Adhesive-Containing Wound Closure Device and Method
Adhesive-Containing Wound Closure Device and Method
US20090076542
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Year:
Abstract:
A tissue bonding article includes a flexible material, an adhesive substance applied over at least a portion of a bottom side of the flexible material, and a polymerizable adhesive composition permeated throughout at least a portion of the flexible material.
Language:
US 20090076542A1
(19) United States
(12) Patent Application Publication (10) Pub. No.: US 2009/0076542 A1
Jonn et al. (43) Pub. Date: Mar. 19, 2009
(54) ADHESIVE-CONTAINING WOUND CLOSURE Related U.S. Application Data
DEVICE AND METHOD
(63) Continuation of application No. 10/779,721, filed on
Feb. 18, 2004, now abandoned.
(76) Inventors: Jerry J onn, Raleigh, NC (U S);
Glenn H05ki11sAPeXs NC (US); Publication Classification
Julian Quintero, Raleigh, NC (U S)
(51) Int. Cl.
Correspondence Address: A613 I 7/03 (200601)
PHILIP s_ JOHNSON (52) U.S. Cl. ...................................................... .. 606/215
JOHNSON & JOHNSON
ONE JOHNSON & JOHNSON PLAZA (57) ABSTRACT
NEW BRUNSWICK, NJ 08933-7003 (US) A tissue bonding article includes a flexible material, an adhe-
sive substance applied over at least a portion of a bottom side
(21) Appl. No.: 12/207,984 of the flexible material, and a polymerizable adhesive com-
position permeated throughout at least a portion of the flex-
(22) Filed: Sep. 10, 2008 ible material.
Patent Application Publication Mar. 19, 2009 Sheet 1 of 7 US 2009/0076542 A1
FIG. 1
FIG. 221
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20
FIG. 2b
10
l.VI IIlI'fl
20
Patent Application Publication Mar. 19, 2009 Sheet 2 of 7 US 2009/0076542 A1
FIG. 3
1 —\
10
FIG. 4
10
20
Patent Application Publication Mar. 19, 2009 Sheet 3 of 7 US 2009/0076542 A1
FIG. 5
Patent Application Publication Mar. 19, 2009 Sheet 4 of 7 US 2009/0076542 A1
FIG. 6a
30 40
FIG. 6d
FIG. 6e
Patent Application Publication Mar. 19, 2009 Sheet 6 of 7 US 2009/0076542 A1
FIG. 7a
FIG. 7b
Patent Application Publication Mar. 19, 2009 Sheet 7 of 7 US 2009/0076542 A1
FIG. 70
US 2009/0076542 A1
ADHESIVE-CONTAINING WOUND CLOSURE
DEVICE AND METHOD
BACKGROUND OF THE INVENTION
[0001] 1. Field of Invention
[0002] The present invention relates to medical and surgi-
cal wound closure and management, and methods for making
and using such devices. In particular, the present invention
relates to medical and surgical wound closure and manage-
ment, and related methods, where the device incorporates a
polymerizable adhesive material. The materials and methods
of the present invention provide an improvement over, and a
substitute for, conventional bandages, sutures and staples,
and provide improved methods for both approximating and
covering wounds, thus providing improved wound manage-
ment.
[0003] 2. Description of RelatedArt
[0004] There are currently in primary use at least four basic
ways for closing wounds resulting from surgical incisions or
accidental lacerations. These are sutures, surgical staples,
surgical skin tapes, and adhesive compositions. Sutures are
generally recognized as providing adequate wound support
for the duration of wound healing. However, suturing
involves additional trauma to the wound, as the needle and
suture material must be passed through the tissue at the mar-
gins of the wound. In addition, suturing can cause cosmeti-
cally unattractive wound closure marks, can be time consum-
ing, and, depending on techniques and types of sutures used,
may require removal. Such removal entails further medical
attention and can involve additional pain and trauma to the
patient particularly if the sutures become embedded in the
wound.
[0005] Surgical staples have disadvantages similar to
sutures in terms of cosmetic result. Further, removal of the
staples can be painful and, depending on location and patient
pain threshold, may require topical anesthetics.
[0006] Skin closure strips, such as conventional adhesive
bandages, are utilized for closure of relatively superficial skin
wounds. However, the contact adhesives that are used with
such strips typically retain holding power for no more than a
day or two and can lose holding power quickly in the presence
of moisture, for example, perspiration.
[0007] Direct application of adhesives has also been pro-
posed and used for wound closure purposes, especially
involving cyanoacrylate adhesives. Such materials are
achieving more widespread use for wound closure.
[0008] For example, monomer and polymer adhesives are
used in both industrial (including household) and medical
applications. Included among these adhesives are the 1,1-
disubstituted ethylene monomers and polymers, such as the
ot-cyanoacrylates. Since the discovery of the adhesive prop-
erties of such monomers and polymers, they have found wide
use due to the speed with which they cure, the strength of the
resulting bond formed, and their relative ease of use. These
characteristics have made ot-cyanoacrylate adhesives the pri-
mary choice for numerous applications such as bonding plas-
tics, rubbers, glass, metals, wood, and, more recently, bio-
logical tissues.
[0009] It is known that monomeric forms of 0t-cyanoacry-
lates are extremely reactive, polymerizing rapidly in the pres-
ence of even minute amounts of an initiator, including mois-
ture present in the air or on moist surfaces such as animal
tissue. Monomers of 01-cyanoacrylates are anionically poly-
merizable or free radical polymerizable, or polymerizable by
Mar. 19, 2009
zwitterions or ion pairs to form polymers. Once polymeriza-
tion has been initiated, the cure rate can be very rapid.
[0010] Medical applications of l,l-disubstituted ethylene
adhesive compositions include use as an altemate or an
adjunct to surgical sutures and staples in wound closure as
well as for covering and protecting surface wounds such as
lacerations, abrasions, burns, stomatitis, sores, and other sur-
face wounds. When an adhesive is applied, it is usually
applied in its monomeric form, and the resultant polymeriza-
tion gives rise to the desired adhesive bond.
[0011] For example, polymerizable l,l-disubstituted eth-
ylene monomers, and adhesive compositions comprising
such monomers, are disclosed in U.S. Pat. No. 5,328,687 to
Leung et al. Suitable methods for applying such compositions
to substrates, and particularly in medical applications, are
described in, for example, U.S. Pat. Nos. 5,582,834, 5,575,
997, and 5,624,669, all to Leung et al.
[0012] Combinations of the above approaches have also
been used in the art. For example, attempts have been made to
combine the use of sutures or stapes and adhesive composi-
tions. See, for example, U.S. Pat. No. 5,254,132. Likewise,
attempts have been made to combine the use of conventional
bandages or tapes and adhesive compositions. See, for
example, U.S. Pat. Nos. 5,259,835 and 5,445,597. However,
these approaches have typically met the same issues as
described above for the individual approaches, namely difli-
culties arising from the use of the sutures, staples and/or
bandages or tapes.
[0013] Accordingly, a need continues to exist for improved
materials and methods for wound approximation. A need also
continues to exist for improved materials and methods that
have a wider range of applications, from external to intemal
use, and from essentially non-biodegradable (where the mate-
rials are removed from the application site) to biodegradable
(where the materials are not directly removed from the appli-
cation site, but instead degrade over time).
SUMMARY OF THE INVENTION
[0014] The present invention addresses the above needs in
the art, and others, by providing improved materials and
methods for wound approximation.
[0015] In embodiments, the materials and methods of the
present invention provide significant advantages over the cur-
rent materials and methods for wound closure. The materials
and methods of the present invention can fully replace the use
of bandages, sutures, and/or staples on a variety of wounds
and tissue surfaces, thereby providing not only improved
wound approximation, but also improved wound closure.
These advantages include, among others, improved wound
closure, provision of an improved durable microbial barrier,
reduced procedure time, improved cosmesis, less pain (dur-
ing staple/ suture removal) resulting in increased patient sat-
isfaction, and improved financial/economic outcomes by
eliminating follow-up visits for staple/ suture removal.
[0016] In an embodiment, the present invention provides a
tissue bonding article, comprising:
[0017] a flexible or compliant material;
[0018] an adhesive substance applied over at least a portion
of a bottom side of said flexible or compliant material; and
[0019] a polymerizable adhesive composition permeated
throughout said flexible or compliant material.
[0020] In a modification of the above embodiment, the
tissue bonding article can further include a polymerization
initiator or rate modifier, a bioactive material, or combina-
US 2009/0076542 A1
tions thereof. Such additive can be included, for example, as
part of the flexible or compliant material, or mixed with the
polymerizable adhesive composition.
[0021] In another embodiment, the present invention pro-
vides a method of bonding tissue, comprising:
[0022] placing a flexible or compliant substrate over a sec-
tion of tissue;
[0023] applying a polymerizable adhesive composition
over and substantially covering the flexible or compliant sub-
strate; and
[0024] allowing the polymerizable adhesive composition
to permeate into and under the flexible or compliant substrate
and polymerize to form a composite structure bonded to said
tissue.
[0025] As with the tissue bonding article described above,
the method of bonding tissue according to the present inven-
tion can also incorporate a polymerization initiator or rate
modifier, a bioactive material, or combinations thereof. Such
additive can be included, for example, as part of the flexible or
compliant material, or mixed with the polymerizable adhe-
sive composition.
[0026] In other embodiments of the present invention, the
flexible substrate can include one or more adhesive strips,
which carry the adhesive substance and thereby adhere the
flexible substrate to the desired application site.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] These and other advantages and features of this
invention will be apparent. from the following, especially
when considered with the accompanying drawings, in which:
[0028] FIG. 1 is a schematic view of a first embodiment of
the present invention.
[0029] FIGS. 2a and 2b are cross-sectional views of the
embodiment of FIG. 1.
[0030] FIG. 3 is a schematic view of another embodiment
of the present invention.
[0031] FIG. 4 is a schematic view of another embodiment
of the present invention.
[0032] FIG. 5 is a schematic view of another embodiment
of the present invention.
[0033] FIGS. 6a-6e illustrate a method ofusing a compos-
ite structure according to an embodiment of the present inven-
tion.
[0034] FIG. 7a is a perspective view of another embodi-
ment of the present invention.
[0035] FIG. 7b is a perspective view of a different embodi-
ment of the present invention shown in FIG. 7a.
[0036] FIG. 7c is a perspective view of a further embodi-
ment of the present invention shown in FIG. 7b.
DETAILED DESCRIPTION OF PREFERRED
EMBODIMENTS
[0037] An embodiment of the present invention is shown
schematically in FIG. 1. In FIG. 1, a flexible substrate 1 is
shown as including a flexible material 10 coated on several
portions with an adhesive substance 2. FIGS. 2a and 2b are
cross-sectional views of the flexible substrate 1 of FIG. 1,
taken along lines 211-211 and 2b-2b, respectively. FIGS. 1 and
211-219 show that, in embodiments, the adhesive substance
does not cover an entire portion of the flexible substrate, but
only portions thereof.
