United States Patent [191
Robins
4,460,759
Jul. 17, 1984
[11] Patent Number:
[45] Date of Patent:
[54] ADHESIVE COMPOSITIONS AND
BONDING METHODS EMPLOYING THE
SAME
[75] Inventor:
[73] Assignee:
Janis Robins, St. Paul, Minn.
Minnesota Mining & Manufacturing
Company, St. Paul, Minn.
[21] Appl. No.: 323,400
[22] Filed: Nov. 20, 1931
[51] Int. Cl.3 ................................. .. COBF 20/34
[52] U.S. C1. ............... .. 526/298; 156/331.2
[58] Field of Search ....................................... .. 526/298
[56] ‘ References Cited
U.S. PATENT DOCUMENTS
2,768,109 10/1956 Coover, Jr. ....................... .. 154/133
3,260,637 7/1966 von Bramer .. .. 156/314
3,640,072 2/1972 Bolger ......... .. 106/68
3,836,377 9/1974 Dclahunty .. 106/287
3,903,055 9/1975 Buck ....... .. 526/298
3,940,362 2/1976 Overhults 526/298
4,012,402 3/1977 Buck ................... .. 526/ 298
4,042,442 8/‘1977 Dombroski et al. . ..... .. 156/310
4,170,585 10/1979 Motegi et al. ...... .. . 260/33.2 R
4,171,416 10/1979 Motegi et al. . . . . . . . . . .. 526/245
4,215,173 7/1980 Hubbard ........ .. .. 428/331
4,307,216 12/1981 Shiraishi et al. . .. 526/298
4,321,180 3/1982 Kimura et al. ................. 526/298
FOREIGN PATENT DOCUMENTS
56-47474 4/1981 Japan .
OTHER PUBLICATIONS
'E. F. Donnelly et a1., “Ionic and Zwitterionic Polymer-
ization of n-alkyl 2-cyaroacry1ates”, Plymer Letters Edi-
tion, vol. 15, pp. 399-405, (1977).
D. C. Pepper, “Anionic and Zwitterionic Polymeriza-
tion of d-cyaroacrylates”, Journal of Polymer Science:
Polymer Symposium, 62.6S—77, (1978).
Primary Examiner—-Harry Wong, Jr.
Attorney, Agent, or Firm—Donald M. Sell; James A.
Smith; Robert W. Sprague
[57] ABSTRACT
An adhesive composition comprising an adhesive base
and accelerator portion, the adhesive base comprising
(a) a polymerizable monomer selected from the group
consisting of unsubstituted alpha-cyanoacrylates and
substituted alpha-cyanoacrylates; and (b) an effective
amount of stabilizer; and the accelerator portion com-
prising a weakly acidic or weakly basic ionic accelera-
tor compound comprising a cation M and an anion A,
the pKa relating to cation M in the equilibrium defined
by
M(Hzo)+.~.>MoH+H+
being at least about 10, the pKa relating to anion A in
the equilibrium defined by
HA::2A— +1-1+
being less than or equal to about 0, and the nucleophilic-
ity constant of anion A being less than about 2 when
cation M is an onium cation comprising more than 8
carbons, the nucleophilicity constant being determined
relative to methyl iodide; the adhesive composition
being further characterized in that it exhibits a set time
of less than 5 that of the adhesive base alone and pro-
vides a bond which exhibits an overlap shear value of at
least about 400 pounds per square inch. These adhesive
compositions exhibit suitable cure rates when employed
on wooden substrates and result in strong bonds which
age well in the presence of heat and moisture. Methods
of bonding wooden substrates using weakly acidic or
weakly basic ionic accelerator compounds are also de-
scribed herein.
11 Claims, No Drawings
4,460,759
1
ADHESIVE COMPOSITIONS AND BONDING
METHODS EMPLOYING THE SAME
BACKGROUND OF THE INVENTION 5
This invention relates to cyanoacrylate adhesive
compositions and bonding methods using the same.
