(19) United States
US 20030191248A1
(12) Patent Application Publication (10) Pub. No.: US 2003/0191248 A1
Ryan et al.
(43) Pub. Date: Oct. 9, 2003
(54) ACTIVATOR COMPOSITIONS FOR
CYANOACRYLATE ADHESIVES
(76) Inventors: Bernard Ryan, Dublin (IE); Hanns
Roland Misiak, Dublin (IE); James A
Houlihan, Dublin (IE); Gerard R
MacCann, Dublin (IE)
Correspondence Address:
Steven C Bauman
Henkel Loctite Corporation
1001 Trout Brook Crossing
Rockyhill, CT 06067 (US)
(21) Appl. No.: 10/276,287
(22) PCT Filed: May 11,2001
(86) PCT No.: PCT/IE01/00063
(30) Foreign Application Priority Data
May 12, 2000 (IE) ......................................... .. 2000/0367
Apr. 27, 2001 (IE) ......................................... .. 2001/0422
Publication Classification
(51) Int. Cl.7 ................................................... .. C08F 22/22
(52) U.S.Cl. ........................................................ .. 525/328.2
(57) ABSTRACT
An activator composition for the accelerated hardening of
cyanoacrylate adhesives, wherein the activator comprises a
member selected from the group consisting of: aromatic
heterocyclic compounds having at least one N hetero atom
in the ring(s) such as pyridines, quinolines and pyrimidines
and substituted on the ring(s) with at least one electron-
Withdrawing group which decreases the base strength of the
substituted compound compared to the corresponding
unsubstituted compound, mixtures of any of the foregoing
with each other, and/or with N,N-dimethyl-p-toluidine, and
mixtures of any of the foregoing and/or N,N-dimethyl-p-
toluidine with an organic compound containing the struc-
tural element, —N=C—S—S—, such as dibenzothiazyl
disulfide. 6,6'dithiodinicotinic acid, 2,2'dipyridyl disulfide,
and bis(4-t-butyl-1-isopropyl-2-imidazolyl) disulfide. An
activator composition may comprise a solution of one or
more activators in a solvent mixture which comprises a
volatile hydrocarbon and a cyclic ketone.
US 2003/0191248 A1
ACTIVATOR COMPOSITIONS FOR
CYANOACRYLATE ADHESIVES
FIELD OF THE INVENTION
[0001] This invention relates to activator compositions,
particularly well suited for accelerating the hardening of
cyanoacrylate adhesives. The invention also relates to novel
mixtures of chemical compounds and to the use of the
activator compositions and the novel mixtures for the accel-
erated hardening of cyanoacrylate adhesives. The invention
further relates to a process for the accelerated bonding of
substrates using cyanoacrylate adhesives.
BRIEF DESCRIPTION OF RELATED
TECHNOLOGY
[0002] Adhesive compositions based upon cyanoacrylate
esters are well known and have found extensive use, because
of their rapid cure speed, excellent long-term bond strength,
and applicability to a wide variety of substrates. They
generally harden after only a few seconds, after which the
joined parts exhibit at least a certain degree of initial
strength.
[0003] It is known that certain cyanoacrylate (CA) adhe-
sives typically harden by an anionic polymerisation reaction.
If the adhesive is conventionally applied in a relatively thick
layer in the joint gap or relatively large amounts of adhesive
are applied so that relatively large drops of adhesive pro-
trude from between the parts to be joined, rapid hardening
throughout the adhesive may rarely be achieved, i.e. cure-
through-gap or cure-through-volume (CTV) performance
may be unsatisfactory.
[0004] With certain substrates, particularly substrates hav-
ing acidic surfaces, such as wood or paper, the polymerisa-
tion reaction may be retarded, oftentimes to an unmanage-
able extent. Moreover, unless the adhesive is gelled or
rendered thixotropic by appropriate additives to confer such
properties, the wood or paper substrates, due to their poros-
ity, tend to draw the adhesive out of the joint gap by capillary
action before hardening has taken place in the gap.
[0005] Heretofore efforts have been made to accelerate the
polymerisation of such CA adhesives by means of certain
additives. Addition of accelerators directly to the adhesive
formulation is possible to only a very limited extent, how-
ever, since substances having a basic or nucleophilic action,
which would normally bring about a pronounced accelera-
tion of the polymerisation of the cyanoacrylate adhesive, are
generally used at the expense of the storage stability of such
formulations.
[0006] Addition of such accelerators shortly before appli-
cation of the adhesive results in virtually a two-component
system. However, such method has the disadvantage that the
working life is limited after the activator has been mixed in.
In addition, with the small amounts of activator that are
required, the necessary accuracy of metering and homoge-
neity of mixing are difficult to achieve. Moreover, use of
such a two-component system is often seen as cumbersome
to the end user, and sometimes only modestly improves the
intended result.
[0007] Activators are also used in the form of a dilute
solution which is either applied beforehand onto a substrate
or part which is to be bonded, and/or is applied onto the
Oct. 9, 2003
adhesive where it is still liquid after the substrates have been
joined. The solvents used for such dilute solutions of acti-
vators are generally low-boiling organic solvents, so that
they may be readily evaporated, leaving the activator on the
substrate/part or the adhesive.
[0008] Japanese Patent Application No. JP-A-62 022 877
proposes the use of solutions of lower fatty amines, aromatic
amines, dimethylamine and the like. Japanese Patent Appli-
cation No. J P-A-03 207 778 proposes the use of solutions of
aliphatic, alicyclic and, especially, tertiary aromatic amines;
particular examples which are mentioned are N,N-dimeth-
ylbenzylamine, N-methylmorpholine and N,N-diethyltolui-
dine.