[0038] In the embodiment of FIG. 1, the flexible or com-
pliant material 10 can be formed of any suitable flexible or
Mar. 19, 2009
compliant material, providing that the aims of the present
invention are obtained. Preferably, the flexible or compliant
material 10 is a material that is flexible, porous, and non-
toxic.As used herein, the term “flexible” is used to refer to the
flexible or compliant material 10. However, unless stated
differently in context, the term “flexible” is meant to cover a
range of materials, which exhibit one or more properties such
as being flexible, compliant, elastic, or memory retentive. For
example, “flexible” is also meant to refer to materials that
exhibits elastic or memory properties, i.e., the ability for the
material to retum to its original shape when stresses applied
thereto are reduced or eliminated.
[0039] The flexible material is preferably flexible or com-
pliant, to allow the flexible substrate to be placed on the
desired surface (such as skin, organ, tissue, or the like) in a
manner that allows the flexible substrate to conform to the
topology of the desired surface. Likewise, the flexible mate-
rial is preferably porous, to allow the subsequently applied
polymerizable adhesive material to pass through or permeate
through the flexible material and to polymerize as a layer
beneath the flexible material, while adhering the flexible
material to the desired substrate. Such porosity will also
preferably allow air and water to pass through the flexible
material. Depending upon the degree of porosity (and/or the
size of the openings in the mesh), such porosity of the flexible
material or ability of air and water to permeate through the
flexible material may be tailored to either remain after the
final composite material is formed, or to be absent therefrom.
The flexible material is also preferably non-toxic, as it is
intended to be used as a wound covering, such as on biologi-
cal tissues. As such, the flexible material should be biologi-
cally compatible with the desired substrate (such as tissue,
skin, organ, or the like), and is preferably a material that is
govemmentally approved or generally regarded as safe for the
desired purpose.
[0040] In other embodiments, the flexible material may be
selected to be elastic or have some memory effect. In such
embodiments, the elastic properties of the flexible material
may desirably provide a degree of pressure or stress at the
application site, for example, to maintain wound edge
approximation. Likewise, in embodiments where such addi-
tional degree of pressure or stress at the application site is not
desired, the flexible material may be selected to have less or
no elasticity.
[0041] In embodiments of the present invention, the flex-
ible material can be either biodegradable, or not biodegrad-
able. By “biodegradable” in this invention is meant that the
flexible substrate biodegrades over time in vivo, such that it
does not require physical removal of the composite structure
after a set period of time. Thus, for example, a biodegradable
flexible material is one that, in the in vivo environment, will
biodegrade over a period of from about one week to about five
years. A non biodegradable material is one that does not
biodegrade in an in vivo environment within about five years.
Such a non biodegradable material thus would require physi-
cal removal of the composite structure at a desired time, rather
than slowly deteriorating over time. Likewise, in some
embodiments, it is preferred that the combination of materials
forming the composite structure (i.e., the flexible material and
the polymerizable adhesive composition) together be biode-
gradable, while in other embodiments, it is preferred that the
combination of materials forming the composite structure
(i.e., the flexible material and the polymerizable adhesive
composition) together be not biodegradable. Biodegradable
US 2009/0076542 A1
and non-biodegradable polymerizable adhesive composi-
tions are known in the art and are described below. Alterna-
tively, combination of two or more biodegradable and/or non-
biodegradable materials can be used, to provide tailored
results in terms of properties such as biodegradation and the
like.
[0042] For biodegradable materials, a range of materials
can be selected as the flexible material, preferably to provide
a desired target biodegradation time. Thus, for example, suit-
able materials can be selected to provide either a short bio-
degradation period (such as between about one week and
about two months) or a longer biodegradation period (such as
between about two months and about five years). Suitable
selection of the flexible material will thus allow tailoring of
the flexible substrate to the particular application. For
example, in embodiments where the flexible substrate is used
to form a composite structure on the surface of a patient’s skin
(such as in the conventional context of a bandage), it is desir-
able that the flexible substrate is not biodegradable. Rather,
after a set period of time, the composite structure is physically
removed, either to permit completion of healing or to reapply
a new composite structure. In other embodiments, however, it
may be desirable that the composite structure biodegrade over
a set period of time, for example when the composite structure
is used internally where subsequent removal would otherwise
require further trauma to the tissue.
[0043] In embodiments, it is preferred that the flexible
material is a mesh material. Suitable mesh materials can be
formed of either synthetic or natural materials. Such mesh
material can be formed of either woven or non-woven fabrics
or materials. The flexible material may be, for example, any
suitable polymeric film, plastic foam (including open celled
foam), a woven fabric, knitted fabric, a non-woven fabric,
mixture thereof, or the like. In particular, suitable flexible
materials may thus be prepared, for example, from nylon, a
polyolefin film, such as polyethylene, polypropylene, ethyl-
ene propylene copolymers, and ethylene butylene copoly-
mers, polyurethanes, polyurethane foams, polystyrenes, plas-
ticized polyvinylchlorides, polyesters, polyamides, and
cotton. Suitable specific examples include, for example,
nylon, polyethylene, polypropylene, ethylene propylene
copolymers, ethylene butylene copolymers, polyurethane,
polystyrene, plasticized polyvinylchloride, polyester, polya-
mide, cotton, polytetrafluoroethylene (PTFE), biovascular
material, collagen, Gore-Tex®, Dacron, etc.
[0044] In some embodiments, it is preferred that the mesh
material not be formed of elastin, or elastin-based materials.
Although elastin may be suitable for some uses, synthetic
materials are preferred in embodiments in view of their avail-
ability, ease of manufacture, physical properties such as
strength and durability, and biological compatibility. Thus, in
such embodiments, it is preferred that the mesh material is
substantially or completely free of elastin or elastin-based
materials. Further, in such embodiments, it is preferred that
the entire flexible substrate (i.e., the combination of the flex-
ible material and the adhesive substance) is substantially or
completely free of elastin or elastin-based materials.
[0045] In other embodiments, it is preferred that the flexible
material be formed of a synthetic, semi-synthetic, or natural
organic material. Thus, for example, it is preferred that the
flexible material be formed of a synthetic or natural polymer
material, but not from a material such as metal (such as silver,
steel or the like) or glass or ceramic. The flexible material is
preferably flexible, as described above, yet resistant to tear-
Mar. 19, 2009
ing. In one embodiment, the thickness of the flexible material
of the present invention is from about 0.1 mil to about 50 mils.
In another embodiment, the thickness of the flexible material
is from about 0.5 mil to about 20, preferably from about 0.7
mil to about 10 mils, or from about 1 mil to about 5 mils.
[0046] The flexible material may be opaque or translucent.
In some embodiments of the present invention, the flexible
material is provided to have a skin color, such that the flexible
material masks the appearance of the underlying surface
(such as a wound). However, in other embodiments, the flex-
ible material can be provided with “designer” colors and/or
pattems, or even cartoon character designs. In other embodi-
ments, the flexible material may be clear, thus not masking the
underlying surface.
[0047] As shown in FIGS. 1-3, the flexible substrate 1
includes an adhesive substance 20 applied to portions of the
flexible material 10. Preferably, as shown in FIG. 1, the adhe-
sive substance 20 is applied to the flexible material 10 on
opposite ends of the flexible material 10. In this manner, the
flexible substrate 1 can be applied over a wound or other
desired substrate such that the portion of the flexible material
not coated with the adhesive substance straddles the wound.
(This use of the composite structure will be described in more
detail below.) Accordingly, the adhesive substance is applied
to the same side of the flexible material, and the exposed
adhesive substance can be covered by a suitable release layer
or liner (not shown) to preserve the adhesiveness of the flex-
ible substrate until time of use.
[0048] Although not limited to any particular orientation,
the adhesive substance can be applied either on a short or a
long edge of the flexible material 10. Thus, for example, FIG.
1 shows the adhesive substance 20 applied on opposite short
(substantially parallel) ends of a rectangular flexible material
10. This embodiment roughly corresponds to a conventional
bandage, where the adhesive portions are applied on opposite
sides of a wound and the central (uncoated) portion of the
flexible material covers the wound. Altematively, FIG. 3
shows an embodiment where the adhesive substance 20 is
applied on opposite long (substantially parallel) ends of a
rectangular flexible material 10. This embodiment roughly
corresponds to a tape design, where the edges of the tape are
applied on opposite sides of a lengthwise wound and the
central (uncoated) portion of the flexible material covers the
lengthwise wound. Of course, the invention is not limited to
such embodiments, and other orientations of the invention
will be readily apparent to those skilled in the art based on the
present disclosure. For example, FIG. 4 shows an embodi-
ment where the adhesive substance 20 is applied on all four
ends or edges of a square flexible material 10, and FIG. 5
shows an embodiment where the flexible substrate is in a form
of a roll of material 5, and the adhesive substance 20 is applied
on the long lengthwise edges of the flexible material 10.
[0049] Preferably, the adhesive substance is thus applied to
the flexible material so as to form distinct first, second and
third regions across a width or length dimension of the flex-
ible material. In the first region, the flexible substrate is not
covered with the adhesive substance. This region is intended
to be placed over an underlying wound or tissue trauma, such
that the wound is not contacted (or is substantially not con-
tacted) by the adhesive substance. The second and third
regions, which adjoin the first region on opposing edges
thereof, are the regions where the adhesive substance is
applied. These second and third regions are intended to be
placed on opposite sides of an underlying wound or tissue
US 2009/0076542 A1
trauma, to temporarily secure the flexible substrate to the
desired application site, such that the wound per se is not
contacted (or is substantially not contacted) by the adhesive
substance.
[0050] Although not specifically shown in the figures, a
suitable backing or release material may also be used to cover
the adhesive substances applied to the bottom side of the
flexible material. Such backing materials are well known in
the art for covering pressure sensitive adhesives and can
include, for example, paper, plastic, or the like.
[0051] When forming rectangular flexible substrates for
use in the present invention, any suitable dimensions of the
material can be provided. For example, in the conventional
bandage configuration, where the adhesive substance is pro-
vided on the short parallel ends of the flexible material, the
flexible material can range in width from about M: inch to
about 2 or 3 inches or more, although preferred widths in
embodiments may be from about 1/2 to about 1 or 11/2 inches,
and can range in length from about inch to about 4 or 5 inches
or more, although preferred lengths in embodiments may be
from about 1 to about 2 or 3 inches. Likewise, in the configu-
ration of being a lengthwise bandage or rolled tape, where the
adhesive substance is provided on the long parallel ends of the
flexible material, the flexible material can range in width from
about 1/2 inch to about 4 or 5 inches or more, although pre-
ferred widths in embodiments may be from about 1 to about
2 or 3 inches, and can range in length from about 1 inch to
about 6 or 8 inches or more, although preferred lengths in
embodiments may be from about 2 to about 4 or 5 inches.