One bonding application in which cyanoacrylate
adhesives are particularly useful is the bonding of 10
wood. Since cyanoacrylate adhesives have a tendency
to cure slowly on wood substrates due to the acidic
nature of such substrates, use has been made of an accel-
erator to accelerate cure to satisfactory rates. Depend-
ing on the properties of the specific accelerator em-
ployed, the accelerator may be either included as an
ingredient in a one-part alpha-cyanoacrylate adhesive
composition or employed as a primer which is applied
to at least one of the substrates during the bonding
operation itself. Specific examples of conventional ac-
celerators which have been employed are the alcohols,
described in U.S. Pat. No. 2,768,109 (Coover); the or-
ganic amines disclosed in U.S. Pat. No. 3,260,637 (Von
Bramer); the‘ imino— or unsaturated aliphatically substi-
tuted derivatives of s-triazine, hexahydro-s-triazine and
pyrimido [5,4-d] pyrimidine disclosed in U.S. Pat. No.
3,640,972 (Bolgar); the compounds containing
N—C=S or N-_.-C—-—S— groups disclosed in U.S. Pat.
No. 3,836,377 (Delahunty); caffeine and theobromine as
disclosed in U.S. Pat. No. 4,042,442 (Dombroski et al.);
the polyethylene glycols and non-ionic surface agents
comprising a poly(ethyleneoxy) moiety as disclosed in
U.S. Pat. No. 4,170,585 (Motegi et al.); macrocyclic
polyether compounds such as 18-crown-6 or l5-crown-
5 as disclosed in U.S. Pat. No. 4,171,416 (Motegi et al.);
and sodium hydroxide, potassium hydroxide and sodi-
um-borosilicate as disclosed in U.S. Pat. No. 4,215,173
U
20
fi
30
k
(Hubbard). The strongly basic or alkaline accelerators
such as sodium hydroxide cause rapid polymerization of
an alpha-cyanoacrylate composition on mixing and 40
therefore are necessarily employed as primers.
Certain disadvantages may accompany the use of the
strongly basic or alkaline ionic accelerators (e.g., so-
dium hydroxide and potassium hydroxide) in bonding
operations involving wooden substrates. In particular,
loss in overlap shear strength of the resulting adhesive
bond may occur when the accelerator is employed with
a 10 second open time (i.e., the time elapsed between the
application of the accelerator to a wood substrate and
the placing of the wood substrates in an abutting rela-
tionship during formation of the adhesive bond). Such
loss in bond strength may be particularly evident when p
45
50
J the adhesive bond is exposed to moisture and heat.
SUMMARY OF THE PRESENT INVENTION
The present invention provides novel adhesive com-
positions comprising an adhesive base and an accelera-
tor portion, the adhesive base comprising (a) a polymer-
izable monomer selected from the group consisting of
unsubstituted alpha-cyanoacrylates and substituted al-
pha-cyanoacrylates; and (b) a sufficient amount of a
stabilizer; and the accelerator portion comprising a
weakly acidic or weakly basic ionic accelerator com-
pound comprising a cation M and an anion A, the pKa
relating to the cation M in the equilibrium defined by
55
65
M(H2O)+.—~>M0I-I + H ‘l’
2
being at least about 10, the pKa relating to the anion A
in the equilibrium defined by
HA.-2A-+H+
being less than or equal to about 0, and the nucleophilic-
ity constant of anion A being less than about 2 when
cation M is an onium cation comprising more than 8
carbons, the nucleophilicity constant being determined
relative to methyl iodide; the adhesive composition
being further characterized in that it exhibits a set time
of less than § that of the adhesive base alone and pro-
vides a bond which exhibits an overlap shear value of at
least about 400 pounds per square inch. The present
invention also provides novel methods for bonding
wood substrates using adhesive compositions compris-
ing weakly acidic or weakly basic ionic accelerator
compounds.
It has now been found that employment of a weakly
acidic or weakly basic ionic compound as the accelera-
tor compound in the two-part, alpha-cyanoacrylate
adhesive compositions described herein provides adhe-
sive compositions which exhibit satisfactory rates of
cure on wood substrates. It has also been found that the
adhesive compositions described herein, since they in-
clude a weakly acidic or weakly basic ionic compound
as an accelerator compound, may be employed in bond-
ing wood substrates using an open time of 10 seconds
(relative to the accelerator compound) and still provide
an adhesive bond which exhibits suitable resistance to
moisture and heat.