[0009] Japanese Patent Application No. 59-66471 dis-
closes a hardening accelerator for use with cyanoacrylate
adhesives comprising an amine compound, with a boiling
point of between 50° C. and 250° C., together with a
deodorizer and a solvent. Examples of suitable amines are
triethyl amine, diethyl amine, butyl amine, isopropyl amine,
tributyl amine, N,N-dimethyl aniline, N,N-diethyl aniline,
N,N-dimethyl-p-toluidine, N,N-dimethyl-m-toluidine N,N-
dimethyl-o-toluidine, dimethyl benzyl amine, pyridine,
picoline, vinyl pyridine, ethanolamine, propanolamine and
ethylene diamine.
[0010] U.S. Pat. No. 3,260,637 of von Bramer discloses
the use of a range of organic amines (excluding primary
amines) as accelerators for cyanoacrylate adhesives, particu-
larly for use on metallic and non-metallic substrates.
[0011] N,N-dimethyl-p-toluidine has been widely used as
an accelerator for the accelerated hardening of cyanoacrylate
adhesives. A crucial disadvantage of the use of that sub-
stance is the short duration of the surface activation, which
does not permit long waiting times between application of
the accelerator solution beforehand to the substrates to be
bonded and the subsequent bonding process. In addition, the
use of N,N-dimethyl-p-toluidine in some countries often-
times involves rigorous regulatory labelling requirements.
[0012] Basicity of an accelerator substance is not a suffi-
cient criterion for identifying solutions which are acceptable
in practice in terms of application technology. Many sub-
stances, such as alkylamines, 1,2-di-(4-pyridyl-ethane), 4,4‘-
dipyridyl disulfide, 3-(3-hydroxypropyl)pyridine, 1,2-bis-
(diphenylphosphino)-ethane, pyridazine, methylpyridazine
or 4,4‘-dipyridyl, are so basic or nucleophilic that sponta-
neous superficial hardening takes place at the adhesive
interface (shock hardening) before the activator is able to
initiate polymerisation throughout the liquid adhesive layer
by convection and diffusion. The result is that an often
cloudy polymerisation occurs at the surface only. With other
compounds, such as oxazoles, the basicity is evidently too
low, and the hardening is often too slow for practical
purposes.
[0013] German Patent DE-A-22 61 261 proposes accel-
erator substances containing the structural element
—N=C—S—, including 2,4-dimethylthiazole. However,
that compound has a very high volatility, so that activator
solutions based thereon are unsuitable for application
beforehand since the active ingredient also evaporates off
with the solvent.
[0014] It is desired to find new activator compositions for
use with cyanoacrylate adhesives, which activator compo-
US 2003/0191248 A1
sitions have a pronounced accelerating action and low
volatility, so that application beforehand is also possible. It
is also desired to find activators which are subject to
regulatory labelling requirements less rigorous than is N,N-
dimethyl-p-toluidine currently.
[0015] European Patent Specification No. 0 271 675 A2 of
Three Bond Co. Ltd. describes a primer for CA resin
compositions for use in bonding non-polar or highly crys-
tallized resins such as polyolefins, polyethyleneterephtha-
lates, nylons, fluorine-containing resins, soft PVC films etc.
The primer comprises (A) a compound selected from the
group consisting of benzene ring compounds having alde-
hyde group and nitrogen or oxygen atom-containing hetero-
cyclic compounds having aldehyde group, and (B) an
organic amine compound. Nitrogen-atom containing hetero-
cyclic compounds having aldehyde group in the component
(A) include 2-pyridine carboxylaldehyde, 2,6-pyridine car-
boxylaldehyde and pyrrole 2- carboxylaldehyde. The speci-
fication states that in bonding non-polar or highly crystal-
lized resins using a CA adhesive the primer instantaneously
exhibits a high bonding strength at ambient temperature by
a simple procedure which comprises applying such primer
onto a surface of one of the resins, applying the CA adhesive
onto a surface of the other resin and bringing both the
surfaces into contact with each other. The Three Bond
specification is directed to priming the surfaces of substrates
which are difficult to bond. As described, the surfaces of the
two substrates are brought into contact with one another (i.e.
with “zero gap”) and a high bonding strength is achieved
instantaneously. The Three Bond specification is not con-
cerned with an activator which is able to initiate polymeri-
sation throughout a layer of adhesive (e.g. in a joint gap) by
convection and diffusion without spontaneous superficial
hardening taking place at the adhesive/substrate interface. In
other words, the Three Bond specification is not directed to
good CTV performance. A good CTV initiator should be a
sufficiently slow initiator to allow effective initial mixing of
the activator through the adhesive prior to polymerisation.
[0016] British Patent Specification No. 1 230 560 of
International Chemical Company Limited (ICC) describes
CA adhesive compositions containing certain substituted
heterocyclic compounds as accelerators. The compositions
may be presented in a two-part form, the first part compris-
ing the CA adhesive and the second part comprising at least
one of the substituted heterocyclic compounds, preferably in
solution in an organic solvent. In the compositions in which
the heterocyclic compound is an iminoethylene-substituted
triazine or pyrimido-pyrimidine, the heterocyclic compound
is invariably present in one part of a two-part composition
because iminoethylene-substituted triazines and pyrimido-
yprimidines accelerate the polymerisation so rapidly they
must be kept apart from the CA composition before use. In
example 1 of the ICC specification triallylcyanurate as
accelerator is mixed with the CA monomer and there is no
suggestion that it or other accelerators (apart from the
iminoethylene-substituted triazines and pyrimido-pyrim-
idines) need to be presented in a two-part form. In example
2, triethylanemelamine as a 1% solution in acetone is used
as a primer on two steel surfaces, after which the monomer-
containing composition is applied onto the primed surfaces
and the surfaces are placed in mutual contact (i.e. with “zero
gap”). An effective adhesive bond is obtained. However the
ICC Specification, like the Three Bond Specification dis-
Oct. 9, 2003
cussed above, is not concerned with an activator which is
able to initiate polymerisation throughout a layer of adhesive
(e.g. in a joint gap).