However, a particular advantage of this embodiment is that
the flexible substrate may be used to form a composite struc-
ture over a longer wound, such as a long laceration on inci-
sion. As such, embodiments of the present invention can
provide a flexible substrate having length exceeding 8 or even
12 inches, such as ranging in lengths up to 18 inches, 24
inches, 30 inches, or more. When provided in the configura-
tion of a roll, the flexible substrate can have virtually any
practical length, such as 5, 6, 8, 10, or 12 feet or more, which
can be cut to desired length at the time of use. Of course, it will
be apparent that the materials of the present invention are not
limited to any particular dimensions, and that the dimensions
(length, width, thickness, etc.) of the flexible substrate can be
varied and tailored, as desired.
[0052] As such, various sized flexible materials can be pre-
pared and packaged for use. For example, shorter length
materials (for example, 15-inch) can be prepared and pack-
aged for use in “short laceration” applications, while longer
length materials (for example, 30-inch) can be prepared and
packaged for use in “long laceration” applications. In other
embodiments, a variety of length materials can be provided,
with the intention that the materials are single use materials,
where any leftover length of the flexible material is discarded.
Such single-use embodiments are particularly desirable
where the flexible material is sterilized, and sterility is desired
to be maintained until the time of use. In other embodiments,
such as where sterility is not a requirement, a longer length of
flexible material can be provided where any unused portion
can be saved for later use.
[0053] Still other configurations for the flexible substrate 1
will be apparent to those skilled in the art. For example,
although described above as being in rectangular or square
configurations, the flexible substrate can take any number of
other shapes, which can be designed for particular applica-
tions. For example, circular or round flexible materials can be
Mar. 19, 2009
used, such as to cover blister bases, sores, or the like; arc-
shaped (curved rectangular shaped) flexible materials can be
used, such as to cover curved lacerations or incisions; and the
like. Other shapes, such as oval, triangular, polygonal, semi-
circular, and the like, can also be used, in embodiments.
[0054] Although shown in the figures as dotted areas, the
adhesive substance, preferably with a release layer or backing
when the material is not to be immediately used, may be
applied to the desired portions of the flexible material in either
a continuous or discontinuous manner. Thus, for example, the
adhesive substance can be applied as a solid layer over the
desired area, or in a set or random pattem. Preferably, the
adhesive substance is applied to form a pattem on the flexible
material. The adhesive may be applied in any number of
pattems, including, for example, in a sine wave using either a
smooth pattem (rounded waves) or a sharp pattem (triangle
shaped waves) closely packed together. In a preferred
embodiment, the adhesive forms a continuous network so that
the adhesive-free areas are not interconnected. The adhesive
substance is typically present in coat weight from about 10 to
about 200, or from about 20 to 150 grams per square meter
(gsm). Of course, other coat weights of the adhesive sub-
stance can be used, as desired.
[0055] The adhesive substance used in the flexible substrate
of the present invention may, for example, be any suitable
adhesive substance. Preferably, the adhesive substance is a
medical grade adhesive, such as acrylic based pressure sen-
sitive adhesives (PSAs), rubber based pressure sensitive
adhesives, silicone pressure sensitive adhesives, mixtures
thereof, or the like. In embodiments, it is preferred that the
adhesive sub stance be different from the polymerizable adhe-
sive composition. Thus, for example, it is preferred that while
the polymerizable adhesive composition can be, for example,
a polymerizable monomeric adhesive composition, the adhe-
sive substances is an adhesive material that is not a polymer-
izable adhesive composition, such as a pressure sensitive
adhesive.
[0056] Suitable rubber based PSAs include, but are not
limited to, those taught in U.S. Pat. No. 5,705,551 and in U.S.
Pat. No. 4,080,348, the disclosures of which are hereby incor-
porated by reference. Examples of polymeric rubber bases
include one or more of styrene-isoprene-styrene polymers,
styrene-olefin-styrene polymers including styrene-ethylene/
propylene-styrene polymers, polyisobutylene, styrene-buta-
diene-styrene polymers, polyisoprene, polybutadiene, natu-
ral rubber, silicone rubber, acrylonitrile rubber, nitrile rubber,
polyurethane rubber, polyisobutylene rubber, butyl rubber,
halobutyl rubber including bromobutyl rubber, butadiene-
acrylonitrile rubber, polychloroprene, and styrene-butadiene
rubber.
[0057] A particularly useful rubber based adhesive is that
which has a thermoplastic elastomeric component and a resin
component. The thermoplastic elastomeric component con-
tains about 55-85 parts of a simple A-B block copolymer
wherein the A-blocks are derived from styrene homolo gs and
the B-blocks are derived from isoprene, and about 15-45 parts
of a linear or radical A-B-A block copolymer wherein the
A-blocks are derived from styrene or styrene homologs and
the B-blocks are derived from conjugated dienes or lower
alkenes, the A-blocks in the A-B block copolymer constitut-
ing about 10-18 percent by weight of the A-B copolymer and
the total A-B and A-B-A copolymers containing about 20
percent or less styrene. The resin component consists of
essentially of tackifier resins for the elastomeric component.
US 2009/0076542 A1
In general any compatible conventional tackifier resin or mix-
ture of such resins may be used. These include hydrocarbon
resins, rosin and rosin derivatives, polyterpenes and other
tackifiers. The adhesive composition contains about 20-300
parts of the resin component per one hundred parts by weight
of the thermoplastic elastomeric component. One such rubber
based adhesive is commercially available from Ato Findley
under the trade name HM3210.
[0058] Useful acrylic based PSAs include, but are not lim-
ited to, those taught in U.S. Pat. No. 5,947,917 and U.S. Pat.
No. 5,164,444 (acrylic emulsion), U.S. Pat. No. 5,623,011
(tackified acrylic emulsion). It can also be radiation curable
mixture of monomers with initiators and other ingredients
such as those taught in U.S. Pat. No. 5,232,958 (UV cured
acrylic) and U.S. Pat. No. 5,232,958 (EB cured). The disclo-
sures of these patents are hereby incorporated by reference.
[0059] It is contemplated that any acrylic based polymer
capable of forming an adhesive layer with suflicient tack to
adhere to the flexible material, the release liner or to a sub-
strate, and with acceptable adhesion to skin, may function in
the present invention. In certain embodiments, the acrylic
polymers for the pressure-sensitive adhesive layers include
those formed from polymerization of at least one alkyl acry-
late monomer or methacrylate, an unsaturated carboxylic
acid and optionally a vinyl lactam. Examples of suitable alkyl
acrylate or methacrylate esters include, but are not limited to,
butyl acrylate, ethyl acrylate, 2-ethylhexyl acrylate, isooctyl
acrylate, isononyl acrylate, isodecyl acrylate, methyl acry-
late, methylbutyl acrylate, 4-methyl-2-pentyl acrylate, sec-
butyl acrylate, ethyl methacrylate, isodecyl methacrylate,
methyl methacrylate, and the like, and mixtures thereof.
Examples of suitable ethylenically unsaturated carboxylic
acids include, but are not limited to, acrylic acid, methacrylic
acid, fumaric acid, itaconic acid, and the like, and mixtures
thereof. A preferred ethylenically unsaturated carboxylic acid
monomer is acrylic acid. Examples of suitable vinyl lactams
include, but are not limited to, N-vinyl caprolactam, 1-vinyl-
2-piperidone, 1 -vinyl-5 -methyl-2 -pyrrolidone, vinyl pyrroli-
done, and the like, and mixtures thereof.
[0060] The adhesive substance may also include a tackifier.
Tackifiers, are generally hydrocarbon resins, wood resins,
rosins, rosin derivatives, and the like. It is contemplated that
any tackifier known by those of skill in the art to be compat-
ible with elastomeric polymer compositions may be used
with the present embodiment of the invention. One such
tackifier, found to be useful is Wingtak 10, a synthetic poly-
terpene resin that is liquid at room temperature, and sold by
the Goodyear Tire and Rubber Company of Akron, Ohio.
Wingtak 95 is a synthetic tackifier resin also available from
Goodyear that comprises predominantly a polymer derived
from piperylene and isoprene. Other suitable tackifying addi-
tives may include Escorez 1310, an aliphatic hydrocarbon
resin, and Escorez 2596, a C5-C8 (aromatic modified ali-
phatic) resin, both manufactured by Exxon of Irving, Tex. Of
course, as can be appreciated by those of skill in the art, a
variety of different tackifying additives may be used to prac-
tice the present invention.
[0061] In addition to the tackifiers other additions may be
included in the adhesive substances to impart desired prop-
erties. For example, plasticizers may be included and they are
known to decrease the glass transition temperature of an
adhesive composition containing elastomeric polymers.
Shellflex 371 plasticizer is an example of a useful naphthenic
processing oil available from Shell Oil Company of Houston,
Mar. 19, 2009
Tex. Antioxidants also may be included on the adhesive sub-
stance. Also included as suitable are Irgafos 168 antioxidant
and Irganox 565 antioxidant available from Ciba-Geigy,
Hawthome, N.Y. Cutting agents such as waxes and surfac-
tants also may be included in the adhesive substance. Other
optional materials that may be added to the adhesive sub-
stance layer in minor amounts (typically less than about 25%
by weight of the elastomeric phase) include pH controllers,
medicaments, bactericides, growth factors, wound healing
components such as collagen, antioxidants, deodorants, per-
fumes, antimicrobials and fungicides.
[0062] Useful silicone pressure sensitive adhesives include
those commercially available from Dow Coming Corp.,
Medical Products and those available from General Electric.
Examples of silicone adhesives available from Dow Cormng
include those sold under the trademarks BIO-PSA X7-3027,
BIO-PSA X7-4919, BIO-PSA X7-2685, BIO-PSA X7-3122
and BIO-PSA X7-4502. Additional examples of silicone
pressure sensitive adhesives useful in the present invention
are described in U.S. Pat. Nos. 4,591,622, 4,584,355, 4,585,
836 and 4,655,767, the entire disclosures of which are incor-
porated herein by reference.
[0063] In another embodiment of the present invention, the
flexible substrate can be coated on one side with an adhesive
substance. In this embodiment, the adhesive substance can be
located on substantially an entire surface of the flexible sub-
strate, rather than only on opposing edges of the flexible
substrate as described above. When prepared in this manner,
the adhesive substance can be coated to cover the entire
surface in a continuous coating or layer. Altematively, or
preferably in some embodiments, the coating is discontinu-
ous to provide areas that are not covered by the adhesive
substance, such as by the adhesive substance being provided
in a form of regular or random spots, lines, or the like. Where
the adhesive sub stance does not cover the entire surface of the
flexible substrate to form a continuous layer, it is preferred
that the adhesive is coated on at least 25% but no more than
75% of the surface area, and more preferably between about
40 and about 60% of the surface area.
