, butanol, water or the like. When the
reaction is carried out at a temperature of 20°-150° C.,
preferably 50°—l30" C., a condensate having a degree of
condensation of about 5-50 is obtained with formation
of condensation water. .
Then, this condensation reaction mixture is depolym-
erized either directly or after removal of the condensa-
tion catalyst. The depolymerization is carried out at a
reaction temperature of l4_0°—250° C. at a pressure of
0.1—50 mmHg in the presence of 0.01—l0% by weight of
phosphorus pentoxide, phosphoric acid, condensed
phosphoric acid or the like. The crude cyanoacrylate
formed by the depolymerization reaction is again dis-
tilled, whereby the cyanoacrylate of this invention hav-
ing, a high purity is obtained. , .
The above-mentioned condensation reaction and the
depolymerization reaction can be expressed by the fol-
lowing schemes:
1
nNC—CI-lg-COOR‘—0--R2—0-R3+ nC!-I20 -9 U
CN
I
“‘('CH2"?"3r
=c—o—R1—o—R2—o—R3
CN
I
—('CH2—$—)7:-
o=c-o—R1—o—R2—o—R3 --9
(2)
l0
15
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25
30
35
45
50
55
65
4
_ -continued
("IN
-,nCH2=C _
O=C-0-R‘-0-R2-O--R3
The novel 2-cyanoacrylate of this invention thus
obtained is a monomer having a high purity and a low"
or medium viscosity which isrepresented by the for-
mula (I). ’ t ~ .
The 2-cyanoacrylate of this invention is ‘a novel com-
pound which can be anion-polymerized with a slight
quantity of water, an amine, an alkali or the like or can
be radical-polymerized with a peroxide or an azo com-
pound similarly to the hitherto" known alkyl 2-cyanoa-
crylates. - ' ‘ '
Typical concrete examples of the 2-cyanoacrylate
represented by the formula (I) are as follows:
2-(2'-methoxy)-ethoxyethyl-2"-cyanoacrylate,
2-(2’-ethoxy)-ethoxyethyl-2"-cyanoacrylate,
2-(2’-propyloxy)-ethoxyethyl-2"-cyanoacrylate, -V
2-(2’-butoxy)-ethoxyethyl-27-cyanoacrylate, —
2-(2'—pentyloxy)-ethoxyethyl-2"-cyanoacrylate,
2-(2’-hexyloxy)-ethoxyethyl-2"-cyanoacrylate,
2-(2’-methoxy)-propyloxypropyl-2"-cyanoacrylate,
2-(2'-ethoxy)-propyloxypropy1-2"-cyanoacrylate,
2-(2'-propyloxy)-propyloxypropyl-2"-cyanoacrylate,
2-(2'-butyloxy)-propyloxypropyl-2"-cyanoacrylate,
2-(2’-pentyloxy)-propyloxypropyl-2"-cyanoacrylate,
2-(2’-hexyloxy)-propyloxypropyl-2"-cyanoacrylate,
2-(2'-methoxy)-butyloxybutyl-2”-cyanoacrylate, .
2-(2’-ethoxy)-butyloxybuty1-2"—cyanoacrylate,
2-(2’-butyloxy)-butyloxybutyl-2”-cyanoacrylate,
2-(3'-methoxy)-propyloxyethyl-2"-cyanoacrylate,
-2-(3’—methoxy)-butyloxyethyl-2"-cyanoacrylate,
2-(3’-methoxy)-propyloxypropyb2"-cyanoacrylate,
2-(3’-methoxy)-butyloxypropyl-2”-cyanoacrylate,
2-(2’-methoxy)-ethoxypropyl-2"-cyanoacrylate,
2-(2’-methoxy)-ethoxybutyl-2"-cyanoacrylate.
