Adhesive-Containing Wound Closure Device and Method
Adhesive-Containing Wound Closure Device and Method
US20050182443
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A tissue bonding article includes a flexible material, an adhesive substance applied over at least a portion of a bottom side of the flexible material, and a polymerizable adhesive composition permeated throughout at least a portion of the flexible material.
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(19) United States
US 20050182443A1
(12) Patent Application Publication (10) Pub. No.: US 2005/0182443 A1
J onn et al.
(43) Pub. Date: Aug. 18, 2005
(54) ADHESIVE-CONTAINING WOUND
CLOSURE DEVICE AND METHOD
(75) Inventors: Jerry Jonn, Raleigh, NC (US); Glenn
Hoskin, Apex, NC (US); Julian
Quintero, Raleigh, NC (US)
Correspondence Address:
HUTCHISON & MASON PLLC
PO BOX 31686
RALEIGH, NC 27612 (US)
(73) Assignee: CLOSURE MEDICAL CORPORA-
TION, Raleigh, NC (US)
(21) Appl. No.:
10/779,721
(22) Filed: Feb. 18, 2004
Publication Classification
(51) Int. Cl.7 ................................................... .. A61B 17/08
(52) U.S. Cl. .... .. 606/213
(57) ABSTRACT
A tissue bonding article includes a flexible material, an
adhesive substance applied over at least a portion of a
bottom side of the flexible material, and a polymerizable
adhesive composition permeated throughout at least a por-
tion of the flexible material.
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ADHESIVE-CONTAINING WOUND CLOSURE
DEVICE AND METHOD
BACKGROUND OF THE INVENTION
[0001] 1. Field of Invention
[0002] The present invention relates to medical and sur-
gical wound closure and management, and methods for
making and using such devices. In particular, the present
invention relates to medical and surgical wound closure and
management, and related methods, where the device incor-
porates a polymerizable adhesive material. The materials
and methods of the present invention provide an improve-
ment over, and a substitute for, conventional bandages,
sutures and staples, and provide improved methods for both
approximating and covering wounds, thus providing
improved wound management.
[0003] 2. Description of Related Art
[0004] There are currently in primary use at least four
basic ways for closing wounds resulting from surgical
incisions or accidental lacerations. These are sutures, surgi-
cal staples, surgical skin tapes, and adhesive compositions.
Sutures are generally recognized as providing adequate
wound support for the duration of wound healing. However,
suturing involves additional trauma to the wound, as the
needle and suture material must be passed through the tissue
at the margins of the wound. In addition, suturing can cause
cosmetically unattractive wound closure marks, can be time
consuming, and, depending on techniques and types of
sutures used, may require removal. Such removal entails
further medical attention and can involve additional pain and
trauma to the patient particularly if the sutures become
embedded in the wound.
[0005] Surgical staples have disadvantages similar to
sutures in terms of cosmetic result. Further, removal of the
staples can be painful and, depending on location and patient
pain threshold, may require topical anesthetics.
[0006] Skin closure strips, such as conventional adhesive
bandages, are utilized for closure of relatively superficial
skin wounds. However, the contact adhesives that are used
with such strips typically retain holding power for no more
than a day or two and can lose holding power quickly in the
presence of moisture, for example, perspiration.
[0007] Direct application of adhesives has also been pro-
posed and used for wound closure purposes, especially
involving cyanoacrylate adhesives. Such materials are
achieving more widespread use for wound closure.
[0008] For example, monomer and polymer adhesives are
used in both industrial (including household) and medical
applications. Included among these adhesives are the 1,1-
disubstituted ethylene monomers and polymers, such as the
ot-cyanoacrylates. Since the discovery of the adhesive prop-
erties of such monomers and polymers, they have found
wide use due to the speed with which they cure, the strength
of the resulting bond formed, and their relative ease of use.
These characteristics have made ot-cyanoacrylate adhesives
the primary choice for numerous applications such as bond-
ing plastics, rubbers, glass, metals, wood, and, more
recently, biological tissues.
[0009] It is known that monomeric forms of ot-cyanoacry-
lates are extremely reactive, polymerizing rapidly in the
Aug. 18, 2005
presence of even minute amounts of an initiator, including
moisture present in the air or on moist surfaces such as
animal tissue. Monomers of ot-cyanoacrylates are anioni-
cally polymerizable or free radical polymerizable, or poly-
merizable by zwitterions or ion pairs to form polymers.
Once polymerization has been initiated, the cure rate can be
very rapid.
[0010] Medical applications of 1,1-disubstituted ethylene
adhesive compositions include use as an alternate or an
adjunct to surgical sutures and staples in wound closure as
well as for covering and protecting surface wounds such as
lacerations, abrasions, burns, stomatitis, sores, and other
surface wounds. When an adhesive is applied, it is usually
applied in its monomeric form, and the resultant polymer-
ization gives rise to the desired adhesive bond.
[0011] For example, polymerizable 1,1-disubstituted eth-
ylene monomers, and adhesive compositions comprising
such monomers, are disclosed in U.S. Pat. No. 5,328,687 to
Leung et al. Suitable methods for applying such composi-
tions to Substrates, and particularly in medical applications,
are described in, for example, U.S. Pat. Nos. 5,582,834,
5,575,997, and 5,624,669, all to Leung et al.
[0012] Combinations of the above approaches have also
been used in the art. For example, attempts have been made
to combine the use of sutures or stapes and adhesive
compositions. See, for example, U.S. Pat. No. 5,254,132.
Likewise, attempts have been made to combine the use of
conventional bandages or tapes and adhesive compositions.
See, for example, U.S. Pat. Nos. 5,259,835 and 5,445,597.
However, these approaches have typically met the same
issues as described above for the individual approaches,
namely difficulties arising from the use of the sutures,
staples and/or bandages or tapes.
[0013] Accordingly, a need continues to exist for
improved materials and methods for wound approximation.
A need also continues to exist for improved materials and
methods that have a wider range of applications, from
external to internal use, and from essentially non-biodegrad-
able (where the materials are removed from the application
site) to biodegradable (where the materials are not directly
removed from the application site, but instead degrade over
time).
SUMMARY OF THE INVENTION
[0014] The present invention addresses the above needs in
the art, and others, by providing improved materials and
methods for wound approximation.
[0015] In embodiments, the materials and methods of the
present invention provide significant advantages over the
current materials and methods for wound closure. The
materials and methods of the present invention can fully
replace the use of bandages, sutures, and/or staples on a
variety of wounds and tissue surfaces, thereby providing not
only improved wound approximation, but also improved
wound closure. These advantages include, among others,
improved wound closure, provision of an improved durable
microbial barrier, reduced procedure time, improved cos-
mesis, less pain (during staple/suture removal) resulting in
increased patient satisfaction, and improved financial/eco-
nomic outcomes by eliminating follow-up visits for staple/
suture removal.
US 2005/0182443 A1
[0016] In an embodiment, the present invention provides
a tissue bonding article, comprising:
[0017]
[0018] an adhesive substance applied over at least a
portion of a bottom side of said flexible or compliant
material; and
[0019] a polymerizable adhesive composition perme-
ated throughout said flexible or compliant material.
a flexible or compliant material;
[0020] In a modification of the above embodiment, the
tissue bonding article can further include a polymerization
initiator or rate modifier, a bioactive material, or combina-
tions thereof. Such additive can be included, for example, as
part of the flexible or compliant material, or mixed with the
polymerizable adhesive composition.
[0021] In another embodiment, the present invention pro-
vides a method of bonding tissue, comprising:
[0022] placing a flexible or compliant substrate over
a section of tissue;
[0023] applying a polymerizable adhesive composi-
tion over and substantially covering the flexible or
compliant substrate; and
[0024] allowing the polymerizable adhesive compo-
sition to permeate into and under the flexible or
compliant substrate and polymerize to form a com-
posite structure bonded to said tissue.
[0025] As with the tissue bonding article described above,
the method of bonding tissue according to the present
invention can also incorporate a polymerization initiator or
rate modifier, a bioactive material, or combinations thereof.
Such additive can be included, for example, as part of the
flexible or compliant material, or mixed with the polymer-
izable adhesive composition.
[0026] In other embodiments of the present invention, the
flexible substrate can include one or more adhesive strips,
which carry the adhesive substance and thereby adhere the
flexible substrate to the desired application site.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] These and other advantages and features of this
invention will be apparent from the following, especially
when considered with the accompanying drawings, in
which:
[0028] FIG. 1 is a schematic view of a first embodiment
of the present invention.
[0029] FIGS. 2a and 2b are cross-sectional views of the
embodiment of FIG. 1.
[0030] FIG. 3 is a schematic view of another embodiment
of the present invention.
[0031] FIG. 4 is a schematic view of another embodiment
of the present invention.
[0032] FIG. 5 is a schematic view of another embodiment
of the present invention.
[0033] FIGS. 6a-6e illustrate a method of using a com-
posite structure according to an embodiment of the present
invention.
Aug. 18, 2005
[0034] FIG. 7a is a perspective view of another embodi-
ment of the present invention.
[0035] FIG. 7b is a perspective view of a different
embodiment of the present invention shown in FIG. 7a.
[0036] FIG. 7c is a perspective view of a further embodi-
ment of the present invention shown in FIG. 7b.
DETAILED DESCRIPTION OF PREFERRED
EMBODIMENTS
[0037] An embodiment of the present invention is shown
schematically in FIG. 1. In FIG. 1, a flexible substrate 1 is
shown as including a flexible material 10 coated on several
portions with an adhesive substance 2. FIGS. 2a and 2b are
cross-sectional views of the flexible substrate 1 of FIG. 1,
taken along lines 2a-2a and 2b-2b, respectively. FIGS. 1 and
2a-2b show that, in embodiments, the adhesive substance
does not cover an entire portion of the flexible substrate, but
only portions thereof.
[0038] In the embodiment of FIG. 1, the flexible or
compliant material 10 can be formed of any suitable flexible
or compliant material, providing that the aims of the present
invention are obtained. Preferably, the flexible or compliant
material 10 is a material that is flexible, porous, and non-
toxic. As used herein, the term “flexible” is used to refer to
the flexible or compliant material 10. However, unless stated
differently in context, the term “flexible” is meant to cover
a range of materials, which exhibit one or more properties
such as being flexible, compliant, elastic, or memory reten-
tive. For example, “flexible” is also meant to refer to
materials that exhibits elastic or memory properties, i.e., the
ability for the material to return to its original shape when
stresses applied thereto are reduced or eliminated.