[0064] In this embodiment, the flexible substrate can be
applied to the desired surface much in the same marmer as a
piece of tape, where substantially the entire surface of the
flexible substrate adheres to the desired surface. The poly-
merizable adhesive composition can then be applied to the
exposed surface of the flexible substrate, in the marmer as
described above. A benefit of this embodiment is that the
entire applied flexible substrate can be retained on the desired
surface, without trimming off the adhered portions in the
manner described above.
[0065] When the flexible substrate is provided according to
this embodiment, it is preferred that the adhesive substance
applied to the surface of the flexible substrate be a pressure
sensitive adhesive, which preferably exhibits a low degree of
adhesiveness. The adhesive substance to be applied can be, if
desired, the same as the adhesive substance described above,
which is applied to only portions of the flexible substrate. Or,
the adhesive substance used in this embodiment can be a
weaker or different adhesive substance. That is, the purpose
of the adhesive substance is only to maintain the flexible
substrate in position on the desired surface, and optionally
provide a minimal adhesion force to approximate or appose
the wound surfaces, until the polymerizable adhesive com-
position is applied and allowed to set to fully adhere the
flexible substrate to the desired surface. The adhesive sub-
US 2009/0076542 A1
stance is thus weak enough to allow the applied polymeriz-
able adhesive material to penetrate through the flexible sub-
strate and the applied adhesive substance, to form a
polymerized bond between the flexible substrate (and applied
adhesive substance) and the underlying desired substrate.
[0066] In this embodiment, any suitable adhesive substance
can be used, as desired. Preferably, the adhesive substance
should be non-toxic, and capable and/ or approved for use on
biological surfaces. Suitable adhesive substances thus
include, for example, those adhesive substances commonly
used in production of conventional adhesive bandages. Fur-
thermore, in this embodiment where the adhesive substances
covers substantially an entire face of the flexible material, and
thus remains in the final composite structure, it is preferred
that the polymerizable adhesive composition (described in
more detail below) be able to interact with and/or solubilize
the adhesive sub stances. That is, it is preferred that the poly-
merizable adhesive composition be able to in essence replace
the adhesive substance as the primary means of attaching the
composite structure to the underlying substrate (application
site, such as tissue or wound). This can occur, for example,
either by the polymerizable adhesive composition solubiliz-
ing the adhesive substance, or by the polymerizable adhesive
composition being able to bond the flexible material to the
underlying substrate through gaps or voids either pre-existing
or created in the adhesive substance layer.
[0067] Preferably, the adhesive substances is the only
attachment means present on the flexible substrate for attach-
ing the flexible material to the desired application or treat-
ment site. Thus, for example, the flexible substrate does not
further include other physical attachment means such as
hooks, barbs, pins, projections, or the like, which operate to
physically latch or otherwise attach the flexible substrate to
the desired application or treatment site. Such attachment
means are not desired, for example, because they introduce
additional trauma to the underlying surface. Thus, it is pre-
ferred that the flexible substrate not include features that
penetrate even surface layers of the underlying substrate, such
as dermal layers of the skin.
[0068] In addition to including the flexible material and an
amount of adhesive substance, as described above, the flex-
ible substrate can, if desired, include one or more chemical
materials located within the flexible material. For example,
one or more chemical substances can be dispersed in the
flexible material, such as being chemically bound, physically
bound, absorbed, or adsorbed to the flexible material. Thus,
for example, the flexible substrate can include a polymeriza-
tion initiator or rate modifier, or can include one or more
bioactive materials. As desired, the one or more chemical
substances can be either immobilized on the flexible material,
for example so that it has a desired effect but is not detached
from the flexible material during use, or it can be attached to
the flexible material in a manner such that it becomes
detached during use.
[0069] For example, it may be desirable to immobilize a
polymerization initiator or rate modifier on the flexible mate-
rial, so that the initiator or rate modifier provides the desired
initiation or rate modification effect to a subsequently applied
polymerizable adhesive composition, but without the initiator
or rate modifier becoming detached from the flexible material
and its residues dispersed in the resultant polymeric material.
Altematively, for example, a bioactive material may be ini-
tially attached to the flexible material, but only in such a
manner that it becomes mobilized or solubilized by a subse-
Mar. 19, 2009
quently applied polymerizable adhesive composition and dis-
persed in the resultant polymeric material. If desired, a com-
bination of chemical substances can also be provided on the
flexible material, to provide multiple effects. For example, as
described above, a first chemical species (such as a polymer-
ization initiator or rate modifier) can be immobilized on the
flexible material, while a second, different chemical species
(such as a bioactive material) can be detachably attached to
the flexible material. Other combinations of chemical species
and resultant effects are also envisioned by the present inven-
tion.
[0070] When present in or on the flexible material, the
chemical substances (i.e., polymerization initiator, rate modi-
fier, and/or bioactive materials, or other additives), can be
incorporated in or on the flexible material in any suitable
manner. For example, the chemical substance can be added to
the flexible material by contacting the flexible material with a
solution, mixture, or the like including the chemical sub-
stances. Altematively, the chemical substance can be incor-
porated into or onto the flexible material during manufacture
of the flexible material, such as during molding or the like of
the flexible material.
[0071] A method for using the flexible substrate and result-
ant composite structure will now be described.
[0072] The materials of the present invention are advanta-
geously used as wound dressings. For example, the materials
of the present invention are advantageously used as replace-
ments for conventional bandages, or as replacements for con-
ventional use of sutures and staples for closing wounds. As
compared to conventional bandages, the flexible substrate of
the present invention generally provides the same wound
approximation and pressure benefits. However, because the
flexible substrate is used to provide a composite structure by
the addition of a polymerizable adhesive composition, the
resultant composite structure provides significant benefits
over the conventional bandage in terms of improved wound
management, stronger adhesion to the underlying application
site, microbial barrier properties, improved patient satisfac-
tion, and the like. Thus, for example, the materials of the
present invention, by means of the applied adhesive substance
on the bottom side of the flexible material, provide wound
approximation prior to application of a polymerizable adhe-
sive material to the upper surface of the flexible material,
which subsequently permeates through the flexible material
as the adhesive polymerizes, to form a flexible, adherent
wound dressing. The portions of the flexible material previ-
ously coated with the adhesive substance can then, if desired,
be trimmed away to provide a unitary composite structure
over the wound. Furthermore, as compared to conventional
sutures and staples, the composite structure of the present
invention also generally provides the same wound approxi-
mation and pressure benefits. However, because the compos-
ite structure uses a polymerizable adhesive composition
rather than punctures for adhesion to the underlying applica-
tion site, the resultant composite structure provides signifi-
cant benefits over the conventional sutures and staples in
terms of improved wound management, stronger adhesion to
the underlying application site, microbial barrier properties,
improved patient satisfaction, less tissue trauma (since addi-
tional punctures are not made), lessened scarring, and the
like.
[0073] One method according to the present invention is
shown successively in FIGS. 6a-6e. Although the method is
shown using a flexible substrate such as that shown in FIG. 3
US 2009/0076542 A1
or FIG. 5, the invention is not limited to this embodiment. In
FIGS. 6a-6e, a surface is shown having a lengthwise wound.
Thus, for example, the figures show a skin surface (arm or leg
30) having a jagged, lengthwise wound or laceration 40. The
wound is closed using the composite structure according to
the present invention.
[0074] In a first step as shown in FIG. 6a, the arm or leg 30
is shown having an open wound 40. Preferably, the wound is
first cleaned by removing excess exudates (blood or the like)
to provide as dry a wound as possible to assist in wound
closure.
[0075] In a second step as shown in FIG. 6b, a length of
flexible substrate is provided. Preferably, the length of flex-
ible substrate is longer than the wound to be closed, and
extends beyond opposite ends of the wound a sufficient dis-
tance to permit suflicient bonding. Thus, for example, the
length of flexible material is preferably suflicient to extend at
least IA inch, more preferably at least 1/2 inch or at least 3A:
inch, and even more preferably at least one inch beyond each
end of the wound. Furthermore, the flexible substrate is pref-
erably wide enough to extend beyond each lateral edge of the
wound throughout the length of the wound. The width of the
flexible substrate is preferably wide enough that the entire
wound is covered, with excess coverage, by the portion of the
flexible substrate that is not previously coated with an adhe-
sive substance for temporary bonding to the desired surface.
That is, the uncoated portions of the flexible substrate pref-
erably cover the fill width of the wound, and extend beyond
opposite lateral edges of the wound a suflicient distance to
permit sufficient bonding. Thus, for example, the width of
flexible substrate is preferably sufficient to extend at least M:
inch, more preferably at least 1/2 inch or at least 3A: inch, and
even more preferably at least one inch beyond each lateral
edge of the wound.
[0076] In the second step, the previously applied adhesive
substance on one edge of the flexible substrate is exposed. For
example, the adhesive substance can be exposed either by
applying the adhesive substance to the edge of the flexible
substrate (or to the area of application adjacent the wound), or
by removing a release layer covering the adhesive substance
on the flexible substrate. The flexible substrate 1 is then
applied to the arm or leg 30 at an area adjacent the wound 40,
by applying the exposed adhesive substance to the arm or leg
surface. If necessary, pressure can be applied to the flexible
substrate 1 to help adhere the flexible substrate to the arm or
leg 30.
[0077] In a third step as shown by FIG. 6c, the opposite end
of the flexible substrate is applied to the wound. Preferably,
slight to moderate pressure is applied to opposite edges of the
wound (such as by forceps, fingers, clamps, or the like) to
approximate or appose the wound edges. Preferably, such
approximation is conducted in a medically accepted manner,
such as to as precisely as possible position the wound edges to
help reduce subsequent scarring. With the wound edges
approximated, the previously applied adhesive substance on
the second edge of the flexible substrate is exposed. The
remaining edge of the flexible substrate 1 is then applied to
the arm or leg 30 at an area adjacent the wound 40, but
opposite the wound 40 from the previously applied first edge
of the flexible substrate 1, by applying the exposed adhesive
substance to the arm or leg surface. If necessary, pressure can
be applied to the flexible substrate 1 to help adhere the flexible
substrate to the arm or leg 30.