The novel 2-cyanoacrylate represented by the for-
mula (I) of this invention has two ether linkages
(—‘—C—O—C—) in the alcohol moiety of the ester and is
characterized in that the alkylene group.(Rl.of formula
(I)) to which the 2-cyanoacryloyl group is directly
bonded in an ethylene group, a propylene group or a
butylene group connected to the adjacent ether linkage
at the 1,2-position. Such a 2-cyanoacrylate is easy to
synthesize, high in purity, excellent in storage stability
and very effective as an adhesive. From the viewpoint
of production and practical value, 2-cyanoacrylates
wherein R2 of the formula (I) is an alkylene group hav-
ing 2-4 carbon atoms (in this case, -the alkylene group
may be 1,2-, 1,3- or 1,4-one) and R3 of the formula (I) is
an alkyl group having 1-6 carbon atoms arepreferred.
When the novel 2-cyanoacrylate represented by the
formula (I) of this invention is used to form a curable
composition which is used as an adhesive or the like, at
least one member selected from the group consisting of
hydroquinone, hydroquinone monomethyl ether, cate-
chol, pyrogallol, phenol, Bisphenol A, anisole, 2,6-di-t-
butylphenol (BI-IT), sulfurous acid (S02), p-toluenesul-
fonic acid, methanesulfonic acid, benzenesulfonic acid,
trifluoromethanesulfonic acid, trifluoroacetic acid, car-
bon dioxide gas, thionyl chloride, propane sultone and
the like is added as a stabilizer in an amount of 1-10,000
ppm (by weight) and preferably, 10-l,0()0 ppm (by
weight); ‘ ’
4,364,876
5
When the curable composition of this invention is
used as a composition having a high viscosity, an adhe-
sive having the desired viscosity can be obtained by
dissolving a polymer such as alkyl acrylate polymer, for
example, polyalkyl acrylates and copolymers of alkyl
acrylate and vinyl acetate, styrene, butadiene, acrylic
acid, methacrylic acid, acrylonitrile, methacrylonitrile,
glycidyl methacrylate and the like; alkyl methacrylate
polymer, for example, polyalkyl methacrylates and
copolymers of alkyl methacrylate and vinyl acetate,
styrene, butadiene, acrylic acid, methacrylic acid, acry-
lonitrile, methacrylonitrile, glycidyl methacrylate, and
the like; alkyl cyanoacrylate polymer; acetylcellulose,
polystyrene or the like into the composition. Usually, an
adhesive composition having a viscosity of l—l0,000 cps
is used effectively. ' ' ‘
Further, a plasticizer may be added if it is necessary.
For example, a flexible cured product can be obtained
by adding dioctyl‘ phthalate, dibutyl phthalate, trioctyl
trimellitate, dioctyl adipate, dioctyl glutarate or the like
in an amount of 0-50% by weight based on the weight
of the 2-cyanoacrylate. _ _
Further, fine particles of, for example, silica, alumina,
silica-alumina, boron nitride, polyethylene, Teflon or
the like may be added as a filler to improve the bonding
strength and adhesion. For this purpose, a fine particle
having a size of 0.00l—100p. is added in an amount of
1—30% by weight based on the weight of the 2-cyanoa-
crylate.
If necessary, a dye or a pigment may be added some-
times. A perfume may also be added for the sake of
aromatization.
When an adhesive in the form of a curable composi-
tion comprising the 2-cyanoacrylate of the formula (I)
of this invention is applied to the surface of an adher-
end, it is anion-polymerized and cured by the slight
quantity of water adsorbed on said surface similarly to
the hitherto known alkyl 2-cyanoacrylates, to .effect
bonding. Unlike the hitherto known 2-cyanoacrylate
adhesives, however, this adhesive gives a very flexible
cured adhesive so that it is effective for bonding flexible
materials such as leather, vinyl sheet, rubber, fiber,
paper and the like. That is, there is an advantage that the
cured adhesive and the neighborhood of the bonded
part become as flexible as the bonded material.
Further, a hitherto known 2-cyanoacrylate repre-
sented by the formula (II) may be added to the 2-
cyanoacrylate of this invention represented by the for-
mula (I) to_improve the strength. In general, a higher
blending ratio of the nove1.2-cyanoacrylate (I) of this
invention gives a higher flexibility, and a higher blend-
ing ratio of the hitherto known 2-cyanoacrylate (II)
gives a higher hardness to the cured product. The
blending ratio of the novel 2-cyanoacrylate (I) of this
invention to the hitherto known 2-cyanoacrylate (II) is
in the range of 1-100:99-0, preferably 30—100:70-0 by
weight. .