[0017] Japanese Patent Abstract Publication No.
62018485 of Alpha Giken KK also describes a primer for a
CA adhesive and is not concerned with an activator for good
CTV performance.
[0018] Notwithstanding the state-of-the-art, it would be
desirable to provide further activator 30 substances and
combinations of activator substances with different proper-
ties from the activator substances used up to now. It is
particularly desirable to use a mixture of activators in order
to obtain a combination of properties, some at least of which
would not be expected.
[0019] Activator solutions are often applied by spraying.
However there is a demand for activator solutions which can
be applied in excess volumes (e.g. as drops) onto an adhe-
sive already present on a substrate (e.g. in the form of a bead
or fillet).
[0020] Aliphatic hydrocarbons such as heptane are often
used as the solvent for CA activators. However if the
activator solution is applied onto a bead or fillet of CA
adhesive which is already on a substrate (“post-applica-
tion”), particularly if the solution is applied in excess
volumes, a white “halo” may be formed on the substrate
around the adhesive bead in the course of curing. Although
the present invention is not limited by any theory, it is
thought that the solvent heptane, which is substantially
insoluble in the CA adhesive composition, dissolves small
amounts of CA monomer and that some of the heptane phase
(i.e. the activator solution with traces of CA monomer
dissolved therein) runs off the adhesive bead onto the
substrate. The traces of CA monomer then polymerise, and
after evaporation of the solvent a thin layer of whitish
amorphous material is left on the substrate around the
adhesive bead, creating a “halo”. This is visually unattrac-
tive and is undesirable, particularly when the substrate is of
a dark colour, such as black or dark shades of colours such
as blue, red, brown or green, as well as transparent substrates
like glass or polycarbonate, on or through which a whitish
layer would be clearly visible.
[0021] While it may be possible to use a solvent which is
miscible with the CA adhesive composition, so that the
solvent would mix with the adhesive, a miscible solvent
would likely make the adhesive composition undesirably
soft and bulky. In addition the solvent in the adhesive
composition would likely take a longer time to evaporate
than n-heptane which remains as a separate phase. Miscible
solvents such as acetone, ethyl acetate or acetylacetone also
have a stronger odour than n-heptane, and they would be
unappealing to the end user. If one or both substrates is of
plastics materials, a solvent which is miscible in the adhe-
sive composition (such as acetone, toluene etc.) would also
likely attack the plastics material.
[0022] One aspect of the invention according to the
present application reduces the problem of the “halo” effect
and provides activator solutions with different properties
from the activator solutions used to date.
US 2003/0191248 A1
SUMMARY OF THE INVENTION
[0023] According to one aspect, the present invention
provides a composition comprising a mixture of:
[0024] (A) a member selected from the group con-
sisting of:
[0025] aromatic heterocyclic compounds having at
least one N hetero atom in the ring(s) and substi-
tuted on the ring(s) with at least one electron-
withdrawing group which decreases the base
strength of the substituted compound compared to
the corresponding unsubstituted compound,
[0026] N,N-dimethyl-p-toluidine,
[0027]
[0028] (B) an organic compound containing the
structural element, —N=C—S—S—.
and mixtures of any of the foregoing, with
[0029] According to another aspect, the present invention
provides a composition comprising a mixture of:
[0030] (A) a member selected from the group con-
sisting of:
[0031] aromatic heterocyclic compounds having at
least one N hetero atom in the ring(s) and substi-
tuted on the ring(s) with at least one substituent
selected from the group consisting of halo, CN,
CF3, COOR, COR4, OR, SR, CONR1R2, NO2,
SOR, SOZR3, SO3R3, PO(OR3)2 and optionally
substituted C6-C20 aryl, wherein R, R1, R2 and R4
(which may be the same or different) are H,
optionally substituted C1-C10 alkyl, or optionally
substituted C6-C20 aryl, and R3 is optionally sub-
stituted C1-C10 alkyl, or optionally substituted
C6-C20 aryl, N,N-dimethyl-p-toluidine,
[0032]
[0033] (B) an organic compound containing the
structural element, —N=C—S—S—.
and mixtures of any of the foregoing, with
[0034] According to a special feature, the present inven-
tion provides an activator composition for the accelerated
hardening of cyanoacrylate adhesives, wherein the activator
comprises a mixture of an aromatic heterocyclic compound
as described above and an organic compound having the
structural element, —N=C—S—S—. According to a fur-
ther feature, the present invention provides an activator
composition for the accelerated hardening of cyanoacrylate
adhesives, wherein the activator comprises a mixture of a
3,5-dihalopyridine and an organic compound having the
structural element, —N=C—S—S—, more particularly the
structural element, —N=C—S—S—C=N—, more espe-
cially —N=C—S—S—C=N— wherein the N=C and
C=N double bonds are parts of aromatic heterocyclic rings.