The adhesive compositions and methods of the pres-
ent invention may be suitably employed in the bonding
of a variety of wood substrates (e.g., walnut, ash, fir,
oak, maple, pine, and birch substrates).
DETAILED DESCRIPTION OF THE PRESENT
INVENTION
The adhesive bases of the adhesive compositions of
the present invention comprise a polymerizable mono-
mer. The polymerizable monomer may be an unsubsti-
tuted or a substituted alpha-cyanoacrylate monomer.
Preferred monomers for use as the polymerizable
monomer are unsubstituted alpha-cyanoacrylates of the
formula
CH2=C(CN)——COOR1 (1)
wherein:
R1 is selected from the group consisting of alkyl groups
of 1 to about 10 carbons and alkenyl groups of 2 to
about 10 carbons.
Illustrative of the alkyl groups which R1 may repre-
sent in formula I above are methyl, ethyl, _n-propyl,
isopropyl, n-butyl, and isobutyl groups. Illustrative of
the alkenyl groups which R1 may represent are vinyl
and allyl radicals. The preferred alpha-cyanoacrylate is
ethyl cyanoacrylate.
Examples of suitable substituted alpha-cyanoacrylate
monomers for use as the polymerizable monomer are
the 1,1-disubstituted butadienes-1,3 and l,1-disubstitut-
ed-1-butene-3-ynes disclosed in U.S. Pat. No. 3,316,227
(Gerber), incorporated herein by reference, and the
alkenyl esters or alkoxy substituted alkyl esters of 2-
cyanopenta-2,4-dienoic acid disclosed in U.S. Pat. No.
3,554,990 (Quinn et al.), incorporated herein by refer-
ence.
E3
4,460,759
3
The adhesive bases may comprise a single type of
polymerizable monomer or may comprise a mixture of
two or more different types of polymerizable mono-
mers.
In order to obtain adhesive bases exhibiting desirable
shelf-life, it is generally desirable to include an effective
amount of a stabilizer (i.e., an amount which provide an
adhesive base which exhibits substantially no gelation
when stored for at least about one month at 22° C., but
which, at the same time, is capable of undergoing poly-
merization at a practical rate). Examples of stabilizers
which are useful in the adhesive bases are anionic poly-
merization inhibitors and free-radical polymerization
inhibitors. In many instances it may be desirable to
include both an anionic polymerization inhibitor and a
free-radical polymerization inhibitor.
Suitable anionic polymerization inhibitors are well-
known to those skilled in the art and include acidic
gases such as sulfur dioxide, sulfur trioxide, nitric oxide,
and hydrogen fluoride; aromatic sulfonic acids and
aliphatic sulfonic acids; and organic sultones of the type
disclosed in U.S. Pat. No. 3,836,377 (Delahunty), incor-
porated herein by reference. Suitable amounts of the
foregoing for inclusion in the adhesive base are as fol-
lows: a suitable amount of an acidic gas is from about
0.001 to 0.06 parts by weight per 100 parts by weight of
the polymerizable monomer; a suitable amount of an
aromatic or aliphatic sulfonic acid is from about 0.0005
to 0.1 parts by weight per 100 parts of the polymerizable
monomer; and a suitable amount of a sultone is from
about 0.1 to 10 parts by weight per 100 parts by weight
of the polymerizable monomer.
Suitable free-radical polymerization inhibitors are
also well-known to those skilled in the art and include
hydroquinone, hydroquinone monomethyl ether, t-
butyl catechol, and p-methoxy phenol. A suitable
amount of a free-radical polymerization inhibitor is
0.0005 to 0.1 parts by weight and preferably 0.001 to
0.05 parts by weight, both per 100 parts by weight of the
polymerizable monomer.
The above-described polymerizable monomers gen-
erally exhibit a low viscosity. In order to increase the
viscosity of the adhesive base to desired levels, it may,
therefore, be desirable to include a thickener therein.
Suitable thickeners are well-known to those skilled in
the art and include poly(methyl methacrylate), poly-
mers comprising methacrylate and a monomer, acrylic
rubbers, cellulose derivatives, polyvinyl acetate and
poly(alpha-cyanoacrylate). It has been found in the
present invention that adhesive bases comprising up to
40 parts by weight and preferably about 10 to 30 parts
by weight of a thickener, both per 100 parts by weight
of the polymerizable monomer, exhibit suitable viscos-
ity for most bonding operations.