10
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25
30
35
45
50
55
As mentioned above, the novel 2-cyanoacrylate (I) of 60
this invention or its mixture with a hitherto known
2-cyanoacrylate (II) is anion-polymerized by a slight
quantity of water. Similarly to the hitherto known alkyl
2-cyanoacrylates, it can also be anion-polymerized by a
base or a weak base such as amines, alkalis, phosphines,
sulfides, mercaptans, quatemary ammonium salts, wa-
—ter, alcohols or the like to form a polymer having the
following skeleton:
65
(‘IN
-Cl-I2—C—
I
o=c—o—R1—o—R2—o—R3
Usually, such a polymer has a molecular weight of
about l0,000—1,000,000. .
As the initiator for the anionic polymerization, N,N-
dimethylaniline, N,N-dimethyl-p-toluidine, sodium
ethoxide, triethylbenzylammonium chloride and the
like are particularly effective.
If the novel 2-cyanoacrylate (I) of this invention is
radical-polymerized with a radical initiator, a cured
product having the same skeleton as above is obtained.
' As the radical initiator, peroxides and azo compounds
such as benzoyl peroxide, azobisisobutyronitrile and the
like are effective for the radical polymerization of this
invention. ‘
Also, it can be polymerized by ultraviolet rays and
sunlight rays. In this case, the addition of a photosensi-
tizer such as benzophenone, benzoin monomethyl ether
or the like facilitates the photopolymerization.
The novel 2-cyanoacrylate (I) of this invention can
also be radical-copolymerized with almost‘ all kinds of
vinyl monomers. - ' .
The curable composition of this invention comprising
the novel 2-cyanoacrylate is useful not only as an adhe-
sive but also as a paint and various coating materials. It
can also be used as a molding ‘material or a potting
material.
The homopolymer and copolymers of the 2-cyanoa-
crylate of this invention are also applicable to paints,
various coating materials, resists, binders, and the like.
This invention is concretely explained below with
reference to Examples which are byway of illustration
and not by way of limitation. In the Examples, parts and
% are by weight unless otherwise specified.
EXAMPLE 1
Under reflux, 85 parts of cyanoacetic acid, 161 parts
of diethylene glycol monoethyl’ ether, 100 parts of tolu-
ene and 1 part of sulfuric acid were subjected to reac-
tion, and the resulting water was removed as an azeo-
tropic mixture with toluene. After completion of the
reaction, the unreacted acid was neutralized with so-
dium hydroxide and the oily phase was distilled to ob-
tain 2-(2'-ethoxy)-ethoxyethyl cyanoacetate. The char-
acteristic properties thereof were as follows: bp= 120°
C./2 mmHg, d41°=1.098, np2°:—-1.4448. The yield of
the 2-cyanoacetate was 170 parts.
Then, 166 parts of 2-(2’-ethoxy)-ethoxyethyl -cyano-
acetate, 24 parts of paraformaldehyde, 80 parts of tolu-
ene and 0.2 parts of piperidine were subjected to con-
densation under reflux for 7 hours while removing the
water formed. After washing the reaction mixture with
an aqueous solution of p-toluenesulfonic acid, the oily
phase was separated, mixed with 0.75 part of P205 and
0.5 part of hydroquinone and depolymerized under
vacuum at l65°—205° C. Thus, 95 parts of a depolymer-
ized fraction having a boiling point of l20°—l46° C./2-3
mmHg was obtained. By distilling it again, 65_ parts of
2-(2’-ethoxy)-ethoxyethyl-2"-cyanoacrylate having a
boiling point of l07°—l 10° C./2 mmHg was obtained. It
was a light yellow liquid having a viscosity of 20-30
cps. After adding 21 ppm of S02 thereto, the perfor-»
4,364,876
7
mances of the product as adhesive were investigated.
