Cyanaocrylate Composition
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Year:
Abstract:
A cyanoacrylate composition suitable as cyanoacrylate adhesives for bonding porous materials, shaping material and fingerprint detectors comprises a 2-cyanoacrylate as a main component and at least one of crown ethers, polyalkylene oxides and derivatives of the polyalkylene oxides as a curing accelerator and at least one of hydrophobic silicas
Type of document:
Language:
United’ States:Patent [19,
Sato et al.
4,837,260
Jun. 6, 1989
[11] Patent Number:
[45] Date of Patent:
[54] CY ANOACRYLATE COMPOSITIONS
Mitsuyoshi Sato; Takumi Okamura;
Kaoru Kimura, all of Nagoya, Japan
Toagosei Chemical Industry Co., Ltd.,
Tokyo, Japan
[21] App1.No.: 48,894
[75] Inventors:
[73] Assignee:
[22] Filed: May 12, 1987
[30] Foreign Application Priority Data
May 23, 1986 [JP] Japan .................. .. . 61-117189
Mar. 25, 1937 [JP] Japan ................................ .. 62-69084
[51] Int. cu .............................................. .. C08K 5/24
[52] U.S. Cl. .................................. .. 524/261; 523/212;
524/377
[58] Field of Search ............... .. 523/212; 524/261, 377
[56] References Cited
U.S. PATENT DOCUMENTS
2,436,144 2/1948 I-lowk et al. ............. .., ........ .. 260/37
2,765,332 10/1956 Coover Jr. et al. . 525/295
3,178,379 4/1965 Wicker et al. 525/295
3,220,960 11/1965 Wichterle . . . . . . . . .. 260/2.5
3,361,858 1/1968 Wichterle 264/1
3,388,199 6/1968 Chaney et al. 264/182
3,427,298 2/1969 Tsuboi et al. ..... .. 260/91.3
3,658,749 4/1972 Gordon ...... .. 260/37 PC
3,663,501 5/1972 Adams et a1. ...... .. 523/212
3,839,065 10/1974 Overhults et a1. 523/212
3,940,362 2/1976 Overhults ...... .. 523/212
4,105,715 8/1978 Gleave ....... .. 156/331 X
4,139,693 2/1979 Schoenberg 526/297
4,170,585 10/1979 Motegi et al. 526/245
4,171,416 10/1979 Motegi et al. 526/245
4,180,913 1/1980 Takeuchi et al. ................. .. 438/404
4,313,865 2/1982 Teranota et al. . . . . . . . . . . .. 526/278
4,444,933 4/1984 Columbus .... .. .. 524/297
4,477,607 10/1984 Litke . . . . . . . . . . . . . . .. 523/212
4,533,422 8/1985 Litke ........ .. .. 523/212
4,550,041 10/1985 Thompson 428/35
4,713,405 12/1987 Koga et al. ...... .. .. 523/212
4,720,513 1/1988 Kameyatna et al. .............. .. 523/212
FOREIGN PATENT DOCUMENTS
53-91995 8/1978 Japan.
53-103092 9/1978 Japan.
0043247 4/1979 Japan .
0034165 9/1980 Japan.
OTHER PUBLICATIONS
Harris, et al., J. Polymer Sci. A-1, 4, 665-677 (1966).
Haas, et al., J. Polymer Sci., 22, 291 (1956). '
L. A. vol.’f, et al., Khim Volokna, 2, 14 (1979).
J. Chernikov, et al., Nauchn Tr., Kuban Gos. Univ., 243,
141 (1977).
Primary Examiner—Joseph L. Schofer
Assistant Examiner—-J. M. Reddick
Attorney, Agent, or Firm—-Wyatt, Gerber, Burke and
Badie
[57] ABSTRACT
A cyanoacrylate composition suitable as cyanoacrylate
adhesives for bonding porous materials, shaping mate-
rial and fingerprint detectors comprises a 2-cyanoacry-
late as a main component and at least one of crown
ethers, polyalkylene oxides and derivatives of the poly-
alkylene oxides as a curing accelerator and at least one
of hydrophobic silicas.
16 Claims, No Drawings
4,837,260
1
CY ANOACRYLATE COMPOSITIONS
. BACKGROUND OF THE INVENTION
This invention relates to a cyanoacrylate composition
mainly composed of 2-cyanoacrylate. According to this
invention, there are provided compositions which can
be used as adhesives having rapid setting time, excellent
workability and good storage stability for adhesion of
various hard-to-bond porous material such as woods,
papers, leather, etc., compositions for molding materials
reinforcedby mixing with glass fibers, polyethylene
fibers, etc. and furthermore, compositions useful for
detection of fingerprints.
Adhesives comprising cyanoacrylate compositions
have been widely used as instantaneous adhesives in
industrial fields, medical fields, leisure fields and in
general household use because of their property that
they readily undergo anionic polymerization due to
adsorbed water on the surface of the materials to be
bonded, are rapidly cured and their characteristics that
they have low viscosity and are free-flowing one-pack
type solventless adhesives.
The compositions of this invention can be similarly
used as adhesives in these fields. The fields for applica-
tion thereof are further extended because of rapid cur-
ability, workability and stability in bonding of porous
materials. In addition, the compositions of this invention
may also be used for shaping materials and for detection
of fingerprints. _ .
The following two methods have been mainly em-
ployed to prevent absorption of adhesives into porous
. materials when porous materials such as woods, papers,
leathers, etc. which are difficult to bond are to be
bonded with cyanoacrylate adhesives or to prevent
sagging of the adhesives when microgaps are bonded by
penetration bonding.