The adhesive bases may additionally comprise the
plasticizers, perfumes, dyes, pigments and the like,
which are well-known to those skilled in the art.
The accelerator portions comprise a weakly acidic or
weakly basic ionic accelerator compound comprising a
cation M and an anion A, the pKa relating to the cation
M in the equilibrium defined by
M(H2o)+.—_>M0H+H+ (11)
being at least about 10, and preferably at least about 13,
and the pKa relating to the anion A in the equilibrium
defined by
_1o
15
20
25
30
35
45
50
55
60
65
4
HAr—*A‘ +H+ '(III)
being less than or equal to about 0, and preferably less
than or equal to about ——5. The above-described pKa
relating to the cation M represents the dissociation con-
stant of the first water molecule to dissociate.
It is to be understood that pKa may be determined by
any of the known methods including potentiometric
methods, spectrophotometric methods, and conduc-
tance methods. Reference is made to Treatise on Analyti-
-cal Chemistry, I. M. Kolthoff and P. J. Elving, John
Wiley and Sons, Vol. 2, Part 1, p. 239 (1979) for a dis-
cussion of these and other suitable methods of determin-
ing pKa. The methods selected and any modifications
made to the selected method will depend on a variety of
considerations such as the solubility of the particular
_ compound comprising the cation or anion for which
pKa is being determined. It is assumed that one of ordi-
nary skill can select and, if necessary, modify a particu-
lar method in order to correctly determine the pKa of
specific cations and anions for purposes of the present
invention.
Specific examples of cations which M may be are
included in Table I below. Table I also includes the pKa
relating to those cations in the above-defined equilib-
rium (II).
TABLE I
Cation M pKa
K+ 14.5”
Na+ 14.2”
Cs+ >13’!
Li+ 13.6“
Ba + + 13.5“
Ca+ + 12.9“
Mg + + 11.4”
Mn + + 10.6“
"as reported in The Hydrolysis of Cations, C. F. Base Jr. and R. E. Mesmer, John
Wiley and Sons, 1976. '
bestimate
Still further examples of cations which cation M may
be are onium cations such as quaternary ammonium
cations. Examples of suitable quaternary ammonium
cations which cation M may be are tetramethyl ammo-
nium cation, tetraethyl ammonium cation, tetrapropyl
ammonium cation, tetrabutyl ammonium cation, trime-
thylethyl ammonium cation, dimethyldiethyl ammo-
nium cation, and trimethylbutyl ammonium cation. The
pKa for the quaternary ammonium cations is estimated
to be greater than 13.
Specific examples of anions which A may be are
included in Table 2 below. Table II also includes the
pKa relating to those anions in the above-defined equi-
librium (III).
TABLE II
Anion A pKa
C104‘ (perchlorate) -10"
I‘ (iodide) -9.5"
Br‘ (bromide) —9"
C1“ (chloride) —6"
C103“ (chlorate) —-2.7”
SCN‘ (thiocyanate) -1.9”
N03‘ (nitrate) -1.35
¢SO3‘ (phenylsulfonate) -1.0”
p-CH3d>SO3_ (methyl -1.0”
phenyl sulfonate)
CH3SO3" (methylsulfonate) -0.6”
4,460,759
5
TABLE II-continued
Anion A pKa
CF3CO2“ (trifluoroacetate) -0.3”
“as reported in Langefs Handbook of Chemistry, 12th Ed., McGraw-I-lill, Table 5-7.
“as reported in R. G. Pearson et al., J. Am. Chem. Soc. 90, 319 (1968)
Other examples which anion A may be are tetrafluoro-
borate (BF4-), and periodate (IO4—), the pKas for
these anions being estimated to be less than about —-5.
Still further examples of anions which A may be are
triflate (CF3SO3—), hexafluorophosphate (PF6"), hexa-
fluoroantimonate (SbF5'), and hexafluoroarsenate
(AsF5") anions, the pKas for these anions being esti-
mated to be less than about ——5.