[0039] The flexible material is preferably flexible or com-
pliant, to allow the flexible substrate to be placed on the
desired surface (such as skin, organ, tissue, or the like) in a
manner that allows the flexible substrate to conform to the
topology of the desired surface. Likewise, the flexible mate-
rial is preferably porous, to allow the subsequently applied
polymerizable adhesive material to pass through or permeate
through the flexible material and to polymerize as a layer
beneath the flexible material, while adhering the flexible
material to the desired substrate. Such porosity will also
preferably allow air and water to pass through the flexible
material. Depending upon the degree of porosity (and/or the
size of the openings in the mesh), such porosity of the
flexible material or ability of air and water to permeate
through the flexible material may be tailored to either remain
after the final composite material is formed, or to be absent
therefrom. The flexible material is also preferably non-toxic,
as it is intended to be used as a wound covering, such as on
biological tissues. As such, the flexible material should be
biologically compatible with the desired substrate (such as
tissue, skin, organ, or the like), and is preferably a material
that is governmentally approved or generally regarded as
safe for the desired purpose.
[0040] In other embodiments, the flexible material may be
selected to be elastic or have some memory effect. In such
embodiments, the elastic properties of the flexible material
may desirably provide a degree of pressure or stress at the
application site, for example, to maintain wound edge
approximation. Likewise, in embodiments where such addi-
US 2005/0182443 A1
tional degree of pressure or stress at the application site is
not desired, the flexible material may be selected to have less
or no elasticity.
[0041] In embodiments of the present invention, the flex-
ible material can be either biodegradable, or not biodegrad-
able. By “biodegradable” in this invention is meant that the
flexible substrate biodegrades over time in vivo, such that it
does not require physical removal of the composite structure
after a set period of time. Thus, for example, a biodegradable
flexible material is one that, in the in vivo environment, will
biodegrade over a period of from about one week to about
five years. A non biodegradable material is one that does not
biodegrade in an in vivo environment within about five
years. Such a non biodegradable material thus would require
physical removal of the composite structure at a desired
time, rather than slowly deteriorating over time. Likewise, in
some embodiments, it is preferred that the combination of
materials forming the composite structure (i.e., the flexible
material and the polymerizable adhesive composition)
together be biodegradable, while in other embodiments, it is
preferred that the combination of materials forming the
composite structure (i.e., the flexible material and the poly-
merizable adhesive composition) together be not biodegrad-
able. Biodegradable and non-biodegradable polymerizable
adhesive compositions are known in the art and are
described below. Alternatively, combination of two or more
biodegradable and/or non-biodegradable materials can be
used, to provide tailored results in terms of properties such
as biodegradation and the like.
[0042] For biodegradable materials, a range of materials
can be selected as the flexible material, preferably to provide
a desired target biodegradation time. Thus, for example,
suitable materials can be selected to provide either a short
biodegradation period (such as between about one week and
about two months) or a longer biodegradation period (such
as between about two months and about five years). Suitable
selection of the flexible material will thus allow tailoring of
the flexible substrate to the particular application. For
example, in embodiments where the flexible substrate is
used to form a composite structure on the surface of a
patient’s skin (such as in the conventional context of a
bandage), it is desirable that the flexible substrate is not
biodegradable. Rather, after a set period of time, the com-
posite structure is physically removed, either to permit
completion of healing or to reapply a new composite struc-
ture. In other embodiments, however, it may be desirable
that the composite structure biodegrade over a set period of
time, for example when the composite structure is used
internally where subsequent removal would otherwise
require further trauma to the tissue.
[0043] In embodiments, it is preferred that the flexible
material is a mesh material. Suitable mesh materials can be
formed of either synthetic or natural materials. Such mesh
material can be formed of either woven or non-woven
fabrics or materials. The flexible material may be, for
example, any suitable polymeric film, plastic foam (includ-
ing open celled foam), a woven fabric, knitted fabric, a
non-woven fabric, mixture thereof, or the like. In particular,
suitable flexible materials may thus be prepared, for
example, from nylon, a polyolefin film, such as polyethyl-
ene, polypropylene, ethylene propylene copolymers, and
ethylene butylene copolymers, polyurethanes, polyurethane
foams, polystyrenes, plasticized polyvinylchlorides, polyes-
Aug. 18, 2005
ters, polyamides, and cotton. Suitable specific examples
include, for example, nylon, polyethylene, polypropylene,
ethylene propylene copolymers, ethylene butylene copoly-
mers, polyurethane, polystyrene, plasticized polyvinylchlo-
ride, polyester, polyamide, cotton, polytetrafluoroethylene
(PTFE), biovascular material, collagen, Gore-Tex®,
DacronTM, etc.
[0044] In some embodiments, it is preferred that the mesh
material not be formed of elastin, or elastin-based materials.
Although elastin may be suitable for some uses, synthetic
materials are preferred in embodiments in view of their
availability, ease of manufacture, physical properties such as
strength and durability, and biological compatibility. Thus,
in such embodiments, it is preferred that the mesh material
is substantially or completely free of elastin or elastin-based
materials. Further, in such embodiments, it is preferred that
the entire flexible substrate (i.e., the combination of the
flexible material and the adhesive substance) is substantially
or completely free of elastin or elastin-based materials.
[0045] In other embodiments, it is preferred that the flex-
ible material be formed of a synthetic, semi-synthetic, or
natural organic material. Thus, for example, it is preferred
that the flexible material be formed of a synthetic or natural
polymer material, but not from a material such as metal
(such as silver, steel or the like) or glass or ceramic.
[0046] The flexible material is preferably flexible, as
described above, yet resistant to tearing. In one embodiment,
the thickness of the flexible material of the present invention
is from about 0.1 mil to about 50 mils. In another embodi-
ment, the thickness of the flexible material is from about 0.5
mil to about 20, preferably from about 0.7 mil to about 10
mils, or from about 1 mil to about 5 mils.
[0047] The flexible material may be opaque or translucent.
In some embodiments of the present invention, the flexible
material is provided to have a skin color, such that the
flexible material masks the appearance of the underlying
surface (such as a wound). However, in other embodiments,
the flexible material can be provided with “designer” colors
and/or patterns, or even cartoon character designs. In other
embodiments, the flexible material may be clear, thus not
masking the underlying surface.
[0048] As shown in FIGS. 1-3, the flexible substrate 1
includes an adhesive substance 20 applied to portions of the
flexible material 10. Preferably, as shown in FIG. 1, the
adhesive substance 20 is applied to the flexible material 10
on opposite ends of the flexible material 10. In this manner,
the flexible substrate 1 can be applied over a wound or other
desired substrate such that the portion of the flexible mate-
rial not coated with the adhesive substance straddles the
wound. (This use of the composite structure will be
described in more detail below.) Accordingly, the adhesive
substance is applied to the same side of the flexible material,
and the exposed adhesive substance can be covered by a
suitable release layer or liner (not shown) to preserve the
adhesiveness of the flexible substrate until time of use.
[0049] Although not limited to any particular orientation,
the adhesive substance can be applied either on a short or a
long edge of the flexible material 10. Thus, for example,
FIG. 1 shows the adhesive substance 20 applied on opposite
short (substantially parallel) ends of a rectangular flexible
material 10. This embodiment roughly corresponds to a
US 2005/0182443 A1
conventional bandage, where the adhesive portions are
applied on opposite sides of a wound and the central
(uncoated) portion of the flexible material covers the wound.
Alternatively, FIG. 3 shows an embodiment where the
adhesive substance 20 is applied on opposite long (substan-
tially parallel) ends of a rectangular flexible material 10.
This embodiment roughly corresponds to a tape design,
where the edges of the tape are applied on opposite sides of
a lengthwise wound and the central (uncoated) portion of the
flexible material covers the lengthwise wound. Of course,
the invention is not limited to such embodiments, and other
orientations of the invention will be readily apparent to those
skilled in the art based on the present disclosure. For
example, FIG. 4 shows an embodiment where the adhesive
substance 20 is applied on all four ends or edges of a square
flexible material 10, and FIG. 5 shows an embodiment
where the flexible substrate is in a form of a roll of material
5, and the adhesive substance 20 is applied on the long
lengthwise edges of the flexible material 10.
[0050] Preferably, the adhesive substance is thus applied
to the flexible material so as to form distinct first, second and
third regions across a width or length dimension of the
flexible material. In the first region, the flexible substrate is
not covered with the adhesive substance. This region is
intended to be placed over an underlying wound or tissue
trauma, such that the wound is not contacted (or is substan-
tially not contacted) by the adhesive substance. The second
and third regions, which adjoin the first region on opposing
edges thereof, are the regions where the adhesive substance
is applied. These second and third regions are intended to be
placed on opposite sides of an underlying wound or tissue
trauma, to temporarily secure the flexible substrate to the
desired application site, such that the wound per se is not
contacted (or is substantially not contacted) by the adhesive
substance.
[0051] Although not specifically shown in the figures, a
suitable backing or release material may also be used to
cover the adhesive substances applied to the bottom side of
the flexible material. Such backing materials are well known
in the art for covering pressure sensitive adhesives and can
include, for example, paper, plastic, or the like.
[0052] When forming rectangular flexible substrates for
use in the present invention, any suitable dimensions of the
material can be provided. For example, in the conventional
bandage configuration, where the adhesive substance is
provided on the short parallel ends of the flexible material,
the flexible material can range in width from about 1/: inch
to about 2 or 3 inches or more, although preferred widths in
embodiments may be from about 1/2 to about 1 or 11/2 inches,
and can range in length from about 1/2 inch to about 4 or
5 inches or more, although preferred lengths in embodi-
ments may be from about 1 to about 2 or 3 inches. Likewise,
in the configuration of being a lengthwise bandage or rolled
tape, where the adhesive substance is provided on the long
parallel ends of the flexible material, the flexible material
can range in width from about 1/2 inch to about 4 or 5 inches
or more, although preferred widths in embodiments may be
from about 1 to about 2 or 3 inches, and can range in length
from about 1 inch to about 6 or 8 inches or more, although
preferred lengths in embodiments may be from about 2 to
about 4 or 5 inches. However, a particular advantage of this
embodiment is that the flexible substrate may be used to
form a composite structure over a longer wound, such as a
Aug. 18, 2005
long laceration on incision. As such, embodiments of the
present invention can provide a flexible substrate having
length exceeding 8 or even 12 inches, such as ranging in
lengths up to 18 inches, 24 inches, 30 inches, or more. When
provided in the configuration of a roll, the flexible substrate
can have virtually any practical length, such as 5, 6, 8, 10,
or 12 feet or more, which can be cut to desired length at the
time of use. Of course, it will be apparent that the materials
of the present invention are not limited to ant particular
dimensions, and that the dimensions (length, width, thick-
ness, etc.) of the flexible substrate can be varied and tailored,
as desired.