Mar. 19, 2009
[0078] In a fourth step as shown by FIG. 6d, a polymeriz-
able adhesive composition, such as a polymerizable mono-
meric adhesive composition 50, is applied over at least a
portion of the surface of the flexible substrate 1. Preferably,
the polymerizable adhesive composition 50 is applied to fully
cover the surface of the flexible substrate 1. However, if
desired, a lesser amount of the polymerizable adhesive com-
position can be used to conserve materials and assist in sub-
sequent steps. In this instance, the polymerizable adhesive
composition is preferably applied to the flexible substrate 1 at
least in an area suflicient to cover the portion of the flexible
substrate that will remain on the surface following comple-
tion of the application process. Thus, for example, where
portions of the flexible substrate are to be removed as
described in the following step 5, the polymerizable adhesive
composition is applied to the flexible substrate to fully cover
the non-removed portions. Alternatively, the polymerizable
adhesive composition can be applied to only portions of the
flexible substrate, such as only to portions overlying an under-
lying wound, or to portions overlying part, but not all, of the
underlying wound.
[0079] In this step of applying the polymerizable adhesive
composition, a suflicient amount of polymerizable adhesive
composition should be applied to form the desired composite
structure once the polymerizable adhesive composition has
polymerized (or cured). Thus, for example, the amount of
polymerizable adhesive composition should be suflicient to
preferably allow the composition to penetrate through the
flexible material to form a continuous coating between the
arm or leg 30 and wound 40, and the flexible material of the
flexible substrate 1, which continuous coating subsequently
polymerizes or cures to form a continuous polymeric coating
between the flexible substrate and the underlying surface. The
quantity of polymerizable adhesive composition should pref-
erably further allow for a quantity of the composition to
remain in, and preferably over, the flexible substrate. This
further amount of polymerizable adhesive composition poly-
merizes or cures with the remaining polymerizable adhesive
composition to provide a unitary composite structure that is
bonded to the underlying surface, such as the underlying
surface of the arm or leg 30 and wound 40.
[0080] If necessary or desired, the step of applying poly-
merizable adhesive composition to the flexible substrate can
be repeated one or more times. Thus, for example, a second or
subsequent coating of the polymerizable adhesive composi-
tion can be applied, either prior or subsequent to complete
curing of the underlying layer of polymerizable adhesive
composition. Preferably, where multiple layers are to be
applied, it is preferred that subsequent layers be applied after
curing of the underlying layer has begin, but before curing is
complete.
[0081] When applying the polymerizable adhesive compo-
sition to the flexible substrate, the polymerizable adhesive
composition is preferably applied over an entire surface of the
flexible substrate. That is, while the flexible substrate may
provide some wicking, flowing, or capillary movement of the
polymerizable adhesive composition within the bulk material
of the flexible substrate, such wicking or capillary movement
is minimal, and is not intended to provide complete coverage
of the polymerizable adhesive composition over the flexible
substrate. Thus, for example, it will generally not be possible
to apply one or two drops of the polymerizable adhesive
composition to the flexible substrate, and expect the polymer-
izable adhesive composition to completely cover the flexible
US 2009/0076542 A1
substrate (unless, of course, the flexible substrate is such a
small size that the drops substantially cover the surface).
Rather, in embodiments of the present invention, the poly-
merizable adhesive composition is applied by dabbing,
brushing, rolling, painting, swabbing or the like, the polymer-
izable adhesive composition onto the flexible substrate. If
necessary, the applied polymerizable adhesive composition
can be spread around on the surface of the flexible substrate to
provide improved coverage.
[0082] In a fifth step as shown in FIG. 6e, portions of the
thus-formed composite structure are trimmed off, to provide
a final composite structure covering the underlying wound. In
this embodiment, the portions of the composite structure 1
corresponding to the portions of the flexible substrate 10
coated with the adhesive substance 20, are trimmed off. Such
trimming may be preferred and/or required, for example,
because the adhesive properties of the adhesive substance
differ from the adhesive properties provided by the polymer-
izable adhesive composition. Where the adhesive substance
20 provides less adhesion than the polymerizable adhesive
composition 50, it is likely that the portions adhered only by
the adhesive substance 20 will prematurely separate from the
underlying tissue. To prevent such premature separation, and
resulting problems of lessened appearance and the like, these
portions can be trimmed off after the polymerizable adhesive
composition has cured.
[0083] Where the portions are to be trimmed off, such trim-
ming can be conducted by any desired and suitable means.
For example, the portions can be peeled back from the under-
lying surface, and trimmed using scissors, a knife, a scalpel,
or the like. Altematively, the flexible material used in forming
the flexible substrate can be provided with one or more per-
forations or tear lines, to assist in the subsequent trimming
operation.
[0084] To assist in the subsequent trimming operation, it is
preferred that the adhesive substance applied to the underside
of the flexible material be provided in such a marmer that the
polymerizable adhesive composition applied to the topside of
the flexible substrate does not penetrate into or under the
adhesive substance. That is, it is preferred that the relatively
weaker adhesiveness provided by the adhesive substance, is
not strengthened by interaction with the relatively stronger
polymerizable adhesive composition. Preventing such inter-
action will assist in being able to peel back the flexible sub-
strate in the areas of the adhesive substance to permit trim-
ming of those portions. This interaction between the adhesive
materials can be prevented, for example, by using adhesive
materials that are not soluble in each other, by providing a
substantially continuous coating of the adhesive substance on
the desired portions of the flexible material, or the like. How-
ever, even if some interaction between the adhesive sub stance
and the polymerizable adhesive composition does occur, the
adhesive bond provided by the resultant combined adhesive
may still be weak enough to permit trimming of the desired
portions of the flexible substrate. Alternatively, if a bond is
provided that is too strong to permit convenient trimming,
then the portions of the flexible substrate having the adhesive
substance can be retained on the application site, as the bond
will tend not to prematurely separate and thus trimming of the
portions may not be necessary.
[0085] A modification of the above-described process
involves “rolling” or “taping” the flexible substrate onto the
desired application site. In this embodiment, the flexible
material is applied to the application site starting at one
Mar. 19, 2009
lengthwise end of the site, and straddling the width direction
of the site, and progresses along the application site to the
opposite lengthwise end of the site. This application is par-
ticularly useful, for example, when the application site is long
and the flexible material is, for example, a length or roll of
flexible material.
[0086] In a first step, the application site (e.g., arm or leg 30
having an open wound 40), is preferably first cleaned by
removing excess exudates (blood or the like) to provide as dry
a wound as possible to assist in wound closure.
[0087] In a second step, a length of flexible substrate is
provided. Preferably, the length of flexible substrate is longer
than the wound to be closed, and extends beyond opposite
ends of the wound a sufficient distance to permit sufficient
bonding. Thus, for example, the length of flexible material is
preferably suflicient to extend at least 1/4 inch, more prefer-
ably at least 72 inch or at least 3/: inch, and even more pref-
erably at least one inch beyond each end of the wound. Fur-
thermore, the flexible substrate is preferably wide enough to
extend beyond each lateral edge of the wound throughout the
length of the wound. The width of the flexible substrate is
preferably wide enough that the entire wound is covered, with
excess coverage, by the portion of the flexible substrate that is
not previously coated with an adhesive substance for tempo-
rary bonding to the desired surface. That is, the uncoated
portions of the flexible substrate preferably cover the full
width of the wound, and extend beyond opposite lateral edges
of the wound a sufficient distance to permit suflicient bond-
ing. Thus, for example, the width of flexible substrate is
preferably suflicient to extend at least 1/4 inch, more prefer-
ably at least 1/2 inch or at least 3/: inch, and even more pref-
erably at least one inch beyond each lateral edge of the
wound.
[0088] In the second step, the previously applied adhesive
substances on the edges of one lengthwise end of the flexible
substrate are exposed. For example, the adhesive substances
can be exposed either by applying the adhesive substance to
the edges of the flexible substrate (or to the areas of applica-
tion adjacent the wound), or by removing release layers cov-
ing the adhesive substance on the flexible substrate. The flex-
ible substrate is then applied to the application site at areas
adjacent the wound, by applying one of the exposed adhesive
substances to the arm or leg surface on one side of the wound
and the other of the exposed adhesive substances to the arm or
leg surface on opposite lateral side of the wound. If necessary,
pressure can be applied to the flexible substrate to help adhere
the flexible substrate to the application site.
[0089] In this second step, prior to applying the second
edge or second adhesive substance, however, the wound
edges are preferably approximated. Thus, for example, one
hand can be used to approximate the wound edges, as the
other hand is used to apply the flexible material. For example,
slight to moderate pressure can be applied to opposite edges
of the wound (such as by forceps, fingers, clamps, or the like)
to approximate or appose the wound edges. As above, such
approximation is preferably conducted in a medically
accepted marmer, such as to as precisely as possible position
the wound edges to help reduce subsequent scarring.
[0090] In a third step, application of the flexible substrate
continues along the length of the application site. For
example, application can continue by “rolling” or “taping”
the flexible material onto the application site, progressing
from one lengthwise end of the site to the other lengthwise
end. Preferably, or if necessary, lateral edges of the wound at
US 2009/0076542 Al
the application site can be approximated in the manner
described above as the flexible material is applied in the
lengthwise direction.
[0091] In a fourth step, a polymerizable adhesive compo-
sition, such as a polymerizable monomeric adhesive compo-
sition, is applied over the surface of the flexible substrate. The
polymerizable adhesive composition can be applied in the
same manner as described above, and thus the details are not
repeated here.
[0092] In a fifth step, portions of the thus-formed composite
structure can be trimmed off, if desired, to provide a final
composite structure covering the underlying wound. The
trimming likewise can be conducted in the same manner as
described above, and thus the details are not repeated here.
[0093] A particular advantage of this application method,
as compared to the first application method described above,
is that the method is particularly well suited for longer
wounds or longer application sites. Once a first end of the
flexible substrate is applied to the wound, the remaining
length of the flexible substrate is applied by rolling or taping
the flexible substrate in place, with gradual approximation of
wound edges as necessary. Where wounds or application sites
are long, this method is well suited for use by a single indi-
vidual, as assistance in applying the flexible substrate may not
be required.
[0094] Of course, although two application methods are
described above, other methods will be readily apparent to
those skilled in the art. The application methods are In no way
limited to the methods described above.
[0095] A still further embodiment of the present invention
is shown in FIGS. 7a and 7b. In this embodiment, the flexible
substrate 1 includes a flexible material 10, as described above.
However, instead of applying the adhesive substance 20
directly to the bottom side of the flexible material 10, the
adhesive substance 20 is applied to bottom sides of one or
more adhesive strips, such as pressure sensitive adhesive
strips 25. The adhesive strips 25 can then be suitably located
either on the bottom (application site contacting) side of the
flexible material 10 (as shown in FIG. 7a), or on the top
(exposed) side of the flexible material 10 (as shown in FIG.
7b).