5
10
15
The degree to which an ionic compound accelerates ‘
the cure of an alpha-cyanoacrylate monomer may de-
pend, in part, on the mobility of the anion in the mono-
mer. Accordingly, anion A preferably has a molecular '
weight of no more than about 250. Compounds such as
sodium tridecylether sulfate (i.e., that available under
the trade designation “Sipex EST 30” from Alcolac,
Inc.) and sodium mono- or di- dodecyl disulfonate di-
phenyl oxide (i.e., that available under the trade desig-
nation “Dowfax 2A1 Solution” from Dow Chemical
Co.) have been found not to accelerate significantly the
cure of alpha-cyanoacrylate monomers.
It has also been found that the nucleophilicity con-
stant of anion A should be considered (in addition to the
pKas of cation M and anion A) in some instances in
selecting a suitable onium cation as cation M. In particu-
lar, when the cation M is an onium cation comprising
more than 8 carbon atoms (e.g., as is the case with tet-
rabutyl ammonium cation), the anion A should have a
nucleophilicity constant (relative to methyl iodide) of
less than about 2. Reference is made to R. G. Pearson,
' H. Sabel and J. Songstad, Journal of the American
Chemical Society, 90, 319 (1968), incorporated herein
by reference, for nucleophilicity constants of a variety
of anions as determined relative to methyl iodide and
for a method for determining such constants. It has been
found in the present invention, for example, that suit-
able results are obtained when tetrabutyl ammonium
, perchlorate, tetrabutyl ammonium triflate,’ tetrabutyl
ammonium hexafluorophosphate, and tetrabutyl ammo-
nium hexafluoroarsenate‘ are employed as the accelera-
tor compounds, the perchlorate, triflate, hexafluoro-
phosphate and ‘hexafluoroarsenate anions all having
nulceophilicityconstants estimated to be less than about
2.
The accelerator portion may contain only the ionic
accelerator compound or may comprise‘ the ionic accel-
erator comppund‘ dissolved or suspended in a suitable
vehicle. Preferred vehicles are Water and lower alco-
hols (e.g., ethanol and isopropanol)-. A suitable arriotiht
‘of the ionic accelerator compound in a vehicle is_be'-‘
tween about 0.l to l0% on a weight to weight basis‘;
“In bonding substrates, the accelerator portion is ap-
plied to atleast one_of the substrates to be bonded. The
adhesive base may then be applied to one or more of the
substrates to which the accelerator portion has been
applied. Alternatively, the adhesive base may be applied
to any substrate or substrates which are to be bonded,
but which have not been treated with the accelerator
portion (provided, of course, that the accelerator por-
tion has been applied to at least one substrate to be
bonded). In the event that the adhesive base and accel-
20
25
30
35
45
50
S5
60
65
6
erator «portion are applied to the same substrate one
should proceed quickly with the bonding operation.
It has been found in the present invention that the
accelerator portion may be preapplied to substrates well
in advance of the time that the substrates are to be
bonded. In particular, it has been found that the bonding
operation may be performed up to about 24 hours after
the accelerator portion has been applied to a substrate.
It is to be understood that the adhesive compositions
desribed herein may be employed in bonding operations
involving substrates other than wood (e.g., metal, glass
and plastics).
The following non-limiting examples will illustrate
the practice of the invention. Unless otherwise indi-
cated, all parts, proportions and percentages are by
weight.‘
TESTING PROCEDURES
Overlap Shear Strength Determination Test
Test Method A
The bonding performance of an adhesive composi-
tion is determined as follows. Maple wood (i.e., as used
in the specification and claims, “maple wood” desig-
nates hard maple wood, 1st/ 2nd grade) substrates mea-
suring 1”X4"> 13” < -5“ 850 750 13d —- 10" 965 790 134 -101’ 1210 520 13d -91’ 1150 510 13d -61’ 830 750 200
"The Hydrolysis of Cations, C. F. Base Jr. and R. E. Mesmer, John Wiley and Sons, 1976.
bLange's Handbook of Chemistry, 12th Ed., McGraw-Hill, Table
‘R. G. Pearson et al, J. Am. Chem. Soc. 90, 319 (1968).
“Estimate.
in the manner described in Test Method A. After a 10
second open time, the substrates are brought into an
abutting relationship so as to allow bond formation.