[0035] According to a further aspect, the present invention
provides an activator composition for the accelerated hard-
ening of a cyanoacrylate adhesive throughout the adhesive,
wherein the activator comprises a member selected from the
group consisting of:
[0036] aromatic heterocyclic compounds having at
least one N hetero atom in the ring(s) and substituted
on the ring(s)with at least one electron-withdrawing
group which decreases the base strength of the
Oct. 9, 2003
substituted compound compared to the correspond-
ing unsubstituted compound,
[0037] mixtures of any of the said aromatic hetero-
cyclic compounds with each other, and/or with N,N-
dimethyl-p-toluidine,
[0038] and mixtures of any of the said aromatic
heterocyclic compounds and/or N,N-dimethyl-p-
toluidine with an organic compound containing the
structural element, —N=C—S—S—.
[0039] This aspect of the invention is particularly directed
to good CTV performance, in particular accelerated hard-
ening throughout the adhesive, in drops of adhesive or
relatively large layers of adhesive in a joint gap which is
larger than the “zero gap” achieved when two substrate
surfaces are in contact. In general a gap having a greater
width than 10 microns is of interest. The depth of the
adhesive drop or layer perpendicular to the substrate surface
is suitably in the range 0.5 mm-2 mm, particularly 0.75
mm-1.25 mm.
[0040] In the said organic compound containing the struc-
tural element —N=C—S—S—, the N=C double bond
may optionally be part of an aromatic system, which may
suitably be monocyclic, bicyclic or tricyclic. For example,
the N=C double bond may suitably be part of an aromatic
heterocyclic ring having one or more N hetero atoms in the
ring, optionally with one or more other hetero atoms selected
from S and O. The heterocyclic ring may be substituted.
[0041] Desirably the said organic compound contains the
structural element —N=C—S—S—C=N—, in which
case both the N=C double bond and the C=N double bond
may optionally be part of aromatic systems as described
above, suitably two similar aromatic systems. More desir-
ably the said organic compound is selected from dibenzothi-
azyl disulfide, 6,6‘-dithiodinicotinic acid, 2,2‘-dipyridyl dis-
ulfide, and bis(4-t-butyl-1-isopropyl-2-imidazolyl) disulfide.
Of course, combinations of these organic compounds may
also be used. Organic compounds having structural element
—N=C—S—S—, which are useful as accelerators for
accelerating the curing of CA adhesives if diluted in a
solution, are described in WO 00/39229 and the correspond-
ing U.S. Patent of Henkel KGaA, both of which were 20
published after the first priority date of this application and
the contents of which are incorporated herein by reference.
[0042] Desirably the activator comprises a member
selected from the group consisting of pyridines, quinolines,
pyrimidines and pyrazines substituted on the ring(s) with at
least one electron-withdrawing group which decreases the
base strength of the substituted compound compared to the
corresponding unsubstituted compound.
[0043] An aromatic heterocyclic compound may suitably
be monocyclic, bicyclic or tricyclic. The N hetero atoms(s)
may be present in one or more of the rings. Two or more
heterocyclic 30 rings may be fused, or a heterocyclic ring
may be fused to one or more carbocyclic rings. A hetero-
cyclic ring may suitably be a 5- or 6-membered ring and may
suitably have one or two N-atoms in the ring. A 6-membered
heterocyclic ring is particularly suitable. In the case of two
fused heterocyclic rings, the total number of N-atoms is
suitably not more than three. The aromatic heterocyclic
compounds are suitably substituted on the ring carbon
atoms. A carbocyclic ring fused to a heterocyclic ring may
US 2003/0191248 A1
suitably have 6 carbon atoms and/or may be an aromatic
ring. A compound comprising a heterocyclic ring fused to a
carbocyclic ring may be substituted by electron-withdraw-
ing group(s) on either or both of the heterocyclic and
carbocyclic rings.
[0044] Suitably the at least one electron-withdrawing
group is selected from the group consisting of halo, CN,
CF3, COOR, COR4, OR, SR, CONR1R2, NO2, SOR,
SOZR3, SO3R3, PO(OR3)2 and optionally substituted C6-C20
aryl, wherein R, R1, R2 and R4 (which may be the same or
different) are H, optionally substituted C1-C10 alkyl, or
optionally substituted C6-C20 aryl, and R3 is optionally
substituted C1-C10 alkyl, or optionally substituted C6-C20
aryl. Suitably the number of electron-withdrawing group(s)
(which may be the same or different) may be from 1 to 3
groups per ring, for example 1 or 2 groups per ring.
[0045] For example, the electron-withdrawing group(s)
may be selected from the group consisting of halo, CN,
COOR and COR4. Desirably R4 is optionally substituted
C -C10 alkyl or optionally substituted C6-C20 aryl. R, R1, R2,
R5 and R4 may suitably be optionally substituted C1-C5
alkyl, for example unsubstituted C1-C5 alkyl.
[0046] The criterion that the electron-withdrawing group
decreases the base strength of the substituted compound
compared to the corresponding unsubstituted compound
may be determined by pKa measurement in water under
standard conditions (e.g. 25° C. and zero ionic strength) by
conventional means or using a software package which
calculates pKa of the base such as “ACD/pKa Calculator”
available from Advanced Chemistry Development, 133
Richmond Street West, Suite 605, Toronto, ON N5H 2LS,
Canada. A decrease in base strength is indicated by a
reduction in pKa value.