[0096] In these embodiments, the adhesive substance 20
applied to the adhesive strips 25 can extend across the entire
length of the adhesive strip, such as shown in FIG. 7b, or only
across one or more portions of the adhesive strip, such as
shown in FIG. 7a. Applying the adhesive substance 20 across
the entire length of the adhesive strip 25 is useful, for
example, when the adhesive strip is being applied to the top
(exposed) side of the flexible material 10. In this embodiment,
the adhesive substance serves two purposes—adhering the
adhesive strip to the flexible material, and adhering the flex-
ible substrate (composite flexible material and adhesive sub-
stance) to the application site prior to application of the poly-
merizable adhesive composition. Alternatively, the adhesive
substance can be provided on only one or more portions of the
adhesive strip, for example, where it is desired to provide as
much surface area as possible for application and setting of
the polymerizable adhesive composition. It will be under-
stood that where the adhesive strips 25 are provided on the
bottom side of the flexible material 10, the adhesive substance
can be provided on both sides of the adhesive strip, so that one
side can be adhered to the flexible material while the other
side provides adhesion to the application site.
Mar. 19, 2009
[0097] An alternative to this embodiment is shown in FIG.
7c. FIG. 7c represents a modification of the embodiment of
FIG. 7b, but where the adhesive strips 25 do not extend
completely across the flexible material 10. In this embodi-
ment, the adhesive strips are attached to sides of the flexible
material 10, but do not traverse the flexible material 10. As
described above, the adhesive strips could be located either on
the top or bottom sides of the flexible material 10, as desired.
[0098] When these latter embodiments of the flexible sub-
strate are used, the 4 flexible substrate can be applied sub-
stantially by the methods described above. That is, the flex-
ible substrate can be applied by exposing the adhesive
substance and applying the flexible substrate to the applica-
tion site. Once the polymerizable adhesive composition is
applied and set, the adhesive strips can be trimmed off or
retained, as desired. Other modification of these embodi-
ments will also be apparent to those skilled in the art.
[0099] As described above, one or more chemical sub-
stances may be applied to the flexible substrate, which can
subsequently chemically or physically interact with an
applied polymerizable adhesive composition. Such chemical
substances can include, for example, one or more polymer-
ization initiators or rate modifiers, one or more bioactive
materials, and combinations thereof.
[0100] Suitable polymerization and/ or cross-linking initia-
tors and rate modifiers, and methods for applying them to
substrates, are described in, for example, U.S. Pat. Nos.
5,928,611, 6,352,704, 6,455,064, 6,579,469 and 6,595,940
and U.S. patent application Ser. Nos. 09/430,177, filed Oct.
29, 1999, 09/430,289 09/430,180 filed Oct. 29, 1999; 09/385,
030 filedAug. 30, 1999; and 09/176,889 filed Oct. 22, 1998,
the entire disclosures of which are incorporated herein by
reference. Preferred initiators for some medical uses include
benzalkomum chloride, and for some industrial uses include
dimethyl toluidine.
[0101] Particular initiators and rate modifiers for particular
monomers may be readily selected by one of skill in the art
without undue experimentation. Control of the molecular
weight distribution of the applied adhesive can be enhanced
by selection of the concentration and functionality of the
initiator or rate modifier vis-a-vis the selected monomer. Suit-
able polymerization initiators and rate modifiers for
cyanoacrylate compositions include, but are not limited to,
detergent compositions; surfactants, including nonionic sur-
factants such as polysorbate 20 product (e.g., Tween 20TM
product; ICI Americas), polysorbate 80 product (e.g., Tween
80TM product; ICI Americas), and poloxamers; cationic sur-
factants such as tetrabutylamrnonium bromide; anionic sur-
factants, including quaternary ammonium halides such as
benzalkomum chloride or its pure components, and benze-
thonium chloride; starmous octoate (tin(II) 2-ethylhex-
anoate), and sodium tetradecyl sulfate; and amphoteric or
zwitterionic surfactants such as dodecyldimethyl(3-sulfopro-
pyl) ammonium hydroxide, inner salt; amines, imines, and
amides, such as imidazole, tryptamine, urea, arginine and
povidine; phosphines, phosphites and phosphonium salts,
such as triphenylphosphine and triethyl phosphite; alcohols
such as ethylene glycol; methyl gallate; ascorbic acid; tannins
and tarmic acid; inorganic bases and salts, such as sodium
bisulfite, magnesium hydroxide, calcium sulfate and sodium
silicate; sulfur compounds such as thiourea and polysulfides;
polymeric cyclic ethers such as monensin, nonactin, crown
ethers, calixarenes and polymeric epoxides; cyclic and acy-
clic carbonates, such as diethyl carbonate; phase transfer
US 2009/0076542 A1
catalysts such as AliquatTM 336 (General Mills, Inc., Minne-
apolis, Minn.); organometallics; manganese acetylacetonate;
radical initiators and radicals, such as di-t-butyl peroxide and
azobisisobutyronitrile; and bioactive compounds or agents.
[0102] In preferred embodiments, the initiator may be a
bioactive material, including quatemary ammonium halides
such as alkylbenzyldimethylammonium chloride (benzalko-
nium chloride; BAC) its pure components, or mixtures
thereof, especially those with an alkyl containing 6-18 carbon
atoms; benzethonium chloride; and salts of sulfadiazine.
Cobalt napthenate can be used as an accelerator for peroxide.
[0103] In preferred embodiments, the initiator may be a
bioactive material that possesses antiviral, antimicrobial,
antifungal and/or wound healing properties. An example of
such a material that possesses polymerization initiation and
antiviral, antimicrobial, and/or antifungal properties is Gen-
tian Violet, also known as crystal violet or methylrosaniline
chloride. Examples of materials that possess polymerization
initiation and wound healing properties also include various
zinc complexes and zinc salts, antioxidants such as vitamin E
and other vitamins and the like, and copper compounds such
as copper chloride, copper sulfate and copper peptides. Such
materials are particularly preferredbecause they can serve not
only as the polymerization initiator or rate modifier for the
cyanoacrylate monomer, they can also provide additional
benefits to the wound site, such as antiviral effects, antimi-
crobial effects and/or antifungal effects or help to promote
wound healing.
[0104] When zinc compounds are present, the zinc com-
pound can be present in various forms, such as zinc salts. For
example, suitable zinc compounds include, but are not limited
to, zinc salts of cyanoacrylic acid, zinc salts of cyanoacetic
acid, zinc salts of dicyanoglutaric acid, zinc salts of rosin, zinc
oxide, zinc salts of polycyanoacrylic acid, zinc salts of poly-
acrylic acid, zinc bacitracin, zinc salicylate, zinc stearate,
zinc citrate, zinc lactate, mixtures thereof, and the like. Pref-
erably, the zinc compounds are ofZn2+. Incorporation of such
zinc compounds into the applied cyanoacrylate composition,
either prior to or concurrent with application and/ or initiation,
is particularly effective in promoting wound healing of leg
ulcers, thermal burns, and the like.
[0105] The polymerizable and/or cross-linkable material
may also contain an initiator and/or a rate modifier which is
inactive until activated by a catalyst or accelerator (included
within the scope of the term “initiator” as used herein). Ini-
tiators activated by stimulation such as heat and/ or light (e.g.,
ultraviolet or visible light) are also suitable if the flexible
substrate is appropriately subjected to such stimulation. In
addition to the polymerization and/or cross-linking initiator
and/or rate modifier, the flexible substrate can also include
various other materials that may or may not act as a polymer-
ization initiator and/ or rate modifier. For example, the flexible
substrate can include a bioactive material, which may or may
not also be a polymerization and/or cross-linking initiator
and/ or rate modifier. Examples of suitable bioactive materials
include, but are not limited to, medicaments such as antibi-
otics, antimicrobials, antiseptics, bacteriocins, bacteriostats,
disinfectants, steroids, anesthetics, antifungal agents, anti-
inflammatory agents, antibacterial agents, antiviral agents,
antitumor agents, growth promoting substances, antioxi-
dants, or mixtures thereof. Thus, in embodiments, the initia-
tor and/or the rate modifier can be, but does not have to be,
bioactive. In embodiments where the initiator and/ or the rate
modifier is bioactive, the method of the invention can be used
Mar. 19, 2009
to close, cover, or protect tissue and wounds while simulta-
neously providing a bioactive material to the tissue or wound.
[0106] Suitable bioactive materials include, but are not lim-
ited to, medicaments such as antibiotics, antimicrobials, anti-
septics, bacteriocins, bacteriostats, disinfectants, steroids,
anesthetics, antifungal agents, anti-inflammatory agents,
antibacterial agents, antiviral agents, antitumor agents,
growth promoting substances, antioxidants, or mixtures
thereof. Such compounds include, but are not limited to,
acetic acid, aluminum acetate, bacitracin, bacitracin zinc,
benzalkonium chloride, benzethonium chloride, betadine,
calcium chloroplatinate, certrimide, cloramine T, chlorhexi-
dine phosphanilate, chlorhexidine, ehlorhexidine sulfate,
chloropenidine, chloroplatinatic acid, ciprofloxacin, clinda-
mycin, clioquinol, cysostaphin, gentamicin sulfate, hydrogen
peroxide, iodinatedpolyvinylidone, iodine, iodophor, minoy-
cline, mupirocin, neomycin, neomycin sulfate, nitrofurazone,
non-onynol 9, potassium permanganate, penicillin, polymy-
cin, polymycin B, polymyxin, polymyxin B sulfate, polyvi-
nylpyrrolidone iodine, povidone iodine, 8-hydroxyquinoline,
quinolone thioureas, rifampin, rifamycin, copper chloride,
copper sulfate, copper peptides, silver acetate, silver ben-
zoate, silver carbonate, silver chloride, silver citrate, silver
iodide, silver nitrate, silver oxide, silver sulfate, sodium chlo-
roplatinate, sodium hypochlorite, sphingolipids, tetracycline,
zinc oxide, salts of sulfadiazine (such as silver, sodium, and
zinc), antioxidants such as vitamins such as vitamin E, other
agents mentioned above, and mixtures thereof. Preferable
bioactive materials are USP approved, more preferably USP
mono graphed.
[0107] The polymerization and/or cross-linking initiator
and/or rate modifier, and/or the bioactive material, may be
applied to the flexible substrate by any suitable means,
including, but not limited to, spraying, dipping, injecting, or
brushing the flexible substrate with a liquid medium contain-
ing the material to be applied.
[0108] As mentioned above, the composite structure is
formed by applying a polymerizable adhesive composition to
the flexible substrate, and allowing the polymerizable adhe-
sive composition to polymerize.