[0053] As such, various sized flexible materials can be
prepared and packaged for use. For example, shorter length
materials (for example, 15-inch) can be prepared and pack-
aged for use in “short laceration” applications, while longer
length materials (for example, 30-inch) can be prepared and
packaged for use in “long laceration” applications. In other
embodiments, a variety of length materials can be provided,
with the intention that the materials are single use materials,
where any leftover length of the flexible material is dis-
carded. Such single-use embodiments are particularly desir-
able where the flexible material is sterilized, and sterility is
desired to be maintained until the time of use. In other
embodiments, such as where sterility is not a requirement, a
longer length of flexible material can be provided where any
unused portion can be saved for later use.
[0054] Still other configurations for the flexible substrate
1 will be apparent to those skilled in the art. For example,
although described above as being in rectangular or square
configurations, the flexible substrate can take any number of
other shapes, which can be designed for particular applica-
tions. For example, circular or round flexible materials can
be used, such as to cover blister bases, sores, or the like;
arc-shaped (curved rectangular shaped) flexible materials
can be used, such as to cover curved lacerations or incisions;
and the like. Other shapes, such as oval, triangular, polygo-
nal, semi-circular, and the like, can also be used, in embodi-
ments.
[0055] Although shown in the figures as dotted areas, the
adhesive substance, preferably with a release layer or back-
ing when the material is not to be immediately used, may be
applied to the desired portions of the flexible material in
either a continuous or discontinuous manner. Thus, for
example, the adhesive substance can be applied as a solid
layer over the desired area, or in a set or random pattern.
Preferably, the adhesive substance is applied to form a
pattern on the flexible material. The adhesive may be applied
in any number of patterns, including, for example, in a sine
wave using either a smooth pattern (rounded waves) or a
sharp pattern (triangle shaped waves) closely packed
together. In a preferred embodiment, the adhesive forms a
continuous network so that the adhesive-free areas are not
interconnected. The adhesive substance is typically present
in coat weight from about 10 to about 200, or from about 20
to 150 grams per square meter (gsm). Of course, other coat
weights of the adhesive substance can be used, as desired.
[0056] The adhesive substance used in the flexible sub-
strate of the present invention may, for example, be any
suitable adhesive substance. Preferably, the adhesive sub-
stance is a medical grade adhesive, such as acrylic based
pressure sensitive adhesives (PSAs), rubber based pressure
US 2005/0182443 A1
sensitive adhesives, silicone pressure sensitive adhesives,
mixtures thereof, or the like. In embodiments, it is preferred
that the adhesive substance be different from the polymer-
izable adhesive composition. Thus, for example, it is pre-
ferred that while the polymerizable adhesive composition
can be, for example, a polymerizable monomeric adhesive
composition, the adhesive substances is an adhesive material
that is not a polymerizable adhesive composition, such as a
pressure sensitive adhesive.
[0057] Suitable rubber based PSAs include, but are not
limited to, those taught in U.S. Pat. No. 5,705,551 and in
U.S. Pat. No. 4,080,348, the disclosures of which are hereby
incorporated by reference. Examples of polymeric rubber
bases include one or more of styrene-isoprene-styrene poly-
mers, styrene-olefin-styrene polymers including styrene-
ethylene/propylene-styrene polymers, polyisobutylene, sty-
rene-butadiene-styrene polymers, polyisoprene,
polybutadiene, natural rubber, silicone rubber, acrylonitrile
rubber, nitrile rubber, polyurethane rubber, polyisobutylene
rubber, butyl rubber, halobutyl rubber including bromobutyl
rubber, butadiene-acrylonitrile rubber, polychloroprene, and
styrene-butadiene rubber.
[0058] A particularly useful rubber based adhesive is that
which has a thermoplastic elastomeric component and a
resin component. The thermoplastic elastomeric component
contains about 55-85 parts of a simple A-B block copolymer
wherein the A-blocks are derived from styrene homologs
and the B-blocks are derived from isoprene, and about 15-45
parts of a linear or radical A-B-A block copolymer wherein
the A-blocks are derived from styrene or styrene homologs
and the B-blocks are derived from conjugated dienes or
lower alkenes, the A-blocks in the A-B block copolymer
constituting about 10-18 percent by weight of the A-B
copolymer and the total A-B and A-B-A copolymers con-
taining about 20 percent or less styrene. The resin compo-
nent consists of essentially of tackifier resins for the elas-
tomeric component. In general any compatible conventional
tackifier resin or mixture of such resins may be used. These
include hydrocarbon resins, rosin and rosin derivatives,
polyterpenes and other tackifiers. The adhesive composition
contains about 20-300 parts of the resin component per one
hundred parts by weight of the thermoplastic elastomeric
component. One such rubber based adhesive is commer-
cially available from Ato Findley under the trade name
HM3210.
[0059] Useful acrylic based PSAs include, but are not
limited to, those taught in U.S. Pat. No. 5,947,917 and U.S.
Pat. No. 5,164,444 (acrylic emulsion), U.S. Pat. No. 5,623,
011 (tackified acrylic emulsion). It can also be radiation
curable mixture of monomers with initiators and other
ingredients such as those taught in U.S. Pat. No. 5,232,958
(UV cured acrylic) and U.S. Pat. No. 5,232,958 (EB cured).
The disclosures of these patents are hereby incorporated by
reference.
[0060] It is contemplated that any acrylic based polymer
capable of forming an adhesive layer with sufficient tack to
adhere to the flexible material, the release liner or to a
substrate, and with acceptable adhesion to skin, may func-
tion in the present invention. In certain embodiments, the
acrylic polymers for the pressure-sensitive adhesive layers
include those formed from polymerization of at least one
alkyl acrylate monomer or methacrylate, an unsaturated
Aug. 18, 2005
carboxylic acid and optionally a vinyl lactam. Examples of
suitable alkyl acrylate or methacrylate esters include, but are
not limited to, butyl acrylate, ethyl acrylate, 2-ethylhexyl
acrylate, isooctyl acrylate, isononyl acrylate, isodecyl acry-
late, methyl acrylate, methylbutyl acrylate, 4-methyl-2-pen-
tyl acrylate, sec-butyl acrylate, ethyl methacrylate, isodecyl
methacrylate, methyl methacrylate, and the like, and mix-
tures thereof. Examples of suitable ethylenically unsaturated
carboxylic acids include, but are not limited to, acrylic acid,
methacrylic acid, fumaric acid, itaconic acid, and the like,
and mixtures thereof. A preferred ethylenically unsaturated
carboxylic acid monomer is acrylic acid. Examples of suit-
able vinyl lactams include, but are not limited to, N-vinyl
caprolactam, 1-vinyl-2-piperidone, 1-vinyl-5-methyl-2-pyr-
rolidone, vinyl pyrrolidone, and the like, and mixtures
thereof.
[0061] The adhesive substance may also include a tacki-
fier. Tackifiers, are generally hydrocarbon resins, wood
resins, rosins, rosin derivatives, and the like. It is contem-
plated that any tackifier known by those of skill in the art to
be compatible with elastomeric polymer compositions may
be used with the present embodiment of the invention. One
such tackifier, found to be useful is Wingtak 10, a synthetic
polyterpene resin that is liquid at room temperature, and sold
by the Goodyear Tire and Rubber Company of Akron, Ohio.
Wingtak 95 is a synthetic tackifier resin also available from
Goodyear that comprises predominantly a polymer derived
from piperylene and isoprene. Other suitable tackifying
additives may include Escorez 1310, an aliphatic hydrocar-
bon resin, and Escorez 2596, a C5-C9 (aromatic modified
aliphatic) resin, both manufactured by Exxon of Irving, Tex.
Of course, as can be appreciated by those of skill in the art,
a variety of different tackifying additives may be used to
practice the present invention.
[0062] In addition to the tackifiers other additions may be
included in the adhesive substances to impart desired prop-
erties. For example, plasticizers may be included and they
are known to decrease the glass transition temperature of an
adhesive composition containing elastomeric polymers.
Shellflex 371 plasticizer is an example of a useful naph-
thenic processing oil available from Shell Oil Company of
Houston, Tex. Antioxidants also may be included on the
adhesive substance. Also included as suitable are Irgafos 168
antioxidant and Irganox 565 antioxidant available from
Ciba-Geigy, Hawthorne, N.Y. Cutting agents such as waxes
and surfactants also may be included in the adhesive sub-
stance.
[0063] Other optional materials that may be added to the
adhesive substance layer in minor amounts (typically less
than about 25% by weight of the elastomeric phase) include
pH controllers, medicaments, bactericides, growth factors,
wound healing components such as collagen, antioxidants,
deodorants, perfumes, antimicrobials and fungicides.
[0064] Useful silicone pressure sensitive adhesives
include those commercially available from Dow Corning
Corp., Medical Products and those available from General
Electric. Examples of silicone adhesives available from
Dow Corning include those sold under the trademarks
BIO-PSA X7-3027, BIO-PSA X7-4919, BIO-PSA X7-2685,
BIO-PSA X7-3122 and BIO-PSA X7-4502. Additional
examples of silicone pressure sensitive adhesives useful in
the present invention are described in U.S. Pat. Nos. 4,591,
US 2005/0182443 A1
622, 4,584,355, 4,585,836 and 4,655,767, the entire disclo-
sures of which are incorporated herein by reference.
[0065] In another embodiment of the present invention,
the flexible substrate can be coated on one side with an
adhesive substance. In this embodiment, the adhesive sub-
stance can be located on substantially an entire surface of the
flexible substrate, rather than only on opposing edges of the
flexible substrate as described above. When prepared in this
manner, the adhesive substance can be coated to cover the
entire surface in a continuous coating or layer. Alternatively,
or preferably in some embodiments, the coating is discon-
tinuous to provide areas that are not covered by the adhesive
substance, such as by the adhesive substance being provided
in a form of regular or random spots, lines, or the like.
Where the adhesive substance does not cover the entire
surface of the flexible substrate to form a continuous layer,
it is preferred that the adhesive is coated on at least 25% but
no more than 75% of the surface area, and more preferably
between about 40 and about 60% of the surface area.
[0066] In this embodiment, the flexible substrate can be
applied to the desired surface much in the same manner as
a piece of tape, where substantially the entire surface of the
flexible substrate adheres to the desired surface. The poly-
merizable adhesive composition can then be applied to the
exposed surface of the flexible substrate, in the manner as
described above. A benefit of this embodiment is that the
entire applied flexible substrate can be retained on the
desired surface, without trimming off the adhered portions in
the manner described above.