According to one of them, one surface of material to
be bonded is pretreated with a primer containing amines
which are curing agents and then treated with a cyano-
acrylate adhesive, or curing accelerators are previously
mixed in the cyanoacrylate adhesive. As the curing
accelerators, there are known complexes of imidazoles
- and S02 (U.S.Pat. No. 3993678), caffeine, theobromine
(U.S. Pat. No. 4042442), polyalkylene oxide and its
esters or ethers (Japanese Patent Examined Publication
No.37836/ 85) corresponding to U.S. Pat. No. 4,170,585,
crown ethers (Japanese Patent Examined Publication
No.2238/ 80) corresponding to U.S. Pat. No. 4,171,416,
podant compounds (U.S. Pat. No. 4386193), normal or
acid salts of amines or imines (Japanese Patent Unexam-
ined Publication No.l4l827/79), alcohols, alcohol ester
derivative compounds (Japanese Patent Unexamined
Publication No.l2166/80), polyethylene glycol dime-
thacrylic esters (Japanese Patent Unexamined Publica-
tion No.200469/ 82), S03 complexes of tertiary amines,
sulfonium tetrafluoroborate (Japanese Patent Unexam-
ined Publication No.87170/ 83), polyethylene/propy-
lene oxide monoacrylate, etc. (Japanese Patent'Exam-
ined Publication No.26513/85), compounds obtained by
the reaction of siloxane, phosphoric acid, dicarboxylic
acids or their acid chloride, acid anhydride, etc. with
diols (Japanese Patent Unexamined Publication
No.90277/ 85), calixarene (Japanese Patent Unexamined
Publication No.l79482/85), etc.
According to another method, the adhesives are
made highly viscous using thickening agents such as
polymethyl methacrylate, acrylic rubbers and the like
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to inhibit absorption of the adhesives into the porous
materials. Adhesives of high viscosity which have
thixotropic properties are preferred and so, thickening
agents which impart thixotropic properties have also
been studied and use of fumed silica has been proposed
(U.S. Pat. No. 4477607).
When porous materials such as woods, papers, leath-
ers, etc. are bonded by the above two methods, there
are the‘ following problems, which hinder further exten-
sion of scope of application of cyanoacrylate adhesives.
When curing agents are used and when they are used
as primers, an operation of pretreatment of the surface
to be bonded is required and this negates the important
characteristic of one-pack curing of cyanoacrylate ad-
hesives. Thus, extension of uses cannot be expected,
although the instantaneous bonding ability is main-
tained. Further, inhibition of absorption of adhesives
only with addition of curing agent requires a large
amount of curing agent, which damages storage stabil-
ity of adhesives. On the other hand, when a thickening
agent is used in order to inhibit the absorption of adhe-
sives into the porous materials, in many cases, it is used
in combination with said curing agent to adjust setting
time of the adhesives. In this case, when it is attempted
to obtain sufficient viscosity, there often occurs string-
ing, which considerably damages the workability.
Fumed silica has been proposed as a thickening agent
which causes less stringing and provides thixotropic
properties, but use of fumed silica has the problems of
separation of components contained in adhesives and
settling of fillers. Further, it is difficult to substantially
inhibit the absorption of adhesives into porous materials
only by increasing the viscosity using a thickening
agent. Besides, there occur other problems such as re-
duction of coatability and bond performance when
viscosity is increased. Setting time can be adjusted by
joint use of curing accelerators and by increase or de-
crease of the amount added, but as explained before,
with increase of the amount added, storage stability is
appreciably reduced.
SUMMARY OF THE INVENTION
The object of this invention is to provide composi-
tions which are useful as cyanoacrylate adhesives,
which are free from the above mentioned problems and
which have high thixotropic properties, have superior
rapid curability and excellent workability in bonding of
porous materials and are excellent in storage stability
and also useful for other purposes.
DESCRIPTION OF THE INVENTION
As a result of the inventors’ intensive researches in an
attempt to solve the above mentioned problems, it has
been found that use of 2-cyanoacrylate in combination
with a specific curing accelerator and a hydrophobic
silica overcomes all of the problems.
That is, this invention relates to a cyanoacrylate com-
position, characterized by containing at least one com-
pound indicated by the following A and at least one
compound indicated by the following B.
A: crown ether, polyalkylene oxide and its deriva-
tives.
B: a hydrophobic silica
2-Cyanoacrylates:
2-Cyanoacrylates (2-cyanoacrylic acid esters) are
those used as a main component of cyanoacrylate
adhesives which have been widely used as instanta-
4,837,260
3.
neous adhesives. Cyanoacrylate adhesives usually
contain additives such as anionic polymerization
inhibitors, radical polymerization inhibitors, thick-
ening agents, plasticizers, dyes, pigments and per-
fumes in addition _to 2-cyanoacrylates as a main
component. These additives may also be used in
the composition of this invention.
As examples of 2-cyanoacrylates, mention may be
made of methyl, ethyl, chloroethyl, n-propyl, i-propyl,
allyl, propargyl, n-butyl, i-butyl, t-butyl, n-pentyl, n-
hexyl, cyclohexyl, phenyl, tetrahydrofurfuryl, heptyl,
2-ethylhexyl, n-octyl, nonyl, oxononyl, decyl, n-dode-
cyl, ethoxyethyl, 3-methoxybutyl, ethoxyethoxyethyl,
tritluoroethyl and hexafluoroisopropyl esters of 2-
cyanoacrylic acid. '
The anionic polymerization inhibitor which is an
additive when the composition of this invention is used
as cyanoacrylate adhesives is for inhibition of anionic
polymerization of the composition caused by water and
the like. Examples thereof are S02, S03, NO, N02,
HCl, H3PO4, acid phosphates, aromatic sulfonic acid,
alkylsulfonic acids, propanesultone, trifluoromethane-
sulfonic acid, perfluoroalkylcarboxylic acids, etc. This
anionic polymerization inhibitor is added in an amount
of 1-1000 ppm, preferably 5-100 ppm.