[0047] The aromatic heterocyclic compound substituted
with electron-withdrawing groups may also be substituted
on the ring with one or more electron-releasing groups,
provided that overall the base strength (i.e. the pKa) is
reduced compared to the corresponding unsubstituted com-
pound.
[0048] According to a particular aspect, the aromatic het-
erocyclic compound is selected from:
[0049] pyridines having one or more electron-with-
drawing groups in the 3-, 3,4- or 3,5-position on the
ring, suitably 3,5-dihalopyridines, such as 3,5-
dichloropyridine or 3,5-dibromopyridine, or 3-cyano
pyridine, a lower alkyl 3,5-pyridine dicarboxylate, or
a 5-halo nicotinic acid such as 5-bromo nicotinic
acid,
[0050] pyridines having an electron-withdrawing
group in the 2 position on the ring, suitably a COOR
or COR4 group, such as 2-acetyl pyridine,
[0051] pyridines having an electron-withdrawing
group in the 4-position on the ring, suitably 4-nitro-
pyridine,
[0052] pyrimidines having an electron-withdrawing
group in the 4- or 5-position on the ring, suitably 4-
or 5 -halo pyrimidines, such as 4-bromopyrimidine or
5-bromopyrimidine, nitroquinolines, suitably 5-nit-
roquinoline, polyhalogenated quinolines, suitably
4,7-dihalo quinolines such as 4,7-dichloro quinoline,
Oct. 9, 2003
[0053] pyrazines having an electron-withdrawing
group in the 2-position on the ring, suitably 2-meth-
oxy pyrazine or 2-methylthio pyrazine.
[0054] and aromatic heterocyclic compounds which
are substantially iso-electronic to any of the forego-
ing compounds.
[0055] According to one feature, the present invention
provides an activator composition for the accelerated hard-
ening of cyanoacrylate adhesives, wherein the activator
comprises a member selected from the group consisting of:
[0056] aromatic heterocyclic compounds having at
least one N hetero atom in the ring(s) and substituted
on the ring(s)with at least one substituent selected
from the group consisting of halo, CN, CF3, COOR,
COR4, OR, SR, CONR1R2, NO2, SOR, SOZR3,
SO3R3, PO(OR3)2 and optionally substituted C6-C20
aryl, wherein R, R1, R2 and R4 (which may be the
same or different) are H, optionally substituted
C1-C10 alkyl, or optionally substituted C6-C20 aryl,
and R3 is optionally substituted C1-C10 alkyl, or
optionally substituted C6-C20 aryl, mixtures of any of
the foregoing with each other, and/or with N,N-
dimethyl-p-toluidine, and mixtures of any of the
foregoing and/or N,N-dimethyl-p-toluidine with an
organic compound containing the structural element,
—N=C—S—S—.
[0057] According to a further aspect, the present invention
includes the use of a composition as defined above for the
accelerated hardening of a cyanoacrylate adhesive. The
composition may be applied to a substrate before application
of the cyanoacrylate adhesive thereto, and/or the composi-
tion may be applied to the cyanoacrylate adhesive after
application of the adhesive to a substrate.
[0058] According to a further aspect, the present invention
provides an adhesive system comprising a cyanoacrylate
adhesive together with a composition as defined above.
Suitably, the composition as defined above is held separately
from (i.e. does not contact) the adhesive prior to application
on a substrate.
[0059] According to another aspect, the present invention
provides a process for the bonding of substrates or parts,
characterised by either of the following series of steps:
[0060] (a) dispensing an activator composition as
defined above onto at least one surface of the sub-
strates or parts to be joined;
[0061] (b) optionally exposing solvent or other liquid
vehicle in the activator composition to air, optionally
with heating or with the aid of a fan;
[0062] (c) optionally holding the substrate or part
having the activator composition thereon for a reten-
tion or shipping period,
[0063] (d) applying a cyanoacrylate adhesive to at
least one substrate or part;
[0064] (e) joining the substrates or parts, optionally
with manual or mechanical fixing, and
[0065] optionally subsequently dispensing the
activator composition onto adhesive exposed from a
joint gap; or
US 2003/0191248 A1
[0066] applying a cyanoacrylate adhesive onto
at least one surface of the substrates or parts to be
joined;
[0067] joining the substrates or parts, optionally
with manual or mechanical fixing;
[0068] (iii) dispensing an activator composition as
defined above onto the adhesive before or after the
step of joining the substrates or parts, and
[0069] (iv) optionally exposing solvent or other
liquid vehicle in the activator composition to air,
optionally with heating or with the aid of a fan.
[0070] Suitably the retention or shipping period in step (c)
may be in the range from several minutes to several days, for
example from two minutes to forty-eight hours. Optionally
the activator composition may be applied onto parts prior to
their shipping, forwarding or delivery to an end-user, cus-
tomer or contractor.
[0071] The present invention includes a bonded assembly
of substrates or parts bonded by a process as defined above.
The present invention also includes as an article of com-
merce a substrate or part having a composition as defined
above applied thereto.
[0072] According to another aspect, the present invention
provides an activator composition for the accelerated hard-
ening of cyanoacrylate adhesives, wherein the composition
comprises a solution of one or more activators in a solvent
mixture which comprises a volatile hydrocarbon and a cyclic
ketone. Cyclic ketones as co-solvents have shown better
results in reducing the “halo effect” discussed above than
linear ketones such as acetone, butanone, pentanone, hex-
anone, 4-methyl-2-pentanone, or octanone; than cyclic
ethers such as dioxane or tetrahydrofuran; or than adhesive-
miscible solvents such as ethyl acetate.