[0067] When the flexible substrate is provided according
to this embodiment, it is preferred that the adhesive sub-
stance applied to the surface of the flexible substrate be a
pressure sensitive adhesive, which preferably exhibits a low
degree of adhesiveness. The adhesive substance to be
applied can be, if desired, the same as the adhesive substance
described above, which is applied to only portions of the
flexible substrate. Or, the adhesive substance used in this
embodiment can be a weaker or different adhesive sub-
stance. That is, the purpose of the adhesive substance is only
to maintain the flexible substrate in position on the desired
surface, and optionally provide a minimal adhesion force to
approximate or appose the wound surfaces, until the poly-
merizable adhesive composition is applied and allowed to
set to fully adhere the flexible substrate to the desired
surface. The adhesive substance is thus weak enough to
allow the applied polymerizable adhesive material to pen-
etrate through the flexible substrate and the applied adhesive
substance, to form a polymerized bond between the flexible
substrate (and applied adhesive substance) and the underly-
ing desired substrate.
[0068] In this embodiment, any suitable adhesive sub-
stance can be used, as desired. Preferably, the adhesive
substance should be non-toxic, and capable and/or approved
for use on biological surfaces. Suitable adhesive substances
thus include, for example, those adhesive substances com-
monly used in production of conventional adhesive ban-
dages. Furthermore, in this embodiment where the adhesive
substances covers substantially an entire face of the flexible
material, and thus remains in the final composite structure,
it is preferred that the polymerizable adhesive composition
(described in more detail below) be able to interact with
and/or solubilize the adhesive substances. That is, it is
Aug. 18, 2005
preferred that the polymerizable adhesive composition be
able to in essence replace the adhesive substance as the
primary means of attaching the composite structure to the
underlying substrate (application site, such as tissue or
wound). This can occur, for example, either by the poly-
merizable adhesive composition solubilizing the adhesive
substance, or by the polymerizable adhesive composition
being able to bond the flexible material to the underlying
substrate through gaps or voids either pre-existing or created
in the adhesive substance layer.
[0069] Preferably, the adhesive substances is the only
attachment means present on the flexible substrate for
attaching the flexible material to the desired application or
treatment site. Thus, for example, the flexible substrate does
not further include other physical attachment means such as
hooks, barbs, pins, projections, or the like, which operate to
physically latch or otherwise attach the flexible substrate to
the desired application or treatment site. Such attachment
means are not desired, for example, because they introduce
additional trauma to the underlying surface. Thus, it is
preferred that the flexible substrate not include features that
penetrate even surface layers of the underlying substrate,
such as dermal layers of the skin.
[0070] In addition to including the flexible material and an
amount of adhesive substance, as described above, the
flexible substrate can, if desired, include one or more
chemical materials located within the flexible material. For
example, one or more chemical substances can be dispersed
in the flexible material, such as being chemically bound,
physically bound, absorbed, or adsorbed to the flexible
material. Thus, for example, the flexible substrate can
include a polymerization initiator or rate modifier, or can
include one or more bioactive materials. As desired, the one
or more chemical substances can be either immobilized on
the flexible material, for example so that it has a desired
effect but is not detached from the flexible material during
use, or it can be attached to the flexible material in a manner
such that it becomes detached during use.
[0071] For example, it may be desirable to immobilize a
polymerization initiator or rate modifier on the flexible
material, so that the initiator or rate modifier provides the
desired initiation or rate modification effect to a subse-
quently applied polymerizable adhesive composition, but
without the initiator or rate modifier becoming detached
from the flexible material and its residues dispersed in the
resultant polymeric material. Alternatively, for example, a
bioactive material may be initially attached to the flexible
material, but only in such a manner that it becomes mobi-
lized or solubilized by a subsequently applied polymerizable
adhesive composition and dispersed in the resultant poly-
meric material.
[0072] If desired, a combination of chemical substances
can also be provided on the flexible material, to provide
multiple effects. For example, as described above, a first
chemical species (such as a polymerization initiator or rate
modifier) can be immobilized on the flexible material, while
a second, different chemical species (such as a bioactive
material) can be detachably attached to the flexible material.
Other combinations of chemical species and resultant effects
are also envisioned by the present invention.
[0073] When present in or on the flexible material, the
chemical substances (i.e., polymerization initiator, rate
US 2005/0182443 A1
modifier, and/or bioactive materials, or other additives), can
be incorporated in or on the flexible material in any suitable
manner. For example, the chemical substance can be added
to the flexible material by contacting the flexible material
with a solution, mixture, or the like including the chemical
substances. Alternatively, the chemical substance can be
incorporated into or onto the flexible material during manu-
facture of the flexible material, such as during molding or
the like of the flexible material.
[0074] A method for using the flexible substrate and
resultant composite structure will now be described.
[0075] The materials of the present invention are advan-
tageously used as wound dressings. For example, the mate-
rials of the present invention are advantageously used as
replacements for conventional bandages, or as replacements
for conventional use of sutures and staples for closing
wounds. As compared to conventional bandages, the flexible
substrate of the present invention generally provides the
same wound approximation and pressure benefits. However,
because the flexible substrate is used to provide a composite
structure by the addition of a polymerizable adhesive com-
position, the resultant composite structure provides signifi-
cant benefits over the conventional bandage in terms of
improved wound management, stronger adhesion to the
underlying application site, microbial barrier properties,
improved patient satisfaction, and the like. Thus, for
example, the materials of the present invention, by means of
the applied adhesive substance on the bottom side of the
flexible material, provide wound approximation prior to
application of a polymerizable adhesive material to the
upper surface of the flexible material, which subsequently
permeates through the flexible material as the adhesive
polymerizes, to form a flexible, adherent wound dressing.
The portions of the flexible material previously coated with
the adhesive substance can then, if desired, be trimmed away
to provide a unitary composite structure over the wound.
Furthermore, as compared to conventional sutures and
staples, the composite structure of the present invention also
generally provides the same wound approximation and
pressure benefits. However, because the composite structure
uses a polymerizable adhesive composition rather than
punctures for adhesion to the underlying application site, the
resultant composite structure provides significant benefits
over the conventional sutures and staples in terms of
improved wound management, stronger adhesion to the
underlying application site, microbial barrier properties,
improved patient satisfaction, less tissue trauma (since addi-
tional punctures are not made), lessened scarring, and the
like.
[0076] One method according to the present invention is
shown successively in FIGS. 6a-6e. Although the method is
shown using a flexible substrate such as that shown in FIG.
3 or FIG. 5, the invention is not limited to this embodiment.
In FIGS. 6a-6e, a surface is shown having a lengthwise
wound. Thus, for example, the figures show a skin surface
(arm or leg 30) having a jagged, lengthwise wound or
laceration 40. The wound is closed using the composite
structure according to the present invention.
[0077] In a first step as shown in FIG. 6a, the arm or leg
30 is shown having an open wound 40. Preferably, the
wound is first cleaned by removing excess exudates (blood
or the like) to provide as dry a wound as possible to assist
in wound closure.
Aug. 18, 2005
[0078] In a second step as shown in FIG. 6b, a length of
flexible substrate is provided. Preferably, the length of
flexible substrate is longer than the wound to be closed, and
extends beyond opposite ends of the wound a sufficient
distance to permit sufficient bonding. Thus, for example, the
length of flexible material is preferably sufficient to extend
at least -M: inch, more preferably at least 1/2 inch or at least 3%:
inch, and even more preferably at least one inch beyond each
end of the wound. Furthermore, the flexible substrate is
preferably wide enough to extend beyond each lateral edge
of the wound throughout the length of the wound. The width
of the flexible substrate is preferably wide enough that the
entire wound is covered, with excess coverage, by the
portion of the flexible substrate that is not previously coated
with an adhesive substance for temporary bonding to the
desired surface. That is, the uncoated portions of the flexible
substrate preferably cover the full width of the wound, and
extend beyond opposite lateral edges of the wound a suffi-
cient distance to permit sufficient bonding. Thus, for
example, the width of flexible substrate is preferably suffi-
cient to extend at least 1A: inch, more preferably at least 1/2
inch or at least 3%: inch, and even more preferably at least one
inch beyond each lateral edge of the wound.
[0079] In the second step, the previously applied adhesive
substance on one edge of the flexible substrate is exposed.
For example, the adhesive substance can be exposed either
by applying the adhesive substance to the edge of the
flexible substrate (or to the area of application adjacent the
wound), or by removing a release layer covering the adhe-
sive substance on the flexible substrate. The flexible sub-
strate 1 is then applied to the arm or leg 30 at an area
adjacent the wound 40, by applying the exposed adhesive
substance to the arm or leg surface. If necessary, pressure
can be applied to the flexible substrate 1 to help adhere the
flexible substrate to the arm or leg 30.
[0080] In a third step as shown by FIG. 6c, the opposite
end of the flexible substrate is applied to the wound.
Preferably, slight to moderate pressure is applied to opposite
edges of the wound (such as by forceps, fingers, clamps, or
the like) to approximate or appose the wound edges. Pref-
erably, such approximation is conducted in a medically
accepted manner, such as to as precisely as possible position
the wound edges to help reduce subsequent scarring. With
the wound edges approximated, the previously applied adhe-
sive substance on the second edge of the flexible substrate is
exposed. The remaining edge of the flexible substrate 1 is
then applied to the arm or leg 30 at an area adjacent the
wound 40, but opposite the wound 40 from the previously
applied first edge of the flexible substrate 1, by applying the
exposed adhesive substance to the arm or leg surface. If
necessary, pressure can be applied to the flexible substrate 1
to help adhere the flexible substrate to the arm or leg 30.
[0081] In a fourth step as shown by FIG. 6d, a polymer-
izable adhesive composition, such as a polymerizable mono-
meric adhesive composition 50, is applied over at least a
portion of the surface of the flexible substrate 1. Preferably,
the polymerizable adhesive composition 50 is applied to
fully cover the surface of the flexible substrate 1. However,
if desired, a lesser amount of the polymerizable adhesive
composition can be used to conserve materials and assist in
subsequent steps. In this instance, the polymerizable adhe-
sive composition is preferably applied to the flexible sub-
strate 1 at least in an area sufficient to cover the portion of
US 2005/0182443 Al
the flexible substrate that will remain on the surface follow-
ing completion of the application process. Thus, for
example, where portions of the flexible substrate are to be
removed as described in the following step 5, the polymer-
izable adhesive composition is applied to the flexible sub-
strate to fully cover the non-removed portions. Alternatively,
the polymerizable adhesive composition can be applied to
only portions of the flexible substrate, such as only to
portions overlying an underlying wound, or to portions
overlying part, but not all, of the underlying wound.