The radical polymerization inhibitor is added mainly
for inhibiting radical polymerization and anaerobic pol-
ymerization which take place with light, etc. during
storage. Examples thereof are phenol, cresol, hydroqui-
none, hydroquinone monomethyl ether, catechol, pyro-
gallol, etc. Generally, this is added in angamount of
10—10,000 ppm, preferably 100-5000 ppm.
The thickening agent is added for adjusting the vis-
cosity of the adhesive composition and it further has an
effect of improving dispersion stability. Examples
thereof are polymethyl methacrylate, polymethyl acry-
late, po1yalkyl-2-cyanoacrylate, acrylic rubber, polyvi-
nyl acetate, polyvinyl ether, cellulose ester, etc. This is
added usually in an amount of 1—l0% depending on the
desired viscosity.
Crown ethers:
The term “Crown ethers” is often used in a broad
sense of macroheterocyclic compounds, but in this in-
, vention it means macrocyclic polyethers wherein the
only hetero-atoms are oxygen. As examples of these
ethers, mention may be made of 15-crown-5, 18-crown-
6, dibenzo-18-crown-6, benzo-1'5-crown-5, dibenzo-24-
crown-8, dibenzo-30-crown-10, tribenzo-18-crown-6,
asym-dibenzo-22-crown-6, dibenzo-14-crown-4, dicy-
clohexyl-18-crown-6, dicyclohexyl-24-crown-8, cy-
clohexyl-12-crown-4, 1,2-decalyl-15-crown-5, l,2-naph-
tho-15-crown-5, 3,4,5-naphtyl-16-crown-5, 1,2-methyl-
benzo-18-crown-6, 1,2-methylbenzo-5, 6-methylbenzo-
18-crown-6, 1,2-tert-butyl-l8-crown-6, l,2-vinylbenzo-
15-crown-5, 1,2-vinylbenzo-18-crown-6, 1,2-tert-butyl-
cyclohexyl-18-crown-6, asym-dibenzo-22-crown-6, l,2-
benzo-1,4-benzo-5-oxygen-20-crown-7, etc.
Polyalkylene oxides:
“Polyalkylene oxides” means polymers which con-
tain, as a main component, one or two or more of com-
pounds such as alkylene oxides, e.g., ethylene oxide,
propylene oxide, butylene oxide, trimethylene oxide,
tetramethylene oxide (tetrahydrofuran), 1,3-dioxolan,
trioxane, tetraoxane, etc. and those of which hydrogen
in alkylene group is substituted with a halogen-atom,
hydroxyl group, phenyl group, etc., such as epichloro-
hydrin, epibromohydrin, glycidol, styrene oxide, etc.
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and further include polymers mainly composed of form-
aldehyde, acetaldehyde, glycerin, etc.
These polymers are required to have a polymeriza-
tion degree of at least 2, preferably about 4-3000, but
naturally, those of 1000 or higher in polymerization
degree may also be used, in some cases. Molecular
weight of the polymers which is connected with poly-
merization degree is preferably 400—1,000,000, more
preferably l000—10,000. When polymerization degree is
1 or less (i.e., less molecular weight), the effect of set-
ting time accelerator is small and it is difficult to obtain
compositions having thickening effect and thixotropic
properties which are desirable in accordance with this
invention. When polymerization degree" is far more than
10000, namely, molecular weight is larger, compatibil-
ity of the polymers with 2-cyanoacrylate tends to de-
crease and it becomes difficult to produce a homogene-
ous composition. It is not clear why setting time is ac-
celerated when polymerization degree is 2 or more, but
this is considered because oxygen atoms in the chain
polyalkylene oxide coordinate with a metal.
Compounds in which the alkylene group has 2-6
carbon atoms, are superior in acceleration of setting
time and are preferred for this invention, among which
those having ethylene, propylene, isopropylene or tetra-
methylene groups or combinations thereof are pre-
ferred. Especially preferred as those having propylene
or tetramethylene or combination thereof.
As examples of polyalkylene oxides used in this in-
vention, the following may be mentioned. Diethylene
glycol, triethylene glycol, tetraethylene glycol, poly-
ethylene glycol, polypropylene glycol, poly 1,3-propy-
lene glycol, polytrimethylene oxide, polytetramethyl-
ene oxide, polyepichlorohydrin, poly 3,3-bis(-
chloromethyl) butylene oxide, polytetramethylene
ether glycol, poly 1,3-dioxolan, poly 2,2-bis(-
chloromethyl) propylene oxide, ethyleneoxide-propy-
lene oxide block polymer, polyglycerins such as diglyc-
erin, triglycerin, tetraglycerin, etc., formaldehyde con-
densates, acetaldehyde condensates, trioxane polymers,
etc. Furthermore, various polyalkylene oxides sold as
polyols for curing polyether type urethanes may also be
used in this invention.
Polyalkylene oxide derivatives:
The polyalkylene oxide derivatives used in this inven-
tion include typically esters of the above polyalkylene
oxides with acids and ethers with hydroxyl group-con-
taining compounds. These are preferred, but this inven-
tion is not limited to use of them and those which have
a polyalkylene oxide structure in molecule thereof in-
cluding those which have various substituents at termi-
nals of molecule and those which have other bonding
links in polyalkylene oxide can exhibit the effects of this
invention. As examples of acids which may constitute
the esters, mention may be made of acetic acid, propi-
onic acid, butyric acid, iso-butyric acid, pivalic acid,
pentanoic acid, n-hexanoic acid, 2-methylpentanoic
acid, t-butylacetic acid, n-heptanoic acid, n-octanoic
acid, n-decanoic acid, lauric acid, palmitic acid, stearic
acid, oleic acid, cyclohexylcarboxylic acid, cyclopen-
tylcarboxylic acid, cyclopropylcarboxylic acid, acrylic
acid, methacrylic acid, maleic acid, itaconic acid, napth-
thenic acid, benzoic acid, Bmaphthylcarboxylic acid,
p-toluenecarboxylic acid, furancarboxylic acid, p-
chlorobenzoic acid, monochloroacetic acid, cyanoace-
tic acid, glycolic acid, lactic acid, phenyloxypropionic
acid, succinic acid, glutaric acid, adipic acid, sebacic
acid, butanetetracarboxylic acid, aconitic acid, pro-
4,837,260
5
pane-1,2,3-tricarboxylic acid, citric acid, ortho-phthalic
acid, iso-phthalic acid, trimellitic acid, etc. As examples
of the hydroxyl group-containing compounds which
may constitute the ethers, mention may be made of
methanol, ethanol, propanol, isopropanol, butanol, iso-
_butanol, hexanol, cyclohexanol, 2-ethyl octanol, deca-
nol, lauryl alcohol, cetyl alcohol, stearyl alcohol, oleyl
alcohol, phenol, a-naphthol, B-naphthol, cresol, t-butyl
phenol, octyl phenol, nonyl phenol, p-chlorophenol,
resol, bisphenol A, 2-chloroethanol, ethylene cyanohy-
drin, trifluoroethanol, benzyl alcohol, 1,4-butanediol,
1,6-hexanediol, glycerin, sorbitol, hydrogenated bisphe-
nol A, trimethylolpropane, etc.