Strength of the bond is tested at increasing increments
of time (i.e., 10, 15, 20, etc., seconds). The set-time is
determined to be the time at which the bond is difficult
to break with moderate hand strength. This Test
Method B is the method to be used in determining the
set time values stated in the instant specification and
claims. ’
EXAMPLES l-25
Suitable adhesive compositions in accordance with
the present invention comprise an adhesive base and
accelerator portions described as follows. The adhesive
base consists of “CA-5” (a cyanoacrylate composition
comprising ethyl cyanoacrylate, a thickener, and sulfur
dioxide, commercially available from 3M). The acceler-
ator portion comprises an ionic accelerator compound
(appearing in Table III below) dissolved in a 50:50
(weight/weight) mixture of ethanol and water to give a
concentration with respect to the accelerator com-
pound of 0.07 molal.
Table III includes the overlap shear strength exhib-
‘ ited by the cured compositions when determined after
aging 24 hours at room temperature in accordance with
Test Method A, the overlap shear strength exhibited by
5-7.
45
50
55
60
65
As indicated in Table III, the adhesive compositions
of Examples 1-25 set within about 50 seconds or less
and, when employed using a 10 second open time (rela-
tive to the accelerator portion), provided bonds which
aged suitably under conditions of elevated temperature
and high humidity. While the adhesive composition
which did not comprise an accelerator portion provided
a bond which aged suitably under conditions of ele-
vated temperature and high humidity, that adhesive
composition exhibited a prolonged set time of greater
than 200 seconds.
The adhesive compositions of the present invention
should exhibit a set time (as determined as described
herein) which is less than about §, and preferably less
than about 1/ 6, that exhibited by an adhesive composi-
tion comprising only an adhesive base and no accelera-
tor compound. The most preferred adhesive composi-
tions of the present invention exhibit a set time which is
less than about 1/ 10 that exhibited by an adhesive com-
position comprising only an adhesive base and no accel-
erator compound.
EXAMPLE 26
By way of comparison, adhesive compositions were
prepared which comprised the adhesive base of Exam-
4,460,759
9
ples 1-25 and accelerator portions consisting of an ac-
celerator compound (appearing in Table IV below and
not falling within the scope of the present invention)
dissolved in the same vehicle and in the same concentra-
tion as described in Test Method A. Table IV includes
results of the same determinations as reported in Table
III of Examples 1-25. Table IV also includes the results
observed when no accelerator portion was employed
with the adhesive base.
10
being at least about 10, the pKa relating to said anion A
in the equilibrium defined by
HA72A"+H+
being less than or equal to about 0, and the nucleophilic-
ity constant of anion A being less than about 2 when
cation M is an onium cation comprising more than 8
carbons, said nucleophilicity constant being determined
TABLE IV
Overlap Shear Value
{pounds per square inch}
Aged 72
Hours
at 100%
Aged 24 Hours Relative
pKa Nucleophilicity at Room Humidity Set Time
Accelerator Compound cation anion constant Temperature and 160° F. (seconds)
Sodium hydroxide (Na0H) 14.2“ >13‘ 0 0 10
Sodium sulfide (Na2S)- 14.2“ 12.95 0 0 13‘ 0 0 13 -9.55 7.42!’ 600 200 13 -9.011 5.79!’ 820 340 200
"The Hydrolysis of Cations, ibid.
”Lange’s Handbook of Chemistry, ibid.
‘Estimate.
411. G. Pearson et a1. J. Am. ciiem. Soc. 90, 319 (1968).
As indicated in Table IV, the adhesive compositions
comprising strongly basic ionic accelerator compounds
(i.e., sodium hydroxide, sodium sulfide, sodium carbon-
ate or tetrabutyl ammonium hydroxide), while setting
rapidly, provided essentially no adhesive bond when
employed with a 10 second open time. The adhesive
compositions comprising ammonium iodide or tetrabu-
tyl ammonium bromide (these ionic accelerator com-
pounds not being within the scope of the present inven-
'tion due to the nucleophilicity constant of iodide and
bromide anions) set rapidly, but did not perform as well
as the adhesive compositions of the present invention
when employed with a 10 second open time. The results
for an adhesive composition comprising the covalent
organic base _l\l-E-dimethyl-p-toluidine as the accelera-
tor compound are also included in Table IV.