[0082] In this step of applying the polymerizable adhesive
composition, a sufficient amount of polymerizable adhesive
composition should be applied to form the desired compos-
ite structure once the polymerizable adhesive composition
has polymerized (or cured). Thus, for example, the amount
of polymerizable adhesive composition should be sufficient
to preferably allow the composition to penetrate through the
flexible material to form a continuous coating between the
arm or leg 30 and wound 40, and the flexible material of the
flexible substrate 1, which continuous coating subsequently
polymerizes or cures to form a continuous polymeric coating
between the flexible substrate and the underlying surface.
The quantity of polymerizable adhesive composition should
preferably further allow for a quantity of the composition to
remain in, and preferably over, the flexible substrate. This
further amount of polymerizable adhesive composition
polymerizes or cures with the remaining polymerizable
adhesive composition to provide a unitary composite struc-
ture that is bonded to the underlying surface, such as the
underlying surface of the arm or leg 30 and wound 40.
[0083] If necessary or desired, the step of applying poly-
merizable adhesive composition to the flexible substrate can
be repeated one or more times. Thus, for example, a second
or subsequent coating of the polymerizable adhesive com-
position can be applied, either prior or subsequent to com-
plete curing of the underlying layer of polymerizable adhe-
sive composition. Preferably, where multiple layers are to be
applied, it is preferred that subsequent layers be applied after
curing of the underlying layer has begin, but before curing
is complete.
[0084] When applying the polymerizable adhesive com-
position to the flexible substrate, the polymerizable adhesive
composition is preferably applied over an entire surface of
the flexible substrate. That is, while the flexible substrate
may provide some wicking, flowing, or capillary movement
of the polymerizable adhesive composition within the bulk
material of the flexible substrate, such wicking or capillary
movement is minimal, and is not intended to provide com-
plete coverage of the polymerizable adhesive composition
over the flexible substrate. Thus, for example, it will gen-
erally not be possible to apply one or two drops of the
polymerizable adhesive composition to the flexible sub-
strate, and expect the polymerizable adhesive composition
to completely cover the flexible substrate (unless, of course,
the flexible substrate is such a small size that the drops
substantially cover the surface). Rather, in embodiments of
the present invention, the polymerizable adhesive composi-
tion is applied by dabbing, brushing, rolling, painting,
swabbing or the like, the polymerizable adhesive composi-
tion onto the flexible substrate. If necessary, the applied
polymerizable adhesive composition can be spread around
on the surface of the flexible substrate to provide improved
coverage.
Aug. 18, 2005
[0085] In a fifth step as shown in FIG. 66, portions of the
thus-formed composite structure are trimmed off, to provide
a final composite structure covering the underlying wound.
In this embodiment, the portions of the composite structure
1 corresponding to the portions of the flexible substrate 10
coated with the adhesive substance 20, are trimmed off. Such
trimming may be preferred and/or required, for example,
because the adhesive properties of the adhesive substance
differ from the adhesive properties provided by the poly-
merizable adhesive composition. Where the adhesive sub-
stance 20 provides less adhesion than the polymerizable
adhesive composition 50, it is likely that the portions
adhered only by the adhesive substance 20 will prematurely
separate from the underlying tissue. To prevent such pre-
mature separation, and resulting problems of lessened
appearance and the like, these portions can be trimmed off
after the polymerizable adhesive composition has cured.
[0086] Where the portions are to be trimmed off, such
trimming can be conducted by any desired and suitable
means. For example, the portions can be peeled back from
the underlying surface, and trimmed using scissors, a knife,
a scalpel, or the like. Alternatively, the flexible material used
in forming the flexible substrate can be provided with one or
more perforations or tear lines, to assist in the subsequent
trimming operation.
[0087] To assist in the subsequent trimming operation, it is
preferred that the adhesive substance applied to the under-
side of the flexible material be provided in such a manner
that the polymerizable adhesive composition applied to the
topside of the flexible substrate does not penetrate into or
under the adhesive substance. That is, it is preferred that the
relatively weaker adhesiveness provided by the adhesive
substance, is not strengthened by interaction with the rela-
tively stronger polymerizable adhesive composition. Pre-
venting such interaction will assist in being able to peel back
the flexible substrate in the areas of the adhesive substance
to permit trimming of those portions. This interaction
between the adhesive materials can be prevented, for
example, by using adhesive materials that are not soluble in
each other, by providing a substantially continuous coating
of the adhesive substance on the desired portions of the
flexible material, or the like. However, even if some inter-
action between the adhesive substance and the polymeriz-
able adhesive composition does occur, the adhesive bond
provided by the resultant combined adhesive may still be
weak enough to permit trimming of the desired portions of
the flexible substrate. Alternatively, if a bond is provided that
is too strong to permit convenient trimming, then the por-
tions of the flexible substrate having the adhesive substance
can be retained on the application site, as the bond will tend
not to prematurely separate and thus trimming of the por-
tions may not be necessary.
[0088] A modification of the above-described process
involves “rolling” or “taping” the flexible substrate onto the
desired application site. In this embodiment, the flexible
material is applied to the application site starting at one
lengthwise end of the site, and straddling the width direction
of the site, and progresses along the application site to the
opposite lengthwise end of the site. This application is
particularly useful, for example, when the application site is
long and the flexible material is, for example, a length or roll
of flexible material.
US 2005/0182443 A1
[0089] In a first step, the application site (e.g., arm or leg
30 having an open wound 40), is preferably first cleaned by
removing excess exudates (blood or the like) to provide as
dry a wound as possible to assist in wound closure.
[0090] In a second step, a length of flexible substrate is
provided. Preferably, the length of flexible substrate is
longer than the wound to be closed, and extends beyond
opposite ends of the wound a sufficient distance to permit
sufficient bonding. Thus, for example, the length of flexible
material is preferably sufficient to extend at least 1A: inch,
more preferably at least 1/2 inch or at least 3A: inch, and even
more preferably at least one inch beyond each end of the
wound. Furthermore, the flexible substrate is preferably
wide enough to extend beyond each lateral edge of the
wound throughout the length of the wound. The width of the
flexible substrate is preferably wide enough that the entire
wound is covered, with excess coverage, by the portion of
the flexible substrate that is not previously coated with an
adhesive substance for temporary bonding to the desired
surface. That is, the uncoated portions of the flexible sub-
strate preferably cover the full width of the wound, and
extend beyond opposite lateral edges of the wound a suffi-
cient distance to permit sufficient bonding. Thus, for
example, the width of flexible substrate is preferably suffi-
cient to extend at least 1A: inch, more preferably at least 1/2
inch or at least 3/4 inch, and even more preferably at least one
inch beyond each lateral edge of the wound.
[0091] In the second step, the previously applied adhesive
substances on the edges of one lengthwise end of the flexible
substrate are exposed. For example, the adhesive substances
can be exposed either by applying the adhesive substance to
the edges of the flexible substrate (or to the areas of
application adjacent the wound), or by removing release
layers coving the adhesive substance on the flexible sub-
strate. The flexible substrate is then applied to the applica-
tion site at areas adjacent the wound, by applying one of the
exposed adhesive substances to the arm or leg surface on one
side of the wound and the other of the exposed adhesive
substances to the arm or leg surface on opposite lateral side
of the wound. If necessary, pressure can be applied to the
flexible substrate to help adhere the flexible substrate to the
application site.
[0092] In this second step, prior to applying the second
edge or second adhesive substance, however, the wound
edges are preferably approximated. Thus, for example, one
hand can be used to approximate the wound edges, as the
other hand is used to apply the flexible material. For
example, slight to moderate pressure can be applied to
opposite edges of the wound (such as by forceps, fingers,
clamps, or the like) to approximate or appose the wound
edges. As above, such approximation is preferably con-
ducted in a medically accepted manner, such as to as
precisely as possible position the wound edges to help
reduce subsequent scarring.
[0093] In a third step, application of the flexible substrate
continues along the length of the application site. For
example, application can continue by “rolling” or “taping”
the flexible material onto the application site, progressing
from one lengthwise end of the site to the other lengthwise
end. Preferably, or if necessary, lateral edges of the wound
at the application site can be approximated in the manner
described above as the flexible material is applied in the
lengthwise direction.
Aug. 18, 2005
[0094] In a fourth step, a polymerizable adhesive compo-
sition, such as a polymerizable monomeric adhesive com-
position, is applied over the surface of the flexible substrate.
The polymerizable adhesive composition can be applied in
the same manner as described above, and thus the details are
not repeated here.
[0095] In a fifth step, portions of the thus-formed com-
posite structure can be trimmed off, if desired, to provide a
final composite structure covering the underlying wound.
The trimming likewise can be conducted in the same manner
as described above, and thus the details are not repeated
here.
[0096] Aparticular advantage of this application method,
as compared to the first application method described above,
is that the method is particularly well suited for longer
wounds or longer application sites. Once a first end of the
flexible substrate is applied to the wound, the remaining
length of the flexible substrate is applied by rolling or taping
the flexible substrate in place, with gradual approximation of
wound edges as necessary. Where wounds or application
sites are long, this method is well suited for use by a single
individual, as assistance in applying the flexible substrate
may not be required.
[0097] Of course, although two application methods are
described above, other methods will be readily apparent to
those skilled in the art. The application methods are In no
way limited to the methods described above.
[0098] Astill further embodiment of the present invention
is shown in FIGS. 7a and 7b. In this embodiment, the
flexible substrate 1 includes a flexible material 10, as
described above. However, instead of applying the adhesive
substance 20 directly to the bottom side of the flexible
material 10, the adhesive substance 20 is applied to bottom
sides of one or more adhesive strips, such as pressure
sensitive adhesive strips 25. The adhesive strips 25 can then
be suitably located either on the bottom (application site
contacting) side of the flexible material 10 (as shown in
FIG. 7a), or on the top (exposed) side of the flexible
material 10 (as shown in FIG. 7b).
[0099] In these embodiments, the adhesive substance 20
applied to the adhesive strips 25 can extend across the entire
length of the adhesive strip, such as shown in FIG. 7b, or
only across one or more portions of the adhesive strip, such
as shown in FIG. 7a. Applying the adhesive substance 20
across the entire length of the adhesive strip 25 is useful, for
example, when the adhesive strip is being applied to the top
(exposed) side of the flexible material 10. In this embodi-
ment, the adhesive substance serves two purposes—adher-
ing the adhesive strip to the flexible material, and adhering
the flexible substrate (composite flexible material and adhe-
sive substance) to the application site prior to application of
the polymerizable adhesive composition. Alternatively, the
adhesive substance can be provided on only one or more
portions of the adhesive strip, for example, where it is
desired to provide as much surface area as possible for
application and setting of the polymerizable adhesive com-
position. It will be understood that where the adhesive strips
25 are provided on the bottom side of the flexible material
10, the adhesive substance can be provided on both sides of
the adhesive strip, so that one side can be adhered to the
flexible material while the other side provides adhesion to
the application site.