[0073] Suitably, the cyclic ketone is present in an amount
of up to about 15%, especially up to about 12%, particularly
up to about 10%, by weight of the solvent mixture. If an
amount substantially greater than 10%, and particularly
greater than 15% is used, there may be a risk that a plastic
substrate will be attacked. Desirably, the cyclic ketone is
present in an amount of at least about 2.5% by weight of the
solvent mixture. Below this amount the reduction in the
“halo effect” may not be sufficient for full visual satisfaction.
Preferably, the cyclic ketone is present in an amount of at
least about 3% by weight of the solvent mixture. At or above
this level the presence of cyclic ketone is seen to be
beneficial. Desirably, the cyclic ketone is present in an
amount in the range of 3% to 75% by weight of the solvent
mixture, particularly an amount in the range of 4% to 7% by
weight of the solvent mixture.
[0074] A cyclic ketone may suitably be monocyclic or
bicyclic.
[0075] Suitably the cyclic ketone is an optionally-substi-
tuted cyclic ketone, desirably an alicyclic ketone, having
3-10 carbon atoms in the ring. A substituted cyclic ketone
may be mono- or di-substituted on the ring with C1-C5 alkyl,
more particularly C1-C2 alkyl.
[0076] One particular example of suitable cyclic ketone is
cyclohexanone. Other examples include cyclobutanone,
cyclopentanone, cycloheptanone and 2-methyl cyclopen-
Oct. 9, 2003
tanone. Examples of bicyclic ketones include 2-nor-
bomanone, bicyclo[3.2.1]octan-2-one and bicyclo[2.22]
octanone.
[0077] Desirably, the volatile hydrocarbon is an aliphatic
hydrocarbon. Suitably, the volatile aliphatic hydrocarbon
may have from 4 to 10 carbon atoms, particularly from 5 to
8 carbon atoms, and may be straight chain, branched or
cyclic. One particular example of a suitable hydrocarbon is
n-heptane.
[0078] In one aspect, the present invention relates to use of
an activator composition as defined above for the acceler-
ated hardening of a cyanoacrylate adhesive, particularly
when the activator composition is applied to the cyanoacry-
late adhesive after application of the adhesive to a substrate.
[0079] In an activator composition for the accelerated
hardening of cyanoacrylate adhesives, the activator may
suitably comprise a member selected from the group con-
sisting of:
[0080] organic amines including: lower fatty amines,
aromatic amines, dimethylamine and the like; ali-
phatic, alicyclic and, especially, tertiary aromatic
arnines; such as N,N-dimethylbenzylamine, N-me-
thylmorpholine and N,N-diethyltoluidine;
[0081] amine compounds with a boiling point of
between 50° C. and 250° C. such as triethylamine,
diethylamine, butylamine, isopropyl amine, tributyl
amine, N,N-dimethyl aniline, N,N-diethyl aniline,
N,N-dimethyl-p-toluidine, N,N-dimethyl-m-tolui-
dine, N,N-dimethylo-toluidine, dimethyl benzyl
amine, pyridine, picoline, vinyl pyridine, ethanola-
mine, propanolamine and ethylene diamine;
[0082] organic compounds containing the structural
element, —N=C—S—S— (as described above).
[0083] aromatic heterocyclic compounds having at
least one N hetero atom in the ring(s) and substituted
on the ring(s)with at least one electron-withdrawing
group which decreases the base strength of the
substituted compound compared to the correspond-
ing unsubstituted compound (as described above),
[0084] and mixtures of any of the foregoing with
each other.
[0085] According to one aspect, the present invention
includes the use of an activator composition as defined
above for the accelerated hardening of a cyanoacrylate
adhesive. The composition may be applied to a substrate
before application of the cyanoacrylate adhesive thereto, but
more suitably the composition is applied to the cyanoacry-
late adhesive after application of the adhesive to a substrate.
[0086] According to a further aspect, the present invention
provides an adhesive system comprising a cyanoacrylate
adhesive together with an activator composition as defined
above. Suitably, the activator composition as defined above
is held separately from the adhesive prior to application on
a substrate.
[0087] According to another aspect, the present invention
provides a process for the bonding of substrates or parts,
characterised by the following series of steps:
US 2003/0191248 A1
[0088] applying a cyanoacrylate adhesive onto at
least one surface of the substrates or parts to be
joined;
[0089] (ii) joining the substrates or parts, optionally
with manual or mechanical fixing;
[0090] (iii) dispensing an activator composition com-
prising a solution of one or more activators in a
solvent mixture which comprises a volatile hydro-
carbon and a cyclic ketone onto the adhesive before
or after the step of joining the substrates or parts, and
[0091] (iv) optionally exposing the solvent mixture in
the activator composition to air, optionally with
heating or with the aid of a fan.
[0092] The process of the invention is particularly advan-
tageous when at least one of the substrates has a surface of
a dark colour or is transparent and/or at least one of the
substrates is of a plastics material. However the invention is
also useful with substrates of other materials such as card-
board, paper, or wood, particularly if the surface is of a dark
colour.
[0093] The present invention includes a bonded assembly
of substrates or parts bonded by a process as defined above.
[0094] Desirably, an activator composition comprises an
amount of activator effective to accelerate hardening of a
cyanoacrylate adhesive, the activator being carried in a
suitable solvent mixture in accordance with the invention.
[0095] The solutions of the activator(s) may suitably con-
tain the activator compound(s) in concentrations of from
0.01 to 10 g per 100 ml of solvent mixture; for example,
from 0.05 to 5 g of activator substance are dissolved per 100
ml of solvent mixture.