As examples of the esters and ethers as the polyalkyl-
ene oxide derivatives, mention may be made of diethyl-
ene glycol monoalkyl ethers (e.g., methyl, ethyl, pro-
pyl, butyl, etc. as the alkyl), diethylene glycol dialkyl
ethers (e.g., methyl, ethyl, ‘ propyl, butyl, etc. as the
alkyl), polyethylene glycol monoalkyl ethers (e.g.,‘
methyl, ethyl, propyl, lauryl, cetyl, stearyl, oleyl, etc. as
the alkyl), polypropylene glycol monoalkyl ethers (e.g.,
methyl, ethyl, lauryl, propyl, stearyl, cetyl, oleyl, per-
tluoroalkyl, etc. as the alkyl), polyethylene glycol
monoaryl ethers (e.g., octylphenyl, nonylphenyl, etc. as
the aryl), polyethylene glycol dialkyl ethers, polyethyl-
ene glycol monoalkyl esters (e.g., acetates trifluoroace-
tates, laurates, stearates, oleates, methacrylates, etc.),
polyethylene glycol diesters, polypropylene glycol di-
esters, bisphenol A-polyalkylene oxide adducts (e.g.,
ethylene, propylene, etc as the alkylene, the same being
applied to the following adducts), hydrogenated bisphe-
nol A-polyalkylene oxide adducts, trimethylolpropane-
polyalkylene oxide adducts, glycerine-polyalkylene
oxide adducts, polyoxyethylene sorbitan ester, tet-
raoleic acid-polyoxyethylenesorbitol, adipic acid-
polyalkylene oxide adducts, trimellitic acid-polyalky-
lene oxide adducts, isocyanate compounds-polyalky-
lene oxide adducts, phosphoric acid-polyalkylene oxide
adducts, silica acid-polyalkylene oxide adducts, (poly-
oxyalkylene) polysilanolates, (polyoxyalkylene) polyes-
ters, (polyoxyalkylene) polyphosphates, etc.
Hydrophobic silica: .
The hydrophobic silica used in this invention can be
obtained by contacting a hydrophilic silica with a com-
pound capable of reacting with hydroxyl group present
on the surface of hydrophilic silica in some form to
produce hydrophobic group or a compound capable of
being adsorbed onto the surface of hydrophilic silica to
form a hydrophobic layer on said surface (these com-
pounds being called “surface treating agent” hereinaf-
ter) in the presence or absence of a solvent and prefera-
bly, heating them to render hydrophobic the surface of
hydrophilic slilica.
As the hydrophilic silica used for production of the
hydrophobic silica, there may be used, for example,
fumed silica and wet silica, which has preferably 1-100
pm, more preferably 5-50 pm in particle diameter of
primary particles. Such particulate silica includes, for
example, highly-dispersible amorphous silica obtained
by hydrolysis of silicon tetrachloride in oxygen-hydro-
gen flame. Furthermore, there may also be used alumi-
na-containing silica, titanium oxide-containing silica and
iron oxide-containing silica obtained by effecting said
hydrolysis in the presence of chlorides such as titanium
chloride, aluminium chloride, iron chloride, etc.
As the surface treating agents which convert the
surface state of hydrophilic silica to hydrophobic state
to produce hydrophobic silica, mention may be made
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of, for example, hydrophobic group-containing alkyl,
aryl and aralkyl silane coupling agents such as n-octyl-
trialkoxysilane, etc., silylating agents such as dimethyl-
dichlorosilane, hexamethyldisilazane, etc., silicone oils
such as polydimethylsiloxane, higher alcohols such as
stearyl alcohol, etc., higher fatty acids such as stearic
acid, etc.
In this invention, it is preferred to use hydrophobic
silica obtained by surface-treating hydrophilic silica
with so-called dimethylsilylating agent or trimethyl-
silylating agent which can provide dimethylsilyl group
or trimethylsilyl group on the surface of hydrophilic
silica. .
As examples of the dimethylsilylating agents and
trimethylsilylating agents, in addition to said dimethyl-
dichlorosilane and hexamethyldisilazane, mention may
be made of dimethyldimethoxysilane, dimethyldiethox-
ysilane, dimethyldiacetoxysilane, dimethylditri-
fluoroacetoxysilane, hexamethylcyclotrisilazane, trime-
thylchlorosilane, trimethylbromosilane, N,O-bis(trime-
thy1sily1)carbonate, N,N-diethylaminotrimethylsilane,
N,N-dimethylaminotrimethylsilane, hexamethyldisilox-
ane, N-trimethylsilylimidazole, bis(trimethylsilyl)aceta-
mide, bis(trimethylsilyl)trifluoroacetamide, bis(trime-
thylsilyl)urea, 2-trimethylsiloxy-2-pentene-4-one, trime-
thylsilylacetamide, trimethylsilyl-N,N’-diphenylurea,
3-trimethylsilyl-2-oxazolidinone, bis(trimethylsiloxy)-
dimethylsilane, etc.