US 2005/0182443 A1
[0100] An alternative to this embodiment is shown in
FIG. 7c. FIG. 7c represents a modification of the embodi-
ment of FIG. 7b, but where the adhesive strips 25 do not
extend completely across the flexible material 10. In this
embodiment, the adhesive strips are attached to sides of the
flexible material 10, but do not traverse the flexible material
10. As described above, the adhesive strips could be located
either on the top or bottom sides of the flexible material 10,
as desired.
[0101] When these latter embodiments of the flexible
substrate are used, the flexible substrate can be applied
substantially by the methods described above. That is, the
flexible substrate can be applied by exposing the adhesive
substance and applying the flexible substrate to the appli-
cation site. Once the polymerizable adhesive composition is
applied and set, the adhesive strips can be trimmed off or
retained, as desired. Other modification of these embodi-
ments will also be apparent to those skilled in the art.
[0102] As described above, one or more chemical sub-
stances may be applied to the flexible substrate, which can
subsequently chemically or physically interact with an
applied polymerizable adhesive composition. Such chemical
substances can include, for example, one or more polymer-
ization initiators or rate modifiers, one or more bioactive
materials, and combinations thereof.
[0103] Suitable polymerization and/or cross-linking ini-
tiators and rate modifiers, and methods for applying them to
substrates, are described in, for example, U.S. Pat. Nos.
5,928,611, 6,352,704, 6,455,064, 6,579,469 and 6,595,940
and U.S. patent applications Ser. No. 09/430,177, filed Oct.
29, 1999, Ser. Nos. 09/430,289 09/430,180 filed Oct. 29,
1999; Ser. No. 09/385,030 filed Aug. 30, 1999; and Ser. No.
09/176,889 filed Oct. 22, 1998, the entire disclosures of
which are incorporated herein by reference. Preferred ini-
tiators for some medical uses include benzalkonium chlo-
ride, and for some industrial uses include dimethyl toluidine.
[0104] Particular initiators and rate modifiers for particu-
lar monomers may be readily selected by one of skill in the
art without undue experimentation. Control of the molecular
weight distribution of the applied adhesive can be enhanced
by selection of the concentration and functionality of the
initiator or rate modifier vis-a-vis the selected monomer.
Suitable polymerization initiators and rate modifiers for
cyanoacrylate compositions include, but are not limited to,
detergent compositions; surfactants, including nonionic sur-
factants such as polysorbate 20 product (e.g., Tween 20”‘
product; ICI Americas), polysorbate 80 product (e.g., Tween
80”‘ product; ICI Americas), and poloxamers; cationic
surfactants such as tetrabutylammonium bromide; anionic
surfactants, including quaternary ammonium halides such as
benzalkonium chloride or its pure components, and benze-
thonium chloride; stannous octoate (tin (II) 2-ethylhex-
anoate), and sodium tetradecyl sulfate; and amphoteric or
zwitterionic surfactants such as dodecyldimethyl(3-sulfo-
propyl)ammonium hydroxide, inner salt; amines, imines,
and amides, such as imidazole, tryptamine, urea, arginine
and povidine; phosphines, phosphites and phosphonium
salts, such as triphenylphosphine and triethyl phosphite;
alcohols such as ethylene glycol; methyl gallate; ascorbic
acid; tannins and tannic acid; inorganic bases and salts, such
as sodium bisulfite, magnesium hydroxide, calcium sulfate
and sodium silicate; sulfur compounds such as thiourea and
Aug. 18, 2005
polysulfides; polymeric cyclic ethers such as monensin,
nonactin, crown ethers, calixarenes and polymeric epoxides;
cyclic and acyclic carbonates, such as diethyl carbonate;
phase transfer catalysts such as AliquatTM 336 (General
Mills, Inc., Minneapolis, Minn.); organometallics; manga-
nese acetylacetonate; radical initiators and radicals, such as
di-t-butyl peroxide and azobisisobutyronitrile; and bioactive
compounds or agents.
[0105] In preferred embodiments, the initiator may be a
bioactive material, including quaternary ammonium halides
such as alkylbenzyldimethylammonium chloride (benzalko-
nium chloride; BAC) its pure components, or mixtures
thereof, especially those with an alkyl containing 6-18
carbon atoms; benzethonium chloride; and salts of sulfadi-
azine. Cobalt napthenate can be used as an accelerator for
peroxide.
[0106] In preferred embodiments, the initiator may be a
bioactive material that possesses antiviral, antimicrobial,
antifungal and/or wound healing properties. An example of
such a material that possesses polymerization initiation and
antiviral, antimicrobial, and/or antifungal properties is Gen-
tian Violet, also known as crystal violet or methylrosaniline
chloride. Examples of materials that possess polymerization
initiation and wound healing properties also include various
zinc complexes and zinc salts, antioxidants such as vitamin
E and other vitamins and the like, and copper compounds
such as copper chloride, copper sulfate and copper peptides.
Such materials are particularly preferred because they can
serve not only as the polymerization initiator or rate modifier
for the cyanoacrylate monomer, they can also provide addi-
tional benefits to the wound site, such as antiviral effects,
antimicrobial effects and/or antifungal effects or help to
promote wound healing.
[0107] When zinc compounds are present, the zinc com-
pound can be present in various forms, such as zinc salts. For
example, suitable zinc compounds include, but are not
limited to, zinc salts of cyanoacrylic acid, zinc salts of
cyanoacetic acid, zinc salts of dicyanoglutaric acid, zinc
salts of rosin, zinc oxide, zinc salts of polycyanoacrylic acid,
zinc salts of polyacrylic acid, zinc bacitracin, zinc salicylate,
zinc stearate, zinc citrate, zinc lactate, mixtures thereof, and
the like. Preferably, the zinc compounds are of Zn“. Incor-
poration of such zinc compounds into the applied
cyanoacrylate composition, either prior to or concurrent
with application and/or initiation, is particularly effective in
promoting wound healing of leg ulcers, thermal burns, and
the like.
[0108] The polymerizable and/or cross-linkable material
may also contain an initiator and/or a rate modifier which is
inactive until activated by a catalyst or accelerator (included
within the scope of the term “initiator” as used herein).
Initiators activated by stimulation such as heat and/or light
(e.g., ultraviolet or visible light) are also suitable if the
flexible substrate is appropriately subjected to such stimu-
lation.
[0109] In addition to the polymerization and/or cross-
linking initiator and/or rate modifier, the flexible substrate
can also include various other materials that may or may not
act as a polymerization initiator and/or rate modifier. For
example, the flexible substrate can include a bioactive
material, which may or may not also be a polymerization
and/or cross-linking initiator and/or rate modifier. Examples
US 2005/0182443 A1
of suitable bioactive materials include, but are not limited to,
medicaments such as antibiotics, antimicrobials, antiseptics,
bacteriocins, bacteriostats, disinfectants, steroids, anesthet-
ics, antifungal agents, anti-inflammatory agents, antibacte-
rial agents, antiviral agents, antitumor agents, growth pro-
moting substances, antioxidants, or mixtures thereof. Thus,
in embodiments, the initiator and/or the rate modifier can be,
but does not have to be, bioactive. In embodiments where
the initiator and/or the rate modifier is bioactive, the method
of the invention can be used to close, cover, or protect tissue
and wounds while simultaneously providing a bioactive
material to the tissue or wound.
[0110] Suitable bioactive materials include, but are not
limited to, medicaments such as antibiotics, antimicrobials,
antiseptics, bacteriocins, bacteriostats, disinfectants, ste-
roids, anesthetics, antifungal agents, anti-inflammatory
agents, antibacterial agents, antiviral agents, antitumor
agents, growth promoting substances, antioxidants, or mix-
tures thereof. Such compounds include, but are not limited
to, acetic acid, aluminum acetate, bacitracin, bacitracin zinc,
benzalkonium chloride, benzethonium chloride, betadine,
calcium chloroplatinate, certrimide, cloramine T, chlorhexi-
dine phosphanilate, chlorhexidine, chlorhexidine sulfate,
chloropenidine, chloroplatinatic acid, ciprofloxacin, clinda-
mycin, clioquinol, cysostaphin, gentamicin sulfate, hydro-
gen peroxide, iodinated polyvinylidone, iodine, iodophor,
minocycline, mupirocin, neomycin, neomycin sulfate, nitro-
furazone, non-onynol 9, potassium permanganate, penicil-
lin, polymycin, polymycin B, polymyxin, polymyxin B
sulfate, polyvinylpyrrolidone iodine, povidone iodine, 8-hy-
droxyquinoline, quinolone thioureas, rifampin, rifamycin,
copper chloride, copper sulfate, copper peptides, silver
acetate, silver benzoate, silver carbonate, silver chloride,
silver citrate, silver iodide, silver nitrate, silver oxide, silver
sulfate, sodium chloroplatinate, sodium hypochlorite, sph-
ingolipids, tetracycline, zinc oxide, salts of sulfadiazine
(such as silver, sodium, and zinc), antioxidants such as
vitamins such as vitamin E, other agents mentioned above,
and mixtures thereof. Preferable bioactive materials are USP
approved, more preferably USP mono graphed.
[0111] The polymerization and/or cross-linking initiator
and/or rate modifier, and/or the bioactive material, may be
applied to the flexible substrate by any suitable means,
including, but not limited to, spraying, dipping, injecting, or
brushing the flexible substrate with a liquid medium con-
taining the material to be applied.
[0112] As mentioned above, the composite structure is
formed by applying a polymerizable adhesive composition
to the flexible substrate, and allowing the polymerizable
adhesive composition to polymerize.
[0113] The polymerizable (i.e., monomer and/or prepoly-
meric) adhesive composition may include one or more
polymerizable monomers, which preferably are synthetic or
semi-synthetic monomers. Preferred monomers that may be
used in this invention are readily polymerizable, e.g. anioni-
cally polymerizable or free radical polymerizable, or poly-
merizable by zwitterions or ion pairs to form polymers. Such
monomers include those that form polymers, that may, but
do not need to, biodegrade. Such monomers are disclosed in,
for example, U.S. Pat. Nos. 5,328,687, 5,928,611 and 6,183,
593, U.S. patent application Ser. No. 09/430,177, filed on
Oct. 29, 1999, and U.S. Pat. No. 6,183,593, which are
hereby incorporated in their entirety by reference herein.