[0096] Various conventional organic solvents are suitable
as the hydrocarbon solvent (in the solvent mixture) for the
activator(s) according to this aspect of the present invention,
provided they have a sufficiently high volatility. Desirably,
the boiling point of the solvent is below about 120° C.,
suitably below about 100° C., at ambient pressure. Although
aromatic solvents such as toluene or xylene may be used, the
hydrocarbon solvent is desirably an aliphatic hydrocarbon.
Suitable solvents include specialized boiling point gasolines,
but especially n-heptane, n-hexane, n-pentane, octane,
cyclohexane, cydopentane, methyl cyclopentane, methyl
cyclohexane and isomers of them like isooctane, methyl-
hexanes, methylpentanes, 2,2-dimethyl butane (neohexane),
or mixtures thereof, as well as petroleum benzines and
ligroin.
DETAILED DESCRIPTION OF THE
INVENTION
[0097] An alkyl group may be straight-chained or
branched and may be unsaturated, i.e. the term alkyl as used
herein includes alkenyl and alkynyl. A C1-C10 alkyl group
may for example be a C1-C5 alkyl group. A lower alkyl
group may suitably be a C1-C5 alkyl group. An aryl group
includes phenyl and naphthyl groups, either of which may be
substituted with an alkyl group, more particularly a lower
alkyl group. Halo includes chloro, bromo, fluoro and iodo,
as well as pseudohalo-radicals such as CN, SCN, OCN,
NCO, NCS.
Oct. 9, 2003
[0098] An optionally substituted alkyl, alkoxy or aryl
group may be substituted with a substituent selected from
the group consisting of halo, CN, CF3, COOR, COR, OR,
SR, CONR1R2, NO2, SOR, SOZR3, SO3R3, PO(OR3)2 and
optionally substituted C6-C20 aryl, wherein R,R1 and R2
(which may be the same or different) are H, optionally
substituted C1-C10 alkyl, or optionally substituted C6-C20
aryl, and R3 is optionally substituted C1-C10 alkyl, or option-
ally substituted C6-C20 aryl.
[0099] In an organic compound containing the structural
element —N=C—S—S—, in which the N=C double bond
is part of a heterocyclic ring, the heterocyclic ring may be
substituted for example with optionally substituted C1-C10
alkyl, optionally substituted C1-C10 alkoxy, optionally sub-
stituted C1-Clo alkoxyalkyl, halo, CN, CF3, COOR, COR,
OR, SR, CONR1R2, NO2, SOR, SOZR3, SO3R3, PO(OR3)2
and optionally substituted C2-C20 aryl or aryloxy, CSOR3,
COONR32, NRCOOR, N=N—R3, OOR3, SSR3, OOCOR3,
NOR32, ON(COR3)2, S-aryl, NR32, SH, OH, SiR33,
Si(OR3)3, OSiR33, OSi(OR3)3, B(OR)2, P(OR3)2, SOR3,
OSR3, wherein R,R1 and R2 (which may be the same or
different) are H, optionally substituted C1-C10 alkyl, or
optionally substituted C6-C20 aryl, and R3 (which may be the
same or different) is optionally substituted C1-C10 alkyl, or
optionally substituted C6-C20 aryl.
[0100] Desirably, an activator composition comprises an
amount of activator effective to accelerate hardening of a
cyanoacrylate adhesive, the activator being carried in a
suitable vehicle.
[0101] Suitably the activator composition is an activator
solution of the activator in a solvent. Alternatively the
composition may be a dispersion of the activator in a
suitable vehicle, particularly a liquid vehicle.
[0102] Desirably, the activator(s) are dissolved in readily
volatile organic solvents, such as hydrocarbons, carboxylic
acid esters, ketones, ethers or halogenated hydrocarbons and
carbonic acid esters or acetals or ketals. The solutions of the
activator(s) may suitably contain the activator compound(s)
in concentrations of from 0.01 to 10 g per 100 ml of solvent;
for example, from 0.05 to 5 g of activator substance are
dissolved per 100 ml of solvent.
[0103] When the activator composition contains a mixture
of two activator compounds, the respective amounts of the
activator compounds may vary and are only limited by
respective amounts which will no longer be effective for the
desired combination of properties. More particularly, when
the activator composition contains a mixture of an aromatic
heterocyclic compound substituted with at least one elec-
tron-withdrawing group and an organic compound having
the structural element —N=C—S—S—, the activator com-
pounds may suitably be present in amounts of about 0.1% to
about 10% by weight of the said aromatic heterocyclic
compound and about 0.01% to about 5% by weight of the
said organic compound, more particularly about 0.05% to
about 1%, of the said organic compound (c), based on the
total weight of the activator composition.
[0104] Various conventional organic solvents are suitable
as solvents for the activator(s) according to the present
invention, provided they have a sufficiently high volatility.
Desirably, the boiling point of the solvent is below about
120° C., suitably below about 100° C., at ambient pressure.
US 2003/0191248 A1
Suitable solvents include specialized boiling point gasolines,
but especially n-heptane, n-bromopropane, alcohols, for
example isopropyl alcohol, alkyl esters of lower carboxylic
acids, for example ethyl acetate, isopropyl acetate, butyl
acetate, ketones, such as acetone, methyl isobutyl ketone
and methyl ethyl ketone. Also suitable are ether solvents,
ether esters or cyclic ethers, such as, especially, tetrahydro-
furan. In the case of sparingly soluble activators, chlorinated
hydrocarbons, such as dichloromethane or trichloromethane
(chloroform), may also be used.