The hydrophobic silica used in this invention can be
obtained by the method mentioned hereabove, but com-
mercially available hydrophobic silica may also be used
instead. As commercially available hydrophobic silica,
there may be used, for example, AEROSIL R805
(Degussa Co.) surface-treated with n-octyltrimethox-
ysilane, AEROSIL R202 (Degussa Co.) surface-treated
with silicone oil, AEROSIL R972, R974 and R 976
(Degussa Co.) surface-treated with dimethylsilylating
agent, AEROSIL R811 and R812 (Degussa Co.) sur-
face-treated with trimethylsilylating agent, etc. These
are hydrophobic fumed silicas having a specific surface
area of 150-:20, 80:20, l10i20, 170:20, 250:25,
l50:20 and 200:2O m2/g and a hydrophobic degree
of 50, 65, 40, 35, 30, 60 and 60, respectively. As other
hydrophobic silica, there is Cab-O-Sil N70-TS (Cabot
CO.) which is reported to have a specific surface area of
l0O:20 m2/ g and to be treated with an organosilicone
compound.
Mixing ratio: ~ -
Mixing ratio of crown ether, polyalkylene oxide and
polyalkylene oxide derivative in cyanoacrylate compo-
sition may be optionally set within the range in which
storage stability is not damaged and setting time is ac-
celerated and depending on the desired viscosity and
thixotropic property, but is preferably 0.000l—2O parts
by weight, more preferably 0.0005-l0 parts by weight
of 100 parts by weight of 2-cyanoacrylate. Although it
somewhat varies depending on the kind of the com-
pound added, generally, when the amount of the com-
pound is smaller, there are provided less acceleration
effect of setting time and less viscosity and thixotropic
property. When more than 20 parts by weight, there
may occur that dissolution becomes difficult, viscosity
of composition becomes too high and the rate of gela-
tion is greatly increased during storage.
Amount of hydrophobic silica to be added may vary
depending on particle diameter, hydrophobic degree of
silica and kind of the surface treating agent, but is pref-
erably such that ratio of viscosities (thixotropic coeffici-
4,837,260
7
ent) measured at rotation speeds of, for example, 6 rpm
and 60 rpm in Brookfield viscometer is more than 2,
more preferably more than 3 and especially preferably
more than 5. Compositions having optional viscosities
can be obtained by changing the amount of hydropho-
bic silica but preferred amount is l-30% by weight,
more preferably 3—20% by weight of the composition.
The compositions of this invention, are excellent
adhesives having suitable viscosity and thixotropic
properties and further possessing excellent adhesiveness
and especially high bonding speed and excellent storage
stability for firmly bonding porous materials such as
woods, leathers and papers which have been difficult to
bond with conventional 2-cyanoacrylate adhesives with
remarkable workability and at high bonding speed.
Further, the composition of this invention can provide
adhesives free from the problems of gelation during
storage and increase of stringing which have been en-
countered in the conventional adhesives of this kind.
The mechanism of how suchaction is exhibited is not
known. As mentioned above, many curing accelerators
and thickening agents for 2-cyanoacrylate adhesives
have been known, but the excellent action of this inven-
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tion can be exhibited only by combination of specific ,
ones," namely, combination according to this invention.
Especially, it is clear from comparative examples
given hereinafter and U.S. Pat. Nos.4477607 and
4533422 that high viscosity cyanoacrylate compositions
having thixotropic properties cannot be obtained by
single use of hydrophobic silica obtained from hydro-
philic silica surface-treated with diemthylsilylating
agent or trimethylsilylating agent. Thus, the action
exhibited by compositions according to this invention
could not have been predicted.
COMPARATIVE EXAMPLES 1-3
Three compositions were prepared which contained
15-crown-5, 18-crown-6 or polyethylene glycol #400 of
this invention and other additives in the amounts as
shown in Table 1.
The addition amount in ppm of stabilizer and compo-
nent A (crown ether, etc.) in the following tables is
based on the amount of 2-cyanoacrylate. Each setting
time of these compositions for beeches in an atmosphere
of 23° C. and 60%RH was measured according to JIS
K6861 and the results are shown in Table 1. As is clear
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therefrom, these were 30 seconds for all compositions.
Separately, these compositions were placed in sealed
vessels of polyethylene and heated at 60° C. for 10 days.
Then, each setting time of these compositions for two
small pieces of beechwood adhered together and string-
ing property thereof were measured. As is clear from
Table 1, setting time was 45 seconds, 45 seconds, and 60
seconds, respectively and stringings were 10 cm, 10 cm
and 20 cm, respectively.
COMPARATIVE EXAMPLE 4-7
Four compositions were prepared which contained
AEROSIL R972, AEROSIL R805 or AEROSIL R202
as hydrophobic silica according to this invention and
other additives in the amounts as shown in Table 1. In
the same manner as in Comparative Examples 1-3, set-
ting time of these compositions for beechwood and
stringing property thereof were measured and the re-
sults are shown in Table 1.
EXAMPLES 1-4
Four compositions were prepared which contained
15-crown-5 and AEROSIL R972, AEROSIL R805,
AEROSIL R202 or Cab-O-Sil N70-TS and other addi-
tives in the amounts as shown in Table 1. Each setting
time of these compositions for beechwood was mea-
sured in the same manner as in the above comparative
examples to obtain 20 seconds, 15 seconds, 15 seconds
and 15 seconds, respectively. Furthermore, as in the
comparative examples, the compositions were heated at
60° C. for 10 days and setting time of the compositions
for beechwood and stringing property thereof were
measured to obtain 30 seconds, 20 seconds, 20 seconds
and 20 seconds, respectively for setting time and 1 cm,
0 cm, 0 cm and 0 cm, respectively for stringing. Thus,
no problems were found.