Aug. 18, 2005
[0114] Preferred monomers include 1,1-disubstituted eth-
ylene monomers, such as ot-cyanoacrylates including, but
not limited to, alkyl ot-cyanoacrylates having an alkyl chain
length of from about 1 to about 20 carbon atoms or more,
preferably from about 3 to about 8 carbon atoms.
[0115] The ot-cyanoacrylates of the present invention can
be prepared according to several methods known in the art.
U.S. Pat. Nos. 2,721,858, 3,254,111, 3,995,641, and 4,364,
876, each of which is hereby incorporated in its entirety by
reference herein, disclose methods for preparing ot-cy-
anoacrylates.
[0116] Preferred ot-cyanoacrylate monomers used in this
invention include methyl cyanoacrylate, ethyl cyanoacry-
late, n-butyl cyanoacrylate, 2-octyl cyanoacrylate, methoxy-
ethyl cyanoacrylate, ethoxyethyl cyanoacrylate, dodecyl
cyanoacrylate, 2-ethylhexyl cyanoacrylate, butyl cyanoacry-
late, 3-methoxybutyl cyanoacrylate, 2-butoxyethyl
cyanoacrylate, 2-isopropoxyethyl cyanoacrylate, 1-meth-
oxy-2-propyl cyanoacrylate, hexyl cyanoacrylate, or dode-
cylcyanoacrylate.
[0117] Other suitable cyanoacrylates for use in the present
invention also include, but are not limited to, alkyl ester
cyanoacrylate monomers such as those having the formula
CN
HZC
O
O
R1
0 R2
O
R3
[0118] wherein R1 and R2 are, independently H, a straight,
branched or cyclic alkyl, or are combined together in a
cyclic alkyl group, and R3 is a straight, branched or cyclic
alkyl group. Preferably, R1 is H or a C1, C2 or C3 alkyl group,
such as methyl or ethyl; R2 is H or a C1, C2 or C3 alkyl group,
such as methyl or ethyl; and R3 is a C1-C16 alkyl group, more
preferably a C1-C10 alkyl group, such as methyl, ethyl,
propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl or decyl,
and even more preferably a C2, C3 or C4 alkyl group. Such
alkyl ester cyanoacrylates and other suitable monomers are
disclosed in, for example, U.S. patent application Ser. No.
09/919,877, filed Aug. 2, 2001, and U.S. Pat. No. 6,620,846,
the entire disclosures of which are incorporated herein by
reference.
[0119] Examples of preferred alkyl ester cyanoacrylates
include, but are not limited to, butyl lactoyl cyanoacrylate
(BLCA), butyl glycoloyl cyanoacrylate (BGCA), ethyl lac-
toyl cyanoacrylate (ELCA), and ethyl glycoloyl cyanoacry-
late (EGCA). BLCA may be represented by the above
formula, wherein R1 is H, R2 is methyl and R3 is butyl.
BGCA may be represented by the above formula, wherein
R1 is H, R2 is H and R3 is butyl. ELCA may be represented
by the above formula, wherein R1 is H, R2 is methyl and R3
is ethyl. EGCA may be represented by the above formula,
wherein R1 is H, R2 is H and R3 is ethyl.
US 2005/0182443 A1
[0120] The composition may optionally also include at
least one other plasticizing agent that assists in imparting
flexibility to the polymer formed from the monomer. The
plasticizing agent preferably contains little or no moisture
and should not significantly affect the stability or polymer-
ization of the monomer. Examples of suitable plasticizers
include but are not limited to tributyl citrate, acetyl tri-n-
butyl citrate (ATBC), polymethylmethacrylate, polydimeth-
ylsiloxane, hexadimethylsilazane and others as listed in U.S.
Pat. No. 6,183,593, the disclosure of which is incorporated
in its entirety by reference herein.
[0121] In embodiments, the composition may also include
one or more polymerization initiators or rate modifiers.
Although the polymerization initiator or rate modifier is
described above as being incorporated into or onto the
flexible material, it is also possible for the polymerization
initiator or rate modifier to be incorporated directly into the
polymerizable adhesive composition. In such embodiments,
the polymerization initiator or rate modifier is mixed with
the polymerizable adhesive composition preferably imme-
diately prior to or concurrent with application of the poly-
merizable adhesive composition to the flexible substrate. For
example, the polymerization initiator or rate modifier and
polymerizable adhesive composition can be mixed prior to
application by suitable mixing devices in an applicator itself
or in a separate container, or they can be mixed concurrent
with application by mixing as the polymerizable adhesive
material is expressed form an applicator. Any suitable poly-
merization initiators or rate modifiers, including those
described above, can be used in these embodiments.
[0122] The composition may also optionally include at
least one thixotropic agent. Suitable thixotropic agents are
known to the skilled artisan and include, but are not limited
to, silica gels such as those treated with a silyl isocyanate,
and optionally surface treated titanium dioxide. Examples of
suitable thixotropic agents and thickeners are disclosed in,
for example, U.S. Pat. No. 4,720,513, and U.S. Pat. No.
6,310,166, the disclosures of which are hereby incorporated
in their entireties by reference herein.
[0123] The composition may optionally also include
thickeners. Suitable thickeners may include poly(2-ethyl-
hexy methacrylate), poly(2-ethylhexyl acrylate) and others
as listed in U.S. Pat. No. 6,183,593, the disclosure of which
is incorporated by reference herein in its entirety.
[0124] The composition may also optionally include at
least one natural or synthetic rubber to impart impact
resistance. Suitable rubbers are known to the skilled artisan.
Such rubbers include, but are not limited to, dienes, styrenes,
acrylonitriles, and mixtures thereof. Examples of suitable
rubbers are disclosed in, for example, U.S. Pat. Nos. 4,313,
865 and 4,560,723, the disclosures of which are hereby
incorporated in their entireties by reference herein.
[0125] The composition may optionally also include one
or more stabilizers, preferably both at least one anionic
vapor phase stabilizer and at least one anionic liquid phase
stabilizer. These stabilizing agents may inhibit premature
polymerization. Suitable stabilizers may include those listed
in U.S. Pat. No. 6,183,593, the disclosure of which is
incorporated by reference herein in its entirety. Furthermore,
certain stabilizers may also function as anti-microbial
agents, such as, for example, various acidic anti-microbials,
as identified above.
Aug. 18, 2005
[0126] The compositions may also include pH modifiers
to control the rate of degradation of the resulting polymer, as
disclosed in U.S. Pat. No. 6,143,352, the entire disclosure of
which is hereby incorporated by reference herein in its
entirety.
[0127] To improve the cohesive strength of adhesives
formed from the compositions of this invention, difunctional
monomeric cross-linking agents may be added to the mono-
mer compositions of this invention. Such crosslinking
agents are known. U.S. Pat. No. 3,940,362 to Overhults,
which is hereby incorporated herein in its entirety by refer-
ence, discloses exemplary cross-linking agents.
[0128] The compositions of this invention may further
contain fibrous reinforcement and colorants such as dyes,
pigments, and pigment dyes. Examples of suitable fibrous
reinforcement include PGA microfibrils, collagen
microfibrils, and others as described in U.S. Pat. No. 6,183,
593, the disclosure of which is incorporated by reference
herein in its entirety.
[0129] The polymerizable compositions useful in the
present invention may also further contain one or more
preservatives, for prolonging the storage life of the compo-
sition. Suitable preservatives, and methods for selecting
them and incorporating them into adhesive compositions,
are disclosed in U.S. patent application Ser. No. 09/430,180,
the entire disclosure of which is incorporated herein by
reference. Such preservatives can be in addition to any
anti-microbial agent that may or may not be added to the
composition. Such preservatives can be included irrespec-
tive of whether the composition and containers are steril-
ized.
[0130] In embodiments, the materials and processes of the
present invention provide significant advantages over the
current materials and methods for wound closure. These
advantages include, among others, improved wound closure,
provision of an improved durable microbial barrier, reduced
procedure time, improved cosmesis, less pain (during staple/
suture removal) resulting in increased patient satisfaction,
and improved financial/economic outcomes by eliminating
follow-up visits for staple/suture removal.
[0131] The materials and processes of the present inven-
tion provide improved wound closure. Because the compos-
ite structure provides a flexible polymeric covering over the
wound site, it provides a degree of tension to assist in closing
the wound and maintain the wound closed. By a combina-
tion of the flexible material within the composite structure,
and the rigidity and adhesion provided by polymerization of
the polymerizable adhesive composition, the composite
structure provides improved strength, decreases wound
dehiscence, and assists healing.
[0132] The materials and processes of the present inven-
tion also provide an improved microbial barrier. Because the
composite structure fully covers the wound, microbial trans-
port into and out of the wound are decreased. This in turn
helps battle or prevent infection, in turn resulting in faster
wound healing.
[0133] The materials and processes of the present inven-
tion also provide improved cosmesis. Such cosmesis ben-
efits includes improved cosmetic appearances both during
and after the wound healing process. For example, during
wound healing, the composite structures of the present
US 2005/0182443 A1
invention provide decreased dressing bulk and thickness and
improved appearance. Furthermore, because the composite
structures permit more precise and sustained wound
approximation, the composite structures can provide
decreased scar appearance, such as in terms of scar width,
scar tissue height, scar coloration, and the like.
[0134] Related to the above advantages, the materials and
processes of the present invention provide increased patient
satisfaction. Increased satisfaction is provided, for example,
due to the improved “feel” of the wound dressing, the
improved cosmetic results, and improved assurance of
wound closure and dressing strength, and the like. In addi-
tion, because of the strong bond provided, the composite
structure of the present invention is expected to remain in
place over an external wound for about 10 to 14 days,
although shorter or longer times may be provided. During
that time, the patient can bathe without worrying about water
and contaminants entering the wound through the dressing.
Furthermore, because staple or suture removal is not
required, the patient experiences less pain and anticipation,
improving the healing experience.
[0135] The present invention is thus applicable to a wide
range of treatments, including wound treatment and other
medical procedures. For example, the present invention can
be used as a replacement for, or in addition to, sutures or
staples to join together two surfaces. The invention can also
be used to coat, protect, or otherwise cover surface, super-
ficial, internal, or topical wounds including, but not limited
to, minor cuts, scrapes, irritations, compromised skin, super-
ficial lacerations, abrasions, burns, sores, and stomatitis. The
methods of the invention can also be used on tissues that do
not show any signs of tissue damage. For example, the
methods can be used to deliver medicaments to a patient
through healthy tissue. They can also be used, for example,
to locally deliver medicaments to tissues such as tumors or
organs.
[0136] Specific embodiments of the invention will now be
described in detail. These Examples are intended to be
illustrative, and the invention is not limited to the materials,
conditions, or process parameters set forth in these embodi-
ments. All parts and percentages are by weight unless
otherwise indicated.