The results obtained were as follows:
Setting time as measured according to J IS K
6861-1977:
Iron/Iron: 15 seconds 5
Rigid PVC/Riding PVC: 10 seconds
ABS/ABS: 5 seconds
This monomer was anion-polymerized with’ N,N-
dimethyl-p-toluidine to obtain a polymer. The polymer
was transparent and had a flexible nature. Its glass tran-
sition temperature (Tg) was —5°.C.
EXAMPLE 2
Under reflux, 85 parts of cyanoacetic acid, 144 parts
of diethylene glycol monomethyl ether, 1 part of sulfu-
ric acid and 100 parts of toluene were subjected to
esterification while removing the water formed. Then,
10
15
the unreacted acid was neutralized and the mixture was ‘
distilled to obtain 160 parts of 2-(2’-methoxy)-ethox-
yethyl cyanoacetate. The characteristic properties
thereof were as follows: bp=120°—l22° C./3 mmHg,
d42°=1.132, nD20= 1.4426. , V .
To condensation were subjected 154 parts of 2-(2'-
methoxy)-ethoxyethyl cyanoacetate, 24 parts of para-
formaldehyde, 80 parts of toluene and 0.2 part of piperi-
dine under reflux while azeotropically removing the
resulting water. -After washing the condensation mix-
ture with water, the oily phase was mixed with 0.5 part
of P205 and 0.5 part of hydroquinone and depolymer-.
ized to obtain 50 parts of a fraction having a boiling
point of 100°—l48° C./5 mmHg. By distilling it again,
2-(2’-methoxy)-ethoxyethyl-2"-cyanoacrylate having a
boiling point of l00°—1 12° C./ 3 mmHg was obtained. It
was a liquid having a viscosity of 20-30 cps. After add-
ing 21 ppm of S02 thereto, the performances of the
product as adhesive were investigated. The setting time
A was 10 seconds on rigid polyvinyl chloride and 15 sec-
onds on iron.
.20
25
30
35
'40
EXAMPLE 3
To esterification were subjected 85 parts’ of cyano-
acetic acid, 194 parts of diethylene glycol mono-n-butyl
ether, 100 parts of toluene and 2 parts of p-toluenesul-
fonic acid under reflux while azeotropically removing
the waterformed, to obtain 195 parts of 2-(2'-n-butylox-
y)-ethoxyethyl cyanoacetate. The characteristic prop-
erties thereof were as follows: bp=131°—133° C./2
mmHg; d42°= 1.053, nD2°= 1.4442.
Then, 189 parts of 2-(2'-n-butyloxy)-ethoxyethyl cya-
noacetate, 24 parts of paraformaldehyde, 80 parts of
toluene and 0.2 parts of piperidine were subjected to
reaction under reflux while removing the water formed
for 7 hours. After washing the condensation reaction
mixture with 5% aqueous solution of p-toluenesulfonic
acid, the oily phase was separated, mixed with 0.5 part
of P205 and 0.5 part of hydroquinone, and depolymer-
ized under vacuum at l50°—200° C. to.obtain 88 parts of
a fraction having a boiling point of 130°—152° C./3
mmHg. By distilling the fraction again, 2-(2'-n-butylox-
y)-ethoxyethyl-2"-cyanoacrylate having a boiling point
of 120°—l24° C./3 mmHg was obtained. It was a light
yellow liquid having a viscosity of 20-30 cps. After
adding 53 ppm of S02 thereto, the performances of the
product as adhesive were investigated. The ‘setting time
was 45 seconds on rigid polyvinyl .chloride and 60 sec-
onds on iron. , 5 . v -
45
50
55
60
65
8
EXAMPLE 4
To reaction were subjected 85 parts of cyanoacetic
acid, 228 parts of diethylene glycol mono-n-hexyl ether,
1 part of p-toluenesulfonic acid and 150 parts of benzene
under, reflux while azeotropically removing the water
formed. Then, the reaction mixture was neutralized and
distilled to obtain 220 parts of 2-(2’-n-hexyloxy)-ethox-
yethyl cyanoacetate. The characteristic properties
thereof were as follows: bp=l52°—145° C./2 mmHg,
d420= 1.022, IIDZO 1.4465. _ ‘
Then, 212 parts of 2-(2’-n-hexyloxy)-ethoxyethyl cya-
noacetate, 24 parts of paraformaldehyde, 80 parts of
_toluene and 0.2 part of piperidine were subjected to
reaction under reflux while removing the resulting con-
densation water azeotropically. Then, the reaction
product was depolymerized under vacuum at 150°—200°
,C. in the presence of 0.5 part of P205 and 0.5 part of
hydroquinone to obtain 40 parts of a fraction having a
boiling point of l43°—160° C./3 mmHg. By distilling the
fraction again, 2-(2’-n-hexyloxy)-ethoxyethyl-2"-
cyanoacrylate having a boiling point of 130°—135° C./3
mmHg was obtained.