EXAMPLES 5-9
Five compositions were prepared which contained
AEROSIL R972 as hydrophobic silica and 18-crown-6
or the like and other additives in the amounts as shown
in Table 1. These compositions were subjected to the
same tests as in the comparative examples to find some
delay in setting time and some increase in stringing, but
these were such that caused no special problems.
_ TABLE 1
Composition Stability
Thickening Hydrophobic Setting time (60° C., 10 days)
2-Cyanoacrylate agent (part Stabilizer Crown ether, silica (part (Beechwood/ Setting
(part by weight) by weight) (ppm) etc. (ppm) by weight) Beechwood) time Stringing
Comparative Ethyl 2-cyano- PMMA S02 (40) 15-Crown-5 none 30 sec 45 sec 10 cm
Example 1 acrylate (97) (3) HQ (1000) (100)
Comparative Ethyl 2-cyano- PMMA S02 (40) 18-Crown-6 none 30 sec 45 sec 10 cm
Example 2 acrylate (97) (3) HQ (1000) (100)
Comparative Ethyl 2-cyano- PMMA S02 (40) PEG#400 none 30 sec 60 sec 20 cm
Example 3 acrylate (97) (3) HQ (1000) (1000)
Comparative Ethyl 2-cyano- PMMA S02 (40) none AEROSIL R972 > 180 sec >180 sec 1 cm
Example 4 acrylate (87.3) (2.7) HQ (1000) (10)
Comparative Ethyl 2-cyano- PMMA S02 (40) none AEROSIL R805 >180 sec >180 sec 0 cm
Example 5 acrylate (92.15) (2.85) HQ (1000) (5)
Comparative Ethyl 2-cyano- PMMA S02 (40) none AEROSIL R202 > 180 sec >180 sec 0 cm
Example 6 acrylate (92.15) (2.85) HQ (1000) (5) _
Comparative Ethyl 2-cyano- PMMA S02 (40) none AEROSIL R202 60 sec 90 sec 10 cm
Example 7 acrylate (92.lS)* (2.85) HQ (1000) (5)
Example 1 Ethyl 2-cyano- PMMA S02 (40) 15-Crown-5 AEROSIL R972 20 sec 30 sec 1 cm
acrylate (87.3) (2.7) HQ (1000) (100) (10)
Example 2 Ethyl 2-cyano- PMMA S02 (40) 15-Crown-5 AEROSIL R805 15 sec 20 sec 0 cm
acrylate (92.15) (2.85) HQ (1000) (100) (5)
Example 3 Ethyl 2-cyano- PMMA S02 (40) 15-Crown-5 AEROSIL R202 15 sec 20 sec 0 cm
acrylate (92.15) (2.85) HQ (1000) ( 100) (S)
‘ 4,837,260’
9 10
TABLE 1-continued
Composition Stability
Thickening Hydrophobic Setting time g60° C., 10 days)
2-Cyanoacrylate agent (part Stabilizer Crown ether, silica (part (Beechwood/ Setting
(part by weight) by weight) (ppm) etc. (ppm) by weight) Beechwood) time Stringing
Example 4 Ethyl 2-cyano- PMMA S02 (40) 15-Crown~5 Cab-0-Sil 15 sec 20 sec 0 cm
acrylate (92.15) (2.85) HQ (1000) (100) N70-TS (5)
Example 5 Ethyl 2-cyano- PMMA S02 (40) 18-Crown-6 AEROSIL R972 20 sec 30 sec 1 cm
acrylate (87.3) (2.7) HQ (1000) (100) (10)
Example 6 Ethyl 2-cyano- PMMA S02 (40) PEG#40O AEROSIL R972 20 sec 30 sec 1 cm
acrylate (87.3) (2.7) HQ (1000) (1000) (10)
Example 7 Ethyl 2-cyano- PMMA S02 (40) Polyoxy- AEROSIL R972 30 sec 45 sec 2 cm
acrylate (87.3) (2.7) HQ (1000) ethylene (10)
monostearate
(2000)
Example 8 ' Ethyl 2-cyano- PMMA S02 (40) Polyoxy- AEROSIL R972 30 sec 45 sec 3 cm
acrylate (87.3) (2.7) HQ (1000) ethylene (10)
dimethacry-
late (5000)
Example 9 Ethyl 2-cyano- PMMA S02 (40) Polypropylene AEROSIL R972 45 sec 60 sec 3 cm
acrylate (87.3) _ (2.7) HQ (1000) glycol (10)
(5000)
‘S000 ppm of dimethylsilane-17-crown-6 was added
Thixotropic index (T.I.) was calculated by the fol-
EXAMPLES 10-22 AND COMPARATIVE lowing equation
EXAMPLES 8-9
. 25
Compositions were prepared by mixing with stirring Viscosim £025. 6 RPM 0, 5 RPM)
the components at the ratio as shown in Table 2 and T1‘ = Viscosity (cps. 60 RPM or 50 RPM)
performances of the compositions as adhesives were
measured. The results are shown in Table 2. Bonding speed:
The properties show‘: in Table 2 were measured by 30 Setting time for hard PVC and beech woods at 23° C.
the following methods. ' - and 60% RH was measured according to JIS K6861.
Viscosity: Bonding strength:
Viscosity was measured by brookfield viscometer BL Tensile bond strength for hard PVC at 23° C. and
type with rotor No. 4 and at 6 RPM and 60 RPM or 60% RH was measured according to JIS K6861.
B8H type with rotor No. 7 and at 5 RPM and 50 RPM 35 Stability test:
at 25° C. 3 g of the adhesive was charged in an aluminum tube
and subjected to heating test of 70° C. X7 days to exam-
ine thickening, gelation and stringing.