[0109] The polymerizable (i.e., monomer and/or prepoly-
meric) adhesive composition may include one or more poly-
merizable monomers, which preferably are synthetic or semi-
synthetic monomers. Preferred monomers that may be used in
this invention are readily polymerizable, e.g. anionically
polymerizable or free radical polymerizable, or polymeriz-
able by zwitterions or ion pairs to form polymers. Such mono-
mers include those that form polymers, that may, but do not
need to, biodegrade. Such monomers are disclosed in, for
example, U.S. Pat. Nos. 5,328,687, 5,928,611 and 6,183,593,
U.S. patent application Ser. No. 09/430,177, filed on Oct. 29,
1999, and U.S. Pat. No. 6,183,593, which are hereby incor-
porated in their entirety by reference herein.
[0110] Preferred monomers include 1,1-disubstituted eth-
ylene monomers, such as 01-cyanoacrylates including, but not
limited to, alkyl ot-cyanoacrylates having an alkyl chain
length of from about 1 to about 20 carbon atoms or more,
preferably from about 3 to about 8 carbon atoms.
[0111] The 01-cyanoacrylates of the present invention can
be prepared according to several methods known in the art.
U.S. Pat. Nos. 2,721,858, 3,254,111, 3,995,641, and 4,364,
876, each of which is hereby incorporated in its entirety by
reference herein, disclose methods for preparing 0t-cy-
anoacrylates.
US 2009/0076542 A1
[0112] Preferred ot-cyanoacrylate monomers used in this
invention include methyl cyanoacrylate, ethyl cyanoacrylate,
n-butyl cyanoacrylate, 2-octyl cyanoacrylate, methoxyethyl
cyanoacrylate, ethoxyethyl cyanoacrylate, dodecyl
cyanoacrylate, 2-ethylhexyl cyanoacrylate, butyl cyanoacry-
late, 3-methoxybutyl cyanoacrylate, 2-butoxyethyl
cyanoacrylate, 2-isopropoxyethyl cyanoacrylate, l-meth-
oxy-2-propyl cyanoacrylate, hexyl cyanoacrylate, or dode-
cylcyanoacrylate.
[0113] Other suitable cyanoacrylates for use in the present
invention also include, but are not limited to, alkyl ester
cyanoacrylate monomers such as those having the formula
CN
HZC
O
O
R1
R
O 2
1
R3
wherein R1 and R2 are, independently H, a straight, branched
or cyclic alkyl, or are combined together in a cyclic alkyl
group, and R3 is a straight, branched or cyclic alkyl group.
Preferably, R1 is H or a C1, C2 or C3 alkyl group, such as
methyl or ethyl; R2 is H or a C1, C2 or C3 alkyl group, such as
methyl or ethyl; and R3 is a C1 -C36 alkyl group, more prefer-
ably a C1-C10 alkyl group, such as methyl, ethyl, propyl,
butyl, pentyl, hexyl, heptyl, ocrty, nonyl or decyl, and even
more preferably a C2, C3 or C4 alkyl group. Such alkyl ester
cyanoacrylates and other suitable monomers are disclosed in,
for example, U.S. patent application Ser. No. 09/919,877,
filed Aug. 2, 2001, and U.S. Pat. No. 6,620,846, the entire
disclosures of which are incorporated herein by reference.
[0114] Examples of preferred alkyl ester cyanoacrylates
include, but are not limited to, butyl lactoyl cyanoacrylate
(BLCA), butyl glycoloyl cyanoacrylate (BGCA), ethyl lac-
toyl cyanoacrylate (ELCA), and ethyl glycoloyl cyanoacry-
late (EGCA). BLCA may be represented by the above for-
mula, wherein R1 is H, R2 is methyl and R3 is butyl. BGCA
may be represented by the above formula, wherein R1 is H, R2
is H and R3 is butyl. ELCA may be represented by the above
formula, wherein R1 is H, R2 is methyl and R3 is ethyl. EGCA
may be represented by the above formula, wherein R1 is H, R2
is H and R3 is ethyl.
[0115] The composition may optionally also include at
least one other plasticizing agent that assists in imparting
flexibility to the polymer formed from the monomer. The
plasticizing agent preferably contains little or no moisture
and should not significantly affect the stability or polymer-
ization of the monomer Examples of suitable plasticizers
include but are not limited to tributyl citrate, acetyl tri -n-butyl
citrate (ATBC), polymethylmethacrylate, polydimethylsilox-
ane, hexadimethylsilazane and others as listed in U.S. Pat.
No. 6,183,593, the disclosure of which is incorporated in its
entirety by reference herein.
[0116] In embodiments, the composition may also include
one or more polymerization initiators or rate modifiers.
Although the polymerization initiator or rate modifier is
Mar. 19, 2009
described above as being incorporated into or onto the flex-
ible material, it is also possible for the polymerization initia-
tor or rate modifier to be incorporated directly into the poly-
merizable adhesive composition. In such embodiments, the
polymerization initiator or rate modifier is mixed with the
polymerizable adhesive composition preferably immediately
prior to or concurrent with application of the polymerizable
adhesive composition to the flexible substrate. For example,
the polymerization initiator or rate modifier and polymeriz-
able adhesive composition can be mixed prior to application
by suitable mixing devices in an applicator itself or in a
separate container, or they can be mixed concurrent with
application by mixing as the polymerizable adhesive material
is expressed form an applicator. Any suitable polymerization
initiators or rate modifiers, including those described above,
can be used in these embodiments.
[0117] The composition may also optionally include at
least one thixotropic agent. Suitable thixotropic agents are
known to the skilled artisan and include, but are not limited to,
silica gels such as those treated with a silyl isocyanate, and
optionally surface treated titanium dioxide. Examples of suit-
able thixotropic agents and thickeners are disclosed in, for
example, U.S. Pat. No. 4,720,513, and U.S. Pat. No. 6,310,
1 66, the disclosures of which are hereby incorporated in their
entireties by reference herein.
[0118] The composition may optionally also include thick-
eners. Suitable thickeners may include poly (2-ethylhexy
methacrylate), poly(2-ethylhexyl acrylate) and others as
listed in U.S. Pat. No. 6,183,593, the disclosure of which is
incorporated by reference herein in its entirety.
[0119] The composition may also optionally include at
least one natural or synthetic rubber to impart impact resis-
tance. Suitable rubbers are known to the skilled artisan. Such
rubbers include, but are not limited to, dienes, styrenes, acry-
lonitriles, and mixtures thereof. Examples of suitable rubbers
are disclosed in, for example, U.S. Pat. Nos. 4,313,865 and
4,560,723, the disclosures of which are hereby incorporated
in their entireties by reference herein.
[0120] The composition may optionally also include one or
more stabilizers, preferably both at least one anionic vapor
phase stabilizer and at least one anionic liquid phase stabi-
lizer. These stabilizing agents may inhibit premature poly-
merization. Suitable stabilizers may include those listed in
U.S. Pat. No. 6,183,593, the disclosure of which is incorpo-
rated by reference herein in its entirety. Furthermore, certain
stabilizers may also function as anti-microbial agents, such
as, for example, various acidic anti-microbials, as identified
above.
[0121] The compositions may also include pH modifiers to
control the rate of degradation of the resulting polymer, as
disclosed in U.S. Pat. No. 6,143,352, the entire disclosure of
which is hereby incorporated by reference herein in its
entirety.
[0122] To improve the cohesive strength of adhesives
formed from the compositions of this invention, difunctional
monomeric cross-linking agents may be added to the mono-
mer compositions of this invention. Such crosslinking agents
are known. U.S. Pat. No. 3,940,362 to Overhults, which is
hereby incorporated herein in its entirety by reference, dis-
closes exemplary cross-linking agents.
[0123] The compositions of this invention may further con-
tain fibrous reinforcement and colorants such as dyes, pig-
ments, and pigment dyes. Examples of suitable fibrous rein-
forcement include PGA microfibrils, collagen microfibrils,
US 2009/0076542 A1
and others as described in U.S. Pat. No. 6,183,593, the dis-
closure of which is incorporated by reference herein in its
entirety.
[0124] The polymerizable compositions useful in the
present invention may also further contain one or more pre-
servatives, for prolonging the storage life of the composition.
Suitable preservatives, and methods for selecting them and
incorporating them into adhesive compositions, are disclosed
in U.S. patent application Ser. No. 09/430,180, the entire
disclosure of which is incorporated herein by reference. Such
preservatives can be in addition to any anti-microbial agent
that may or may not be added to the composition. Such
preservatives can be included irrespective of whether the
composition and containers are sterilized.
[0125] In embodiments, the materials and processes of the
present invention provide significant advantages over the cur-
rent materials and methods for wound closure. These advan-
tages include, among others, improved wound closure, pro-
vision of an improved durable microbial barrier, reduced
procedure time, improved cosmesis, less pain (during staple/
suture removal) resulting in increased patient satisfaction,
and improved financial/economic outcomes by eliminating
follow-up visits for staple/ suture removal.
[0126] The materials and processes of the present invention
provide improved wound closure. Because the composite
structure provides a flexible polymeric covering over the
wound site, it provides a degree of tension to assist in closing
the wound and maintain the wound closed. By a combination
of the flexible material within the composite structure, and the
rigidity and adhesion provided by polymerization of the poly-
merizable adhesive composition, the composite structure pro-
vides improved strength, decreases wound dehiscence, and
assists healing.
[0127] The materials and processes of the present invention
also provide an improved microbial barrier. Because the com-
posite structure fully covers the wound, microbial transport
into and out of the wound are decreased. This in tum helps
battle or prevent infection, in tum resulting in faster wound
healing.
[0128] The materials and processes of the present invention
also provide improved cosmesis. Such cosmesis benefits
includes improved cosmetic appearances both during and
after the wound healing process. For example, during wound
healing, the composite structures of the present invention
provide decreased dressing bulk and thickness and improved
appearance. Furthermore, because the composite structures
permit more precise and sustained wound approximation, the
composite structures can provide decreased scar appearance,
such as in terms of scar width, scar tissue height, scar colora-
tion, and the like.
[0129] Related to the above advantages, the materials and
processes of the present invention provide increased patient
satisfaction. Increased satisfaction is provided, for example,
due to the improved “feel” of the wound dressing, the
improved cosmetic results, and improved assurance of wound
closure and dressing strength, and the like. In addition,
because of the strong bond provided, the composite structure
of the present invention is expected to remain in place over an
extemal wound for about 10 to 14 days, although shorter or
longer times may be provided. During that time, the patient
can bathe without worrying about water and contaminants
entering the wound through the dressing. Furthermore,
Mar. 19, 2009
because staple or suture removal is not required, the patient
experiences less pain and anticipation, improving the healing
experience.
[0130] The present invention is thus applicable to a wide
range of treatments, including wound treatment and other
medical procedures. For example, the present invention can
be used as a replacement for, or in addition to, sutures or
staples to join together two surfaces. The invention can also
be used to coat, protect, or otherwise cover surface, superfi-
cial, internal, or topical wounds including, but not limited to,
minor cuts, scrapes, irritations, compromised skin, superfi-
cial lacerations, abrasions, burns, sores, and stomatitis. The
methods of the invention can also be used on tissues that do
not show any signs of tissue damage. For example, the meth-
ods can be used to deliver medicaments to a patient through
healthy tissue. They can also be used, for example, to locally
deliver medicaments to tissues such as tumors or organs.