[0105] The activator compositions according to the
present invention are suitable for the accelerated hardening
of conventional cyanoacrylate adhesives which contain as
the fundamental constituent one or more cyanoacrylic acid
esters, suitably with inhibitors of free-radical polymerisa-
tion, inhibitors of anionic polymerisation and, optionally,
conventional auxiliary substances employed in such adhe-
sive systems, like fluorescence markers.
[0106] The cyanoacrylic acid esters used in the adhesives
are in the main one or more esters of 2-cyanoacrylic acid.
Such esters correspond to the following general formula:
H2C:C(CN)—CO—O—R5.
[0107] In that formula, R5 represents an alkyl, alkenyl,
cycloalkyl, aryl, alkoxyalkyl, aralkyl or haloalkyl or other
suitable group, especially a methyl, ethyl, n-propyl, isopro-
pyl, n-butyl, isobutyl, pentyl, hexyl, allyl, methallyl, crotyl,
propargyl, cyclohexyl, benzyl, phenyl, cresyl, 2-chloroethyl,
3-chloropropyl, 2-chlorobutyl, trifluoroethyl, 2-methoxy-
ethyl, 3-methoxybutyl or 2-ethoxyethyl group. The above-
mentioned cyanoacrylates are known to a person skilled in
the art of adhesives, see Ullmann’s Encyclopaedia of Indus-
trial Chemistry, Volume A1, p. 240, Verlag Chemie Wein-
heim (1985) and U.S. Pat. Nos. 3,254,111 and 3,654,340.
Preferred monomers are the allyl, methoxyethyl, ethoxy-
ethyl, methyl, ethyl, propyl, isopropyl or butyl esters of
2-cyanoacrylic acid. The monocyanoacrylic acid esters rep-
resent the largest proportion by weight of the polymerisable
monomers in the adhesive.
[0108] The mentioned cyanoacrylic acid esters may suit-
ably be present in the adhesives in amounts of from 99.99 to
90 wt. %. Preference is given to cyanoacrylic acid esters the
alcohol radical of which is derived from alcohols having
from 1 to 10 carbon atoms, which may also be cyclic,
branched or perfluorinated.
[0109] The cyanoacrylate adhesives according to the
present invention may also contain an inhibitor of free-
radical polymerisation. Such inhibitors are, for example,
hydroquinone,p-methoxyphenol, but also sterically-hin-
dered phenols, phenothiazine and the like.
[0110] The cyanoacrylate adhesives according to the
present invention may also contain thickeners as further
DCP = 3,5-dichloro pyridine,
NQ = 5-nitro quinoline
DPDS = 2,2’-dipyridyl disulfide,
DMPT = N,N-dimethyl-p-toluidine,
Heptane = n-heptane,
CNP = 3-Cyano Pyridine
Oct. 9, 2003
auxiliary substances. That is desirable especially when there
are to be bonded porous materials which otherwise readily
absorb the low viscosity adhesive. Many types of polymer
may be used as thickeners, such as polymethyl methacrylate,
other methacrylate copolymers, acrylic rubber, cellulose
derivatives, polyvinyl acetate or polyalphacyanoacrylate. A
usual amount of thickener is generally about 10 wt. % or
less, based on the total adhesive. In addition to or instead of
the thickeners, the cyanoacrylate adhesives according to the
present invention may also contain Reinforcing agents.
Examples of such reinforcing agents are acrylic elastomers,
acrylonitrile copolymers, elastomers or fluoroelastomers.
Moreover, inorganic additives may also be used, for
example silicates, thixotropic agents having a large surface
area, which may be coated with polydi-alkylsiloxanes.
[0111] The cyanoacrylate adhesives according to the
present invention may also contain substances for increasing
the thermal stability thereof. There may be used for that
purpose, for example, the sulfur compounds mentioned in
European Patent specification No. 579 476.
[0112] In addition to or instead of the mentioned additives,
the cyanoacrylate adhesives according to the present inven-
tion may also contain plasticisers. These serve to protect the
resulting adhesive bond from brittleness. Such plasticisers
are, for example, C1-C10 alkyl esters of dibasic acids,
especially of sebacic acid, phthalic acid or malonic acid.
Other plasticisers are diaryl ethers and polyurethanes and the
like. Furthermore, the adhesive preparations according to the
present invention may also contain colorings, pigments,
aromatic substances, extenders and the like, as well as
fluorescing additives. Reference is directed to U.S.Pat. Nos.
5,749,956 (Fisher et al.), U.S. Pat. No. 4,869,772 (McDon-
nell et al.) and U.S. Pat. No. 5,314,562 (McDonnell et al.),
the contents of which are incorporated herein by reference.
[0113] The activator compositions of the present invention
are intended to be used with a wide variety of both metallic
and non-metallic substrates, including substrates having
acidic surfaces such as wood and paper or cardboard, and
plastics substrates.
[0114] In the aspect of the invention using a cyclic ketone
as a co-solvent, the advantage of the activator solutions of
the invention is particularly evident on dark-coloured sub-
strates.
[0115] The present invention will now be illustrated in
greater detail.
EXAMPLES
[0116] In the Examples, the following abbreviations and
terms are used:
DBP = 3,5-dibromo pyridine,
DCQ = 4,7-dichloro quinoline,
BBID = Bis(4-t-butyl-isopropyl-2-imidazolyl)
disulfide,
NBP = n-bromopropane,
CT V = cure through volume
THF = tetrahydrofuran
US 2003/0191248 A1
-continued