TABLE 2
Thick-
2-Cyano- ening Vis- Bonding
acrylate agent Stabilizer Hydrophobic Crown ether, cosity Setting Strength
' (wt %) (wt %) (ppm) silica (wt %) etc. (ppm) (cps) T.I. time (Kgf/cmz) Stability
Example 10 Ethyl PMMA S02 (40) AEROSIL » PPG#4000 86,600 7.52 3 sec 340 Acceptable
(89) (4) HQ (1000) 2974 (5000) (PVC)
Com- Ethyl PMMA S02 (40) AEROSIL — 1,000 — — — —
parative (89) (4) HQ (1000) R974
Example 8 (7) '
Example 11 Ethyl PMMA S02 (40) AEROSIL PPG#4000 36,000 6.25 3 sec 330 Acceptable
(89.1) V (4) HQ (10()0) $891; (5000) - (PVC)
Com- Ethyl PMMA S02 (40) AEROSIL ’ — 7,800 4.49 —- - -
parative (89.1) (4) HQ (1000) R811
Example 9 (6.9)
Example 12 Ethyl PMMA S02 (40) AEROSIL PTMG#2000 124,000 7.31* 3 sec 360 Acceptable
(89) (4) HQ (1000) R7974 (SO00) (PVC)
Example 13 Ethyl PMMA S02 (40) AEROSIL PEG#400 44,200 5.42 3 sec 320 "
(88) (4) HQ (1000) R811 (1000) (PVC)
(8) 30 sec
(beech)
Example 14 Methyl PMMA S02 (40) AEROSIL PPG/PEG 125,000 7.20‘ 3 sec 330 "
(88) (4) HQ (1000) R972 block (PVC)
(8) copolymer 30 sec
(3000) (beech)
Example 15 Isobutyl CAB S02 (40) AEROSIL PPG#1000 75,000 7.80 5 sec 295 ”
(88) (5) HQ (1000) R972 (5000) (PVC)
(7)
Example 16 Ethoxyethyl CAB S02 (40) AEROSIL PPG#2000/T D1 187.000 8.20‘ 5 sec 300 "
(86) (5) HQ (1000) R972 (1/1.5 molar (PVC) '
(9) ratio reaction
product) (6000)
Example 17 Ethyl PMMA SO2(40) AEROSIL PEG#400 11,300 4.65 3(PVC)_ 330 ”
4,837,260
11 12
TABLE 2-continued
Thick-
2-Cyano- ening Vis— Bonding
acrylate agent Stabilizer Hydrophobic Crown ether, cosity Setting Strength
(wt %) (wt %) (ppm) silica (wt %) etc. (ppm) (cps) T.l. time (Kgf/cml) Stability
(89) (4) HQ (1000) R974 (4600) 20
(7) (Beech)
Example 18 Ethyl PMMA S03 (40) AEROSIL PEG#6000 125,000 592* 3>(PVC) 350 "
(39) (4) HQ (1000) R974 (4600) 20
(7) (Beech)
Example 19 Ethoxyethyl CAB S02 (40) AEROSIL PPG#1000 128,800 5.67* 5 (PVC) 300 ”
(87) (5) HQ (1000) R811 (4000) 30
(8) PEG (Beech)
monostearate
(1000)
Example 20 Ethyl PEA PTS (10) AEROSIL PTMG#2000 85,000 6.20‘ 3 (PVC) 340 "
(89.5) (35) HQ (1000) R810 (2000) 20
(7) PEG#1000 (Beech)
(1000)
Example 21 Ethyl/butyl CAB PTS (10) AEROSIL PTMG#l00O 175,000 7.80* 3 (PVC) 310 ”
(50/50) (4) HQ (1000) R976 (3000) . 20
(88) ‘ (8) PEG#600 (Beech)
dimethacrylate
(1000)
Example 22 Ethyl PMMA S02 (20) AEROSIL PPG#400 13,400 5.92 3 (PVC) 325 ”
(90) (4) HQ ( 1000) R974 (4600) 20
(6) 18-crown-6 (Beech)
0.04 (400)
‘Measured at 5 RPM
PMMA: Polymethyl methacrylate. PEA: Polyethylacrylate. CAB: Celluloseacetate butyrate, PEG: Polyethylene glycol. PPG: Polypropylene glycol. PTMG: Po|ytetra-
methylene glycol
EXAMPLES 23-3-1
Eight parts by weight of each surface treating agent
as shown in Table 3 was diluted by 12 parts by weight
of hexane. Each of the solutions of the surface treating
agents in hexane was dropped to 20 parts by weight of
fumed silica AEROSIL 200 having surface area of 200
m2/g with stirring. After having been stirred for 30
minutes, each mixture was heated at 110° C. for 1 hour
under nitrogen atmosphere to remove hexane and pro-
duce a powder. Each resultant powder was put into a
flask equipped with a reflux condenser, a stirrer and a
thermometer and then was heated with stirring at 250°
C. for 4 hours to yield hydrophobic silicas A to G as
shown in Table 3.
30
35
40
45
The hydrophobicity of the resultant hydrophobic
silicas was evaluated using their wettings to a solution
of water and methanol, which was measured as follows:
Fifty milliliters of distilled water is poured into a
200ml beaker. And after 0.2 gram of hydrophobic silica
has been put onto the water in the beaker, methanol is
introduced into the water through an outlet of a burette
immersed in the water with stirring using a magnetic
stirrer. The amount X in milliliter of methanol which
has been added until the floating silicas are wetted with
the solution of water and methanol, is measured. Then,
hydrophobicity is obtained by the following equation:
Hydrophobicity = 100 X / (50+X).
Nine types of adhesives were prepared using hydro-
phobic silicas A to G in Table 3. The properties of the
obtained adhesives are shown in Table 4 together with
their formulations.