[0131] Specific embodiments of the invention will now be
described in detail. These Examples are intended to be illus-
trative, and the invention is not limited to the materials, con-
ditions, or process parameters set forth in these embodiments.
All parts and percentages are by weight unless otherwise
indicated.
EXAMPLES
Preparation of Flexible Substrate Material
[0132] A length of polypropylene mesh material is
obtained having a length of about four feet and a width of
about 1% inches. The polypropylene mesh is dipped into a
solution of benzalkonium chloride and acetone, to adsorb the
benzalkonium chloride on the polypropylene mesh. The mesh
is subsequently dried to volatilize and remove the acetone
solvent. To a backside of the mesh, a conventional pressure
sensitive adhesive is applied as a continuous layer along the
4-foot length of the mesh, and extending about % inch from
each edge, thus leaving a 1 inch strip along the center of the
length of the mesh that is not covered by the adhesive sub-
stance. The applied pressure sensitive adhesive is subse-
quently covered by respective 4-foot by 3/8 inch strips of
release paper. The thus-produced flexible substrate is used in
the following Examples.
Example 1
[0133] A patient is presented having a one inch cut on the
arm. The cut does not extend fully through the dermal layers
of the skin.
[0134] Following suitable washing, disinfecting and drying
of the area around the cut, a 2-inch length of the prepared
flexible substrate is applied to the wound site. The flexible
substrate is applied by first removing one of the two release
strip papers and aflixing the pressure sensitive adhesive edge
to one side of the cut, about 7/8 inch from the edge of the cut.
The second release strip paper is then removed from the
flexible substrate. After approximating the wound edges
using slight pressure applied by two fingers, the remaining
pressure sensitive adhesive edge of the flexible substrate is
applied to the other side of the cut, about % inch from the edge
of the cut. The flexible substrate extends about 1/2 inchbeyond
each end of the wound.
[0135] A quantity of a stabilized 2-octyl cyanoacrylate
adhesive is applied to the exposed surface of the flexible
substrate, and is spread to permeate into and fully cover the
flexible substrate. Polymerization of the composition pro-
US 2009/0076542 A1
ceeds in about 1 minute. After complete polymerization, the
edges of the flexible substrate adhered to the tissue using
pressure sensitive adhesive are peeled back, and those por-
tions of the flexible substrate are removed by trimming with
surgical scissors. The result is a firmly bonded composite
structure, bonded to the skin over the full area of the cut.
[0136] The composite structure remains in place for about
10 to 14 days, during which time the wound heals.
Example 2
[0137] A patient is presented having a four inch cut on the
leg. The cut extends fully through the dermal layers of the
skin.
[0138] Following suitable washing, disinfecting and drying
of the area around the cut, subcutaneous dissolvable sutures
are used to approximate and close the subcutaneous layers in
the wound. Next, a 5-inch length of the prepared flexible
substrate is applied to the wound site. The flexible substrate is
applied by first removing one of the two release strip papers
and affixing the pressure sensitive adhesive edge to one side
of the cut, about % inch from the edge of the cut. The second
release strip paper is then removed from the flexible substrate.
After approximating the wound edges using slight pressure
applied by the hands, the remaining pressure sensitive adhe-
sive edge of the flexible substrate is applied to the other side
of the cut, about % inch from the edge of the cut. The flexible
substrate extends about 1/2 inch beyond each end of the
wound.
[0139] A quantity of a stabilized 2-octyl cyanoacrylate
adhesive is applied to the exposed surface of the flexible
substrate, and is spread to permeate into and fully cover the
flexible substrate. Polymerization of the composition pro-
ceeds in about 1 minute. After complete polymerization, the
edges of the flexible substrate adhered to the tissue using
pressure sensitive adhesive are peeled back, and those por-
tions of the flexible substrate are removed by trimming with
surgical scissors. The result is a firmly bonded composite
structure, bonded to the skin over the full area of the lacera-
tion.
[0140] The composite structure remains in place for about
10 to 14 days, during which time the cut heals.
Comparative Example 1
[0141] A patient is presented having a four inch cut on the
leg, substantially similar to the laceration of the patient in
Example 2. The cut extends fully through the dermal layers of
the skin.
[0142] Following suitable washing, disinfecting and drying
of the area around the cut, subcutaneous dissolvable sutures
are used to approximate and close the subcutaneous layers in
the wound, in a similar manner to Example 2. Next, conven-
tional sutures and staples are used to close the surface layers
of the wound. The wound is subsequently covered by gauze
pads and an ace bandage to control residual bleeding.
[0143] The wound dressing is maintained in place for about
10 to 14 days, being changed several times over that period to
provide clean gauze. After the dressing is removed, the
sutures and staples on the surface of the skin are removed.
[0144] A comparison of the results of Example 2 and Com-
parative Example 1 indicate that healing of the wounds is
substantially identical. However, the results of Example 2
indicate an improvement in wound appearance, with less
evident skin trauma. The patient in Example 2 also reports
Mar. 19, 2009
increased comfort in initial dressing application, in appear-
ance and feeling over the intervening 10-14 days, and in
removal of the dressing.
[0145] While the invention has been described with refer-
ence to preferred embodiments, the invention is not limited to
the specific examples given, and other embodiments and
modifications can be made by those skilled in the art without
departing from the spirit and scope of the invention.
1-55. (canceled)
56. A method of bonding tissue, comprising:
placing a flexible material over a section of tissue, wherein
said flexible material comprises a polymerization initia-
tor or rate modifier disposed in or on said flexible mate-
rial, and an adhesive substance applied over at least a
portion of a bottom side of said flexible material;
applying a polymerizable adhesive composition to at least
a portion of a top surface of the flexible material; and
allowing the polymerizable adhesive composition to per-
meate into and under the flexible material and polymer-
ize to form a composite structure bonded to said tissue.
57. The method of claim 56, wherein the flexible material
is biodegradable or nonbiodegradable.
58. The method of claim 57, wherein the flexible material
is a mesh.
59. The method of claim 58, wherein the mesh is formed of
either woven or non-woven fabrics or materials.
60. The method of claim 56, wherein the polymerization
initiator or rate modifier is selected from the group consisting
of detergent compositions, nonionic surfactants, cationic sur-
factants, anionic surfactants, stannous octoate (tin(ll) 2-eth-
ylhexanoate), sodium tetradecyl sulfate, arnphoteric or zwit-
terionic surfactants, amines, imines, amides, phosphines,
phosphates, phosphonium salts, alcohols, methyl gallate,
ascorbic acid, tannins, tannic acid, inorganic bases and salts,
sulfur compounds, polymeric cyclic ethers, cyclic and acyclic
carbonates, phase transfer catalysts, organometallics, manga-
nese acetylacetonate, radical initiators and radicals, and bio-
active compounds or agents.
61. The method of claim 60, wherein the polymerization
initiator is one or more quaternary ammonium halide.
62. The method of claim 61, wherein the polymerization
initiator is one or more alkylbenzyldimethylammonium chlo-
ride having an alkyl ranging from 6-18 carbon atoms.
63. The method of claim 56, wherein the adhesive sub-
stance is a pressure sensitive adhesive.
64. The method of claim 56, wherein the polymerizable
adhesive composition is a monomeric composition.
65. The method of claim 64, wherein polymerizable adhe-
sive composition comprises one or more 1,1-disubstituted
ethylene monomers.
66. The method of claim 65, wherein polymerizable adhe-
sive composition comprises one or more monomer selected
from the group consisting of methyl cyanoacrylate, ethyl
cyanoacrylate, n-butyl cyanoacrylate, 2-octyl cyanoacrylate,
methoxyethyl cyanoacrylate, ethoxyethyl cyanoacrylate,
dodecyl cyanoacrylate, 2-ethylhexyl cyanoacrylate, butyl
cyanoacrylate, 3-methoxybutyl cyanoacrylate, 2-butoxyethyl
cyanoacrylate, 2-isopropoxyethyl cyanoacrylate, 1-meth-
oxy-2-propyl cyanoacrylate, hexyl cyanoacrylate, butyl lac-
toyl cyanoacrylate, butyl glycolcyl cyanoacrylate, ethyl lac-
toyl cyanoacrylate, and ethyl glycoloyl cyanoacrylate.
US 2009/0076542 A1
67. The method of claim 61, wherein the polymerizable
adhesive composition a monomeric composition.
68. The method of claim 67, wherein polymerizable adhe-
sive composition comprises one or more l,l-disubstituted
ethylene monomers.
69. The method of claim 68, wherein polymerizable adhe-
sive composition comprises one or more monomer selected
from the group consisting of methyl cyanoacrylate, ethyl
cyanoacrylate, n-butyl cyanoacrylate, 2-octyl cyanoacrylate,
methoxyethyl cyanoacrylate, ethoxyethyl cyanoacrylate,
dodecyl cyanoacrylate, 2-ethylhexyl cyanoacrylate, butyl
cyanoacrylate, 3-methoxybutyl cyanoacrylate, 2-butoxyethyl
cyanoacrylate, 2-isopropoxyethyl cyanoacrylate, l-meth-
oxy-2-propyl cyanoacrylate, hexyl cyanoacrylate, butyl lac-
toyl cyanoacrylate, butyl glycolcyl cyanoacrylate, ethyl lac-
toyl cyanoacrylate, and ethyl glycoloyl cyanoacrylate.
70. The method of claim 56, wherein the flexible material
is a polypropylene mesh, the polymerization initiator is ben-
zalkonium chloride, the adhesive substance is a pressure sen-
sitive adhesive, and the polymerizable adhesive composition
comprises 2-octyl cyanoacrylate monomer.
Mar. 19, 2009
71. A method of bonding tissue, comprising:
placing a biodegradable flexible material over a section of
tissue, wherein said flexible material comprises a poly-
merization initiator or rate modifier disposed in or on
said flexible material;
applying a polymerizable adhesive composition compris-
ing at least one alkyl ester cyanoacrylate monomer to at
least a portion of a top surface of the biodegradable
flexible material; and
allowing the polymerizable adhesive composition to per-
meate into and under the biodegradable flexible material
and polymerize to form a composite structure bonded to
said tissue.
72. A wound closure kit, comprising:
a flexible material, wherein said flexible material com-
prises a polymerization initiator or rate modifier dis-
posed in or on said flexible material, an adhesive sub-
stance applied over at least a portion of a bottom side of
said flexible material, and a release liner to preserve the
adhesiveness of the flexible material until time of use;
and
a polymerizable adhesive composition in an applicator.
* >X< * >X< *
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