EXAMPLES
[0137] Preparation of Flexible Substrate Material:
[0138] A length of polypropylene mesh material is
obtained having a length of about four feet and a width of
about 13/: inches. The polypropylene mesh is dipped into
a solution of benzalkonium chloride and acetone, to
adsorb the benzalkonium chloride on the polypropylene
mesh. The mesh is subsequently dried to volatilize and
remove the acetone solvent. To a backside of the mesh, a
conventional pressure sensitive adhesive is applied as a
continuous layer along the 4-foot length of the mesh, and
extending about % inch from each edge, thus leaving a 1
inch strip along the center of the length of the mesh that is
not covered by the adhesive substance. The applied pressure
sensitive adhesive is subsequently covered by respective
4-foot by % inch strips of release paper. The thus-produced
flexible substrate is used in the following Examples.
Aug. 18, 2005
Example 1
[0139] Apatient is presented having a one inch cut on the
arm. The cut does not extend fully through the dermal layers
of the skin.
[0140] Following suitable washing, disinfecting and dry-
ing of the area around the cut, a 2-inch length of the prepared
flexible substrate is applied to the wound site. The flexible
substrate is applied by first removing one of the two release
strip papers and affixing the pressure sensitive adhesive edge
to one side of the cut, about % inch from the edge of the cut.
The second release strip paper is then removed from the
flexible substrate. After approximating the wound edges
using slight pressure applied by two fingers, the remaining
pressure sensitive adhesive edge of the flexible substrate is
applied to the other side of the cut, about % inch from the
edge of the cut. The flexible substrate extends about 1/2 inch
beyond each end of the wound.
[0141] A quantity of a stabilized 2-octyl cyanoacrylate
adhesive is applied to the exposed surface of the flexible
substrate, and is spread to permeate into and fully cover the
flexible substrate. Polymerization of the composition pro-
ceeds in about 1 minute. After complete polymerization, the
edges of the flexible substrate adhered to the tissue using
pressure sensitive adhesive are peeled back, and those
portions of the flexible substrate are removed by trimming
with surgical scissors. The result is a firmly bonded com-
posite structure, bonded to the skin over the full area of the
cut.
[0142] The composite structure remains in place for about
10 to 14 days, during which time the wound heals.
Example 2
[0143] Apatient is presented having a four inch cut on the
leg. The cut extends fully through the dermal layers of the
skin.
[0144] Following suitable washing, disinfecting and dry-
ing of the area around the cut, subcutaneous dissolvable
sutures are used to approximate and close the subcutaneous
layers in the wound. Next, a 5-inch length of the prepared
flexible substrate is applied to the wound site. The flexible
substrate is applied by first removing one of the two release
strip papers and affixing the pressure sensitive adhesive edge
to one side of the cut, about % inch from the edge of the cut.
The second release strip paper is then removed from the
flexible substrate. After approximating the wound edges
using slight pressure applied by the hands, the remaining
pressure sensitive adhesive edge of the flexible substrate is
applied to the other side of the cut, about % inch from the
edge of the cut. The flexible substrate extends about 1/2 inch
beyond each end of the wound.
[0145] A quantity of a stabilized 2-octyl cyanoacrylate
adhesive is applied to the exposed surface of the flexible
substrate, and is spread to permeate into and fully cover the
flexible substrate. Polymerization of the composition pro-
ceeds in about 1 minute. After complete polymerization, the
edges of the flexible substrate adhered to the tissue using
pressure sensitive adhesive are peeled back, and those
portions of the flexible substrate are removed by trimming
with surgical scissors. The result is a firmly bonded com-
posite structure, bonded to the skin over the full area of the
laceration.
US 2005/0182443 A1
[0146] The composite structure remains in place for about
10 to 14 days, during which time the cut heals.
Comparative Example 1
[0147] Apatient is presented having a four inch cut on the
leg, substantially similar to the laceration of the patient in
Example 2. The cut extends fully through the dermal layers
of the skin.
[0148] Following suitable washing, disinfecting and dry-
ing of the area around the cut, subcutaneous dissolvable
sutures are used to approximate and close the subcutaneous
layers in the wound, in a similar manner to Example 2. Next,
conventional sutures and staples are used to close the surface
layers of the wound. The wound is subsequently covered by
gauze pads and an ace bandage to control residual bleeding.
[0149] The wound dressing is maintained in place for
about 10 to 14 days, being changed several times over that
period to provide clean gauze. After the dressing is removed,
the sutures and staples on the surface of the skin are
removed.
[0150] A comparison of the results of Example 2 and
Comparative Example 1 indicate that healing of the wounds
is substantially identical. However, the results of Example 2
indicate an improvement in wound appearance, with less
evident skin trauma. The patient in Example 2 also reports
increased comfort in initial dressing application, in appear-
ance and feeling over the intervening 10-14 days, and in
removal of the dressing.
[0151] While the invention has been described with ref-
erence to preferred embodiments, the invention is not lim-
ited to the specific examples given, and other embodiments
and modifications can be made by those skilled in the art
without departing from the spirit and scope of the invention.
1. A tissue bonding article, comprising:
a flexible material;
an adhesive substance applied over at least a portion of a
bottom side of said flexible material; and
a polymerizable adhesive composition permeated
throughout at least a portion of said flexible material.
2. The article of claim 1, wherein said flexible material is
a mesh.
3. The article of claim 1, wherein said flexible material
comprises perforations or tear lines.
4. The article of claim 1, wherein said flexible material is
flexible and porous.
5. The article of claim 1, wherein said flexible material is
substantially free of elastin.
6. The article of claim 1, wherein said flexible material is
elastic.
7. The article of claim 1, wherein said adhesive substance
is applied over a first and a second portion of said flexible
material.
8. The article of claim 7, wherein said first and second
portions are located substantially at opposite ends of said
flexible material.
9. The article of claim 7, wherein said first and second
portions do not cover an entire surface area of said flexible
material.
Aug. 18, 2005
10. The article of claim 7, wherein said flexible material
comprises perforations or tear lines proximate to said first
and second portions.
11. The article of claim 1, wherein said adhesive sub-
stance is a pressure sensitive adhesive.
12. The article of claim 11, wherein said pressure sensi-
tive adhesive has a weaker bonding strength than said
polymerizable adhesive composition.
13. The article of claim 1, wherein said adhesive sub-
stance does not interact with said polymerizable adhesive
composition.
14. The article of claim 1, wherein said polymerizable
adhesive composition is a monomeric composition.
15. The article of claim 1, wherein said polymerizable
adhesive composition is polymerized.
16. The article of claim 1, wherein said polymerizable
adhesive composition comprises a 1,1-disubstituted mono-
mer.
17. The article of claim 1, wherein said polymerizable
adhesive composition comprises a cyanoacrylate monomer.
18. The article of claim 1, wherein said polymerizable
adhesive composition, after polymerization, substantially
covers surfaces on at least said bottom side and a top side of
said flexible material.
19. The article of claim 18, wherein said polymerizable
adhesive composition, after polymerization, substantially
does not cover said adhesive substance.
20. The article of claim 1, further comprising a polymer-
ization initiator or rate modifier for said polymerizable
adhesive composition disposed in or on said flexible mate-
rial.
21. The article of claim 20, wherein said polymerization
initiator or rate modifier is immobilized on said flexible
material.
22. The article of claim 1, further comprising a bioactive
material disposed in or on said flexible material.
23. The article of claim 22, wherein said bioactive mate-
rial is not immobilized on said flexible material, but is
soluble or dispersible in said polymerizable adhesive com-
position.
24. The article of claim 1, wherein the flexible material is
biodegradable.
25. The article of claim 1, wherein the flexible material is
not biodegradable.
26. The article of claim 1, wherein the flexible material
and the polymerizable adhesive composition are together
biodegradable.
27. The article of claim 1, wherein the flexible material
and the polymerizable adhesive composition are together not
biodegradable.
28. The article of claim 1, wherein the article is opaque.
29. The article of claim 1, wherein the article is translu-
cent.
30. The article of claim 1, wherein said adhesive sub-
stance is applied over substantially the entire bottom side of
said flexible material.
31. The article of claim 30, wherein said adhesive sub-
stance is permeated by said polymerizable adhesive com-
position.
32. The article of claim 30, wherein said flexible substrate
not include features that penetrate an underlying substrate
during use.
US 2005/0182443 A1
33. The article of claim 1, further comprising one or more
adhesive strips attached to the flexible material, wherein the
adhesive substance is provided on the one or more adhesive
strips.
34. A method of bonding tissue, comprising:
placing a flexible substrate over a section of tissue,
wherein said flexible substrate comprises a flexible
material and an adhesive substance applied over at least
a portion of a bottom side of said flexible material;
applying a polymerizable adhesive composition over and
substantially covering at least a portion of the flexible
substrate; and
allowing the polymerizable adhesive composition to per-
meate into and under the flexible substrate and poly-
merize to form a composite structure bonded to said
tissue.
35. The method of claim 34, wherein said section of tissue
includes a wound to be closed.
36. The method of claim 35, wherein said placing com-
prises:
fixing a first portion of said flexible substrate to said
section of tissue on a first side of said wound;
approximating edges of said wound; and
fixing a second portion of said flexible substrate to said
section of tissue on a second of said wound opposite
said first side of said wound.
37. The method of claim 36, further comprising removing
said first and second portions of said flexible substrate.
38. The method of claim 37, wherein a third portion of
said flexible substrate remains, covering said wound.
39. The method of claim 37, wherein said removing
comprises trimming said first and second portions of said
flexible substrate.
Aug. 18, 2005
40. The method of claim 35, wherein said placing com-
prises:
fixing a first lengthwise end of said flexible substrate to
said section of tissue on a first lengthwise end of said
wound;
approximating edges of said wound; and
fixing a second lengthwise end of said flexible substrate to
said section of tissue on a second lengthwise end of said
wound opposite said first lengthwise end of said
wound.
41. The method of claim 35, wherein said applying
comprises:
placing a quantity of said polymerizable adhesive com-
position on an exposed side of the flexible substrate;
and
spreading the quantity of polymerizable adhesive com-
position to substantially cover the flexible substrate.
42. The method of claim 35, wherein:
said section of tissue has a length and a width, said length
being longer than said width;
said wound has a length and a width, said length being
longer than said width;
and said wound extends lengthwise in a lengthwise direc-
tion of said section of tissue.
43. The article of claim 1, wherein the flexible material is
sterilized.
44. The article of claim 1, wherein the polymerizable
adhesive composition is sterilized.
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