After adding thereto 50 ppm of sulfurous acid gas, the
performances of the product as adhesive were investi-
gated. On rigid polyvinyl chloride, the setting time was
30 seconds and the tensile shear strength of bond was 75
kgf/cmz.
EXAMPLE 5
To esterification were subjected 85 parts of cyano-
acetic acid, 178 parts of dipropylene glycol mono-
methyl ether, 1 part of sulfuric acid and 100 parts of
toluene under reflux while azeotropically removing the
water formed. Then, the reaction mixture was distilled
to obtain 185 parts 2-(2'-methoxy)-propyloxypropyl
cyanoacetate. The characteristic properties of the cya-
noacetate were as follows: bp=115”—118° ’C./2.5
mmHg, d42°= 1.060, 11020: 1.4368.
Then, 177 parts of 2-(2’-methoxy)-propyloxypropyl
cyanoacetate, 24 parts of paraformaldehyde, 80 parts of
toluene and 0.2 part of piperidine were subjected to
reaction under reflux while azeotropically removing the
resulting water. Then, 0.5 part of ‘P205 and 0.5 part of
hydroquinone were added to the reaction product thus
obtained, and the reaction product was depolymerized
in vacuum at 150°—200° C. to obtain 100 parts of a frac-
tion having a boiling point of 110°—130° C./ 3 mmHg. By
distilling the fraction again, 2-(2’-methoxy)-propyloxy-
propyl-2"-cyanoacrylate having a boiling point of
l03°—105° C./3 mmHg was obtained. .
It was a colorless liquid. After adding thereto 34 pp
of sulfurous acid gas, the performances of the product
as adhesive were investigated. The setting‘ time was 30
seconds on rigid polyvinyl chloride and 45 seconds on
iron.
EXAMPLE 6
To a 2-cyanoacrylate monomer as shown in Table 1
was added 2% of N,N-dimethylformamide to prepare a
uniform solution. The monomer was anion-polymerized
and cured at 40°—60° C. for 12 hours or more to obtain
a .- cured product having a molecular weight of
100,000-300,000 or so as measured by a high speed
liquid chromatography (HLC) in tetrahydrofuran.
Other properties of the cured products are shown in
Table 1.
4,364,876
9
TABLE 1 . :
(EN . V . -
CHg=C-C—'0—R‘-Oz-R2-0-4-V-_l‘{~‘i _‘* ‘, A ,
H =' ' - «' Properties of. I 5
O - H :4 cured productsc .
Appear; V _
R1 R2 ‘ ‘R3 ance ~ Tg
-CH2CH2— -Cl-igCH2— ‘-‘CH3 Tra'ns- ‘ —"
- V ‘' ~ V ’ parent and . ' 10-
- . flexible : .. V
-CH2CH2- -Cl-i2CH;— _ . -C2!-I5 _Trans- ,—5‘? C.
parent and
' flexible‘ '
-CH2CH2— "'CH2CH2— -n-C4H9 Trans- ,_ ‘—20° C.
— ' parent and . < 15
. g , flexible _
-CH2CH2— —CH2CH2- -n-C61-I13 Trans- 4-
V 2* parent and- " v 2-
flexible
CH3 CH3 _-CH3 Trans-M . x—3l)° C. 20
I I . parent and
-CH2CH- -CHzCH— flexible
For comparison, ethyl 2-cyanoacrylate was anion-
polymerized in the same manner as above to obtain a 25
cured product. It was hard and had a T3 of 100° C.