What is claimed is:
1. A two-part adhesive composition comprising an
adhesive base as the first part and an accelerator portion
as the second part, said adhesive base comprising (a) a
polymerizable monomer of the formula
CHz=C(CN)CO0R1
wherein R1 is selected from the group consisting of an
alkyl group of 1 to about 10 carbon atoms and an alke-
nyl group of 2 to about 10 carbon atoms; and (b) a
stabilizer selected from the group consisting of an ani-
onic polymerization inhibitor and a free-radical poly-
merization inhibitor, said stabilizer being present in an
amount such that said adhesive base exhibits substan-
tially no gelation when stored for at least about one
month at 22° C., and said accelerator portion compris-
ing a weakly acidic or weakly basic ionic accelerator
compound comprising a cation M and an anion A, the
pKa relating to said cation M in the equilibrium defined
by
M(l-I2O)+fiMOH + H+
30
35
40
45
50
55
60
65
relative to methyl iodide; said adhesive composition
being further characterized in that it exhibits a set time
of less than § that of said adhesive base alone and pro-
vides a bond which exhibits an overlap shear strength of
at least about 400 pounds per square inch on maple
wood.
2. An adhesive composition in accordance with claim
1, wherein said unsubstituted alpha-cyanoacrylate is
selected from the group consisting of methyl alpha-
cyanacrylate, ethyl alpha-cyanonacrylate, n_-propyl al-
pha-cyanoacrylate, isopropyl alpha-cyanoacrylate, g-
butyl alpha-cyanoacrylate isobutyl alpha-cyanoacry-
late, allyl alpha-cyanoacrylate and ethyl alpha-cyanoa-
crylate.
3. An adhesive composition in accordance with claim
1, wherein said stabilizer is selected from the group
consisting of anionic polymerization inhibitors and free-
radical polymerization inhibitors.
4. An adhesive composition in accordance with claim
1, wherein said pKa relating to said cation M is at least
about 13 and said pKa relating to said anion A is less
than or equal to about -5.
5. An adhesive composition in accordance with claim
1, wherein said cation M is selected from the group
consisting of Cs+, K+, Na+, Li+, Ba++, Ca++,
Mg+ + and Mn+ +, and wherein said anion A is selected
from the group consisting of C104‘, I—, Br‘, Cl-,
C103“, SCN—, (,bSO3’, CH3cl>SO3*, CH3SO3",
CF3CO2‘, N03‘, BF4‘, I04“, CF3SO3—, PF5“,
SbF5—, and AsF5—.
6. An adhesive composition in accordance with claim
1, wherein said cation M is a quaternary ammonium
cation and said anion A is selected from the group con-
sisting of C104“, I‘, Br‘, Cl’, C103‘, SCN",
cl>SO3", CH3(l)SO3", CH3SO3’, CF3CO2", N03“,
BF4“, I04‘, CF3SO3—, PF5‘, SbF5”, and ASF5’.
7. An adhesive composition in accordance with claim
4, wherein said cation M is selected from the group
consisting of K+, Na+, Cs+, Li+, Ba++, and qua-
4,460,759
11
ternary ammonium cations comprising no more than 8
carbons, and said anion A is selected from the group
consisting of C104“, 1-, Br‘, Cl‘, BF4—, I04“,
CF3SO3‘, PF5—, SbF5", and ASF5‘.
8. An adhesive composition in accordance with claim
4, wherein said weakly acidic or weakly basic ionic
accelerator compound is selected from the group con-
sisting of tetramethyl ammonium perchlorate, tetra-
methyl ammonium bromide, tetramethyl ammonium
triflate and potassium bromide.
10
15
20
25
30
35
45
50
55
60
65
12
9. An adhesive composition in accordance with claim
1, wherein said accelerator portion comprises said
weakly acidic or weakly basic ionic accelerator com-
pound dissolved in a suitable vehicle.
10. An adhesive composition in accordance with
claim 9, wherein said vehicle is selected from the group
consisting of water, ethanol and isopropanol.
11. An adhesive composition in accordance with
claim 10, wherein the amount of said weakly acidic or
weakly basic acidic ionic accelerator compound in said
vehicle is about 0.1 to 10% by weight.
* ill =3 it 3|!