TABLE 3
A list of hydrophobic silicas prepared in Examples 23-31
Samples Surface treating agents » Specific surface
obtained Silicas to be treated (Conc. used, %) area (m2/g) hydrophobicity
A AEROSIL 200 Trimethoxyvinylsilane 166 30
(product of Japan (20)
Aerosil Co.)
B AEROSIL 200 Dimethoxymethylvinyl- 159 35
(product of Japan silane
Aerosil Co.) (20)
C AEROSIL 200 Divinyltetramethyl- 147 60
(product of Japan disilazane
Aerosil Co.) (20)
D AEROSIL 200 Aryltriethoxysilane 166 30
(product of Japan (20)
Aerosil Co.)
E AEROSIL 200 Phenyltrimethoxysilane 184 40
(product of Japan (20)
Aerosil Co.)
F AEROSIL 200 Polymethylphenyl- 122 35
. (product of Japan siloxane
Aerosil Co.) (20)
G AEROSIL 200 Methyltrimethoxysilane 157 30
(product of Japan
(20)
4,8
13
TABLE 3-continued
37,260
A-list of hydrophobic silicas prepared in Examples 23-31
Surface treating agents
(Cone. used. %)
Samples Specific
obtained Silicas to be treated
Aerosil Co.)
area (m2/ g)
surface
TABLE 4
. Examples 23-31
hydrophobicity
14‘
Polymeri- _
2-Cyano- zation Hydrophobic Viscosity Setting Bonding
acrylate Thickening inhibitors silicas Crown ether, (Rotor time strength
(wt %) agent (wt %) (ppm) (wt %) etc. (wt %) No. 2) T.I. (sec) (kgf/cmz) Stability
Example 23 Ethyl PMMA(3) SOz(40) A(5) PEG #400 12000 5.1 3 340 Acceptable
(91.5) HQ(l00O) (0.5)
Example 24 Ethyl PMMA(3) SO1(40) A(5) PEG #6000 58300 6.8 3 360 ”
(91.5) I-IQ(l000) (0.5)
Example 25 Ethyl PMMA(3) SO2(40) A(5) PPG #2000 53100 7.1 3 360 "
(91.5) I-IQ(l0OO) (0.5)
Example 26 Ethyl PMMA(3) SO3(40) A(5) PTMG #2000 . 66200 7.3 5 320 "
(91.5) . I-lQ(lOOO) (0.5)
Example 27 Methyl PMMA(3) SO2(40) B(5) PPG #2000 51000 6.8 3 340 "
(91.5) HQ(l000) (0.5)
Example 28 Ethyl PMMA(3) SO2(40) C(5) PPG #2000 ' 48300 6.5 3 340 "
. (91.5) HQ(l000) (0.5)
Example 29 lsobutyl CAB(3) SO2(40) D(5) PPG #2000 55200 7.2 3 330 "
(91.5) I-lQ(l000) (0.5)
Example 30 Ethyl PMMA(3) SO2(40) E(5) PPG #2000 46000 6.7 3 320 ”
(91.5) HQ(1000) (0.5)
Example 31 Ethyl PMMA(3) SOz(40) F(5) PPG #2000 52500 6.6 3 320 "
(91.5) HQ(1000) (0.5)
The compositions of this invention provide cyanoac-
rylate adhesives which can easily bond woods, papers,
leathers, etc. which have been difficult to bond with
cyanoacrylate adhesives. The adhesives obtained in this
invention have a high bonding speed, are free from
stringing and excellent in storage stability, and thus can
be used in both the industrial and household fields. The
effects of this invention are remarkable. Furthermore,
the compositions of this invention are also excellent as
molding agents for fiber reinforced materials and finger-
35
print detecting agents and thus use of 2-cyanoacrylate 45
can be extended.
What is claimed is:
1. A cyanoacrylate composition which comprises a
2-cyanoacrylate as a main component and at least one of
(A) crown ethers, polyalkylene oxides and polyalkylene 50.
oxide derivatives and at least one of (B) hydrophobic
silicas.
2. A composition according to claim 1 wherein the
crown ethers are macrocyclic polyethers where the
heteroatoms are oxygen.
3. A composition according to claim 1 wherein the
polyalkylene oxides have a polymerization degree of at
least 2.
4. A composition according to claim 3 wherein the
polyalkylene oxides have a molecular weight of
400-1,000,000.
5. A composition according to claim 1 wherein the
alkylene group of the polyalkylene oxide has 2-6 car-
bonatoms.
55
60
65
6. A composition according to claim 5 wherein said
alkylene group is ethylene, propylene, isopropylene,
tetramethylene or a combination thereof.
7. A composition according to claim 5 wherein said
alkylene group is propylene, tetramethylene or a combi-
nation thereof.
8. A composition according to claim 1 wherein the
polyalkylene oxide derivatives are esters of the polyal-
kylene oxide with acids or ethers with hydroxyl group-
containing compounds.
9. A composition according to claim 1 wherein the
hydrophobic silicas are those obtained by converting
the surface of a hydrophilic silica to a hydrophobic
surface by treating the surface of the hydrophilic silica
with a surface treating agent. ’
10. A composition according to claim 7 wherein the
hydrophilic silica is fumed silica or wet silica.
11. A composition according to claim 9 wherein the
surface treating agent is a dimethylsilylating agent or a
trimethylsilylating agent.
12. A composition according to claim 1 wherein the
amount of component (A) is 0.0001—20 parts by weight
for 100 parts by weight of 2-cyanoacrylate.
13. A composition according to claim 1 wherein the
amount of component (B) is l-30% by weight of the
composition.
14. A cyanoacrylate adhesive which comprises the
composition of claim 1.
15. A cyanoacrylate composition according to claim
12 which additionally contains an anionic polymeriza-
tion inhibitor, a radical polymerization inhibitor and a
thickening agent.
16. A composition for shaping materials which com-
prises the composition of claim 1.
* * ll‘ * =1:
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