Further, a cured product of n-hexyl 2-cyanoacrylate
was also examined. It was hard and brittle.
EXAMPLE 7 30
To each of the 2-cyanoacrylate monomers shown in
Table 1 was added 0.1% of azobisisobutyronitrile. After
deaeration, the monomer was radical-polymerized at
60° C. for 24 hours to obtain a cured product. All the
cured products obtained were transparent and flexible. 35
_ EXAMPLE 8
In 2-(2’-ethoxy)-ethoxyethyl-2"-cyanoacrylate was
dissolved 0.2% of benzophenone, and the solution was
irradiated with ultraviolet rays from a high pressure~4o
mercury lamp in an intert gas atmosphere, such as nitro-
gen gas. Thus, a transparent cured product rich in flexi-
bility was obtained. - .
Further, 20 g of 2-(2'-ethoxy)-ethoxyethyl-2"-
cyanoacrylate was placed in a polyethylene vessel hav-.._45
ing a capacity of 20 g and irradiated with sunlight rays.
Thus, a transparent and flexible block of 2-(2’-ethoxy)-
ethoxyethyl-2"-cyanoacrylate polymer was obtained.
The properties thereof were the same as the results of
Example 7. 50
EXAMPLE 9
» The 2-(2’-ethoxy)-ethoxyethyl-2"-cyanoacrylate (I)
obtained in Example 2 was mixed with ethyl 2-cyanoa-
crylate (II) in a proportion as shown in Table 2, and 50_ 55
ppm of sulfurous acid gas and 1,000 ppm of hydroqui-
none were added thereto to prepare an adhesive. The
bonding performances of the adhesives were measured
to obtain the results shown in Table 2.
60
TABLE 2 ‘
Bonding strength (iron/iron}
Mixing ratio Tensile shear Impact peel
(by weight) strength‘ Tensile strength“ strength
(1)/(11) (kgr/cm?) (kgr/c-ml) (kgf/cm/cmz)
100/0‘ 50 40 11
70/30 120 200 12
50/50 150 260 12
30/70 _ 140 250 9
' tained were a's’sho'wn in Table 3. '
10
TABLE 2-continued
Bonding strength (iron/iron}
Mixing ratio Tensile shear . . . Impact peel
(by weight) strength‘ Tensile stren th“ strength
(I)/(ll) (kgf/cmz) (kgf/cm ) (kgf/cm/cmz)
0/ I00 l50 3l0 7
:= (Control) ‘ - v . '
xNote': ’
‘Measured according to MS K 6tl6l-l977:_- ‘
"Measured according to_.llS K_ 6855 '
V . EXAMPLE 10 -
Neoprene rubberwas selected as a flexible material.
Twoepieces of neoprene rubber we're bonded to each
other with a 2—cyanoac‘rylate_' adhesive as ‘shown in
Table 3 and the tensileshear strength of bond was mea-
sured according to JIS Kg’ 6861-19077. Theresults ob-
. Test piece’: neoprene rubber: 3X25>< 100 mm "
Area of bonded surface: 3.125 em2 ’ “
Bonding conditions: 23:1” C., 60i2% RH, aging
for 24 hours.
TABLE 3
Adhesive
$N Tensile
CH2=C-C-O—R‘—0-R2-0-R3 Shear
|| » . strength of State of
0 bond bonded
‘ R1 R2 R3 (kgf/cmz) part
-CH2CH2— -CHzCH2— —CH3 4‘ Rich in
. flexibility
—CH2CH2- -CHzCH2- -C2H5 4‘ Rich in
flexibility
""CHzCH2— —CH2CH2'— -n-C4H9 4‘ ' Rich in
flexibility
CH CH
1 3 i 3 Rich in
—CHzCH— —CH2CH— —CH3 4‘ flexibility
CN
CH2=C—C0OC2H5 (Control) 4‘ Hard
. fl“
CH2=C—CO0-n-C4H9 (Control) 4' Hard
Note:
‘A material failure occurred.
EXAMPLE 1 l
2-(2’-Ethoxy)-ethoxybutyl cyanoacetate was synthe-
sized in the same manner as in Example 1 by the esterif1-
cation between cyanoacetic acid and 2-(2’-ethoxy)-
ethoxybutanol. It had the following characteristic prop-
erties: bp=130°-135° C./2.5 mmHg, d,.2°= 1.05.
Then, 189 parts of 2-(2’-ethyoxy)-ethoxybutyl cyano-
acetate, 24 parts of paraformaldehyde, 80 parts of tolu-
ene and 0.2 parts of piperidine were condensed in the
same manner as in Example 1, and subsequently, the
reaction product was depolymerized to obtain 70 parts
of a fraction having a boiling point of l35°—150° C./ 3
mmHg. By distilling the fraction again, 2-(2’-ethoxy)-
ethoxybutyl-2”-cyanoacrylate having a boiling point-of
122°-125-° C./3 mmHg was obtained.
An adhesive obtained by adding 50 ppm of S02
thereto had a setting time of 45 seconds on rigid polyvi-
nyl chloride and gave a flexible cured product.
What is claimed is:
1. A 2-cyanoaicrylate represented by the formula:
ll
(|ZN
cH2=c-fi—o—n'—o—R2-so-"R3
0
(1)
wherein R‘ is a 1,2-alkylene group having 2-4 carbon
atoms, R2 is an alkylene group having 21-4‘c2i1‘bon atoms
and R3 is an alkyl group ha’ving‘1='-6' 'carbon_atoms; ,
2. A 2-cyanoacrylate according" to claim I selected
from the group consisting of 2-(2’-methoxy)-ethoxyeth-
yl-2"-cyanoacrylate; 2 ' 2-(2’-ethoxy)—ethoxyethyl-2"-
cyanoacrylate, 1 2-(2’-propyloxy)-ethoxyethyl-2”-
cyanoacrylate; 2-(2'-Butyloxyyéthoxyethy1-2”gcyanoa-
crylate, 2-(2'-penityloxy)-eihoxyethyl-2”-cyanoacrylaie,
2-(2’-hexyloxy)-ethoxyethyl-2"-cyginogcgylate, . 2-(2’-
methoxy)-propyloxypropyb2"-cyanoacrxlgte, 2~(2'-
ethoxy)-propyloxypropyls2"~cyanoacrylate, ' . 2-(_2'.
propyloxy)-propyloxypropyl-2"-cyanoacrylate, 2-(2'-
butyloxy)-propyloxypropyl:2"¢cyanoac;ylatei ‘2-(2’-
I0
15
20
25
4,364,876
12
pentyloxy)-propyloxypropyl-2"-cyanoacrylate, 2-(2'-
hexyloxy)-propyloxypropyl-2"Lcyanoacrylate, 2-(2'-
methoxy)-butyloxybutyl-2"-cyanoacrylate, 2-(2'-ethox-
y)-butyloxybutyl-2"-cyanoacrylate, 2-(2’-butyloxy)-
butyloxybutyl-2"-cyanoacrylate, 2—(3'-methoxy)-
propyloxyethyh2”—cyanoaci'ylate, 2-(3’-n1ethoxy)-
butyioxyethyl-2”~cyanoacrylate, 2-(3'-methoxy)-
propyloxypropyl-2Wcyanoacrylatc, 2-(3’-m_ethoxy)-
butyloxypropyl-2"-cyanoacrylate, 2-(2'-methoxy)-
elhoxypropyl-'2"-cyanoacrylate and 2-(2'-xnethoxy)-
ethoxybutyl-2_"-cyanoacrylate. '
3. A 2-cyanoacrylate according to claim 1 selected
from the group consisting of 2-(2’-ethoxy)-ethoxyethyb
2”-cyanoacrylate, < 2-(2'-methoxy)-ethoxyethyl-2"-
cyanoacrylate, 2-(2’-n-butyloxy)-ethoxyethyl—2”-
cyanoacrylate, 2-(2’-n-hexyloxy)-ethokyethyl-2"-
cyanoacrylate and 2-(2’-methoxy)-propyloxypropyb2"-
cyanoacrylate.
O I O I ‘ O
30»
35"
45 "
55‘
i65