System for Underwater and Cold Temperature Bonding
Year:
Abstract:
Objects may be bonded to target surfaces of a variety of materials, including rough surfaces, surfaces at temperatures down to -40.degree. F. and surfaces submerged under water, by securing a sheet of compliant material to the object, applying cyanoacylate to the exposed surface of compliant material and pressing the object against the target surface for a time sufficient to establish a cure of the cyanoacrylate adequate to support the object from the target surface.
Type of document:
Language:
United States Patent [19]
Card et al.
[541
[75]
[73]
[2 1]
[22]
[51]
[521
[58]
[56]
SYSTEM FOR UNDERWATER AND COLD
TEMPERATURE BONDING
Steve W. Card, Minden; Joseph R.
West, Bossier City, both of La.
Morton Thiokol, Inc., Chicago, 111.
Inventors:
Assignee:
App1.No.: 884,443
Filed: Jul. 11, 1986-
Int. Cl.4 ..; ........................................... .. C09J 5/02
U.S. C1. ............................... .. 156/307.3; 102/321;
156/305; 156/312; 156/313; 156/331.2;
248/205.3; 428/ 317.3; 428/317.7; 523/177
Field of Search .......... .. 156/305, 313, 312, 307.3,
156/331.2; 248/205.3; 428/317.3, 317.7;
102/321; 523/177
References Cited
U.S. PATENT DOCUMENTS
2,247,169 6/1941 Gilbertson ......... .._. ............ .. 102/321
2,794,788 6/1957 Coover et a1. ...................... .. 260/17
[11] Patent Number: 4,793,888
[45] Date of Patent: Dec. 27, 1988
3,370,998 2/1968 Wlswell .............................. .. 156/71
3,564,078 2/1971 Wicker, Jr. et al. .. 260/881
3,749,628 7/1973 Nancarrow et al. .. .... .. 156/313
3,896,077 7/1975 Leonard et al. .. 156/331.2
4,273,598 6/1981 Bowditch ....................... .. 156/307 3
FOREIGN PATENT DOCUMENTS
2078763 1/1982 United Kingdom ........... .. 156/331.2
Primary Examiner—John J. Gallagher
[57] ABSTRACI‘
Objects may be bonded to target surfaces of a variety of
materials, including rough surfaces, surfaces at tempera-
tures down to -40“ F. and surfaces submerged under
water, by securing a sheet of compliant material to the
object, applying cyanoacylate to the exposed surface of
compliant material and pressing the object against the
target surface for a time sufficient to establish a cure of
the cyanoacrylate adequate to support the object from
the target surface.
9 Claims, No Drawings
4,793,888
1
SYSTEM FOR UNDERWATER AND COLD
TEMPERATURE BONDING
2
DETAILED DESCRIPTION OF CERTAIN
PREFERRED EMBODIMENTS
In accordance with the present invention, it is found
The present invention is directed to adhering one 5 that cyanoacrylate adhesives may be applied to an ex-
object to another under conditions where adhesives
generally fall, including under water and at extremely
cold temperatures.
BACKGROUND OF THE INVENTION
There exists a need for a system for adhering an ob-
ject of some significant weight to the surface of another
under harsh or unusual conditions that are generaly
inimical to adhesive bonding, in particular, under water
or at very cold temperatures. For example, military
applications require a non-invasive means of attaching
an object, such as a detonation device, to an underwater
target surface, such as a submerged surface of a hostile
ship. In cases where it is desired to adhere a detonation
device to the surface of a ship under water, the surface
material may be a variety of substances and may be
rough or uneven. It is necessary that the device remain
adhered for a sufficient period of time for personnel to
remove themselves from the site, and in many cases, it
may be desirable that the device remain adhered to the
site for a period of several days.
In view of the need to be able to adhere weighty
objects under water and also in very cold temperatures,
generally regardless of the material or condition of the
available surface, a large number of vendors of adhesive
tapes, glues and the like were solicited. Among the
requirements of a suitable adhesive were that it be able
to be attached to a wet surface, including an underwater
surface, and to support for at least three days at least §
pound for each square inch of contact area. No such
material was found to be available, and many materials
submitted by manufacturers proved to be dismal fail-
ures. Accordingly, it proved necessary to develop a
novel system for adhering an object to a target surface
so as to meet military requirements. In developing a
novel system for adhering objects under harsh condi-
tions, it is also recognized that there are civilian applica-
tions as well.
SUMMARY OF THE INVENTION
In accordance with the invention, a non-invasive
method of adhering a weighty object to a variety of
target surfaces, including rough or uneven surfaces,
both under water and at very cold temperatures, i.e.,
down to —40° F. (—40° C.), includes providing a com-
pliant sheet of backing material, attaching one surface
of the same to the weighty object, within a short period
of time prior to adhering the object to the target sur-
face, applying a cyanoacrylate adhesive or glue to the
exposed surface and pressing the cyanoacrylate-cov-
ered surface against the target surface while allowing
the cyanoacrylate to cure sufficiently to hold the
weighty object. It has been found that objects weighing
up to 5 pound per square inch of contact area and even
upward can be established with a variety of target sur-
faces, including concrete, metallic and wooden sur-
faces, generally without regard to surface conditions.
Sufficient curing to establish a bond is achieved within
about 30 seconds, and bonds established entirely under
water can be expected to last at least three days, even
. with some motion or vibration of the object having the
target surface.
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posed surface of a sheet of compliant backing material
that is secured to a weighty object and that the cyanoa-
crylate-covered sheet may be pressed against a target
surface, including cold, wet, or rough surfaces of a
variety of materials, and adhesively bond thereto within
a very short period of time so as to support the weighty
object from the target surface. A wide variety of materi- _
als were tested, and it was found that achieving an un-
derwater bond of sufficient load-bearing capabilities
and sufficient durability was extremely difficult and that
available materials and methods were entirely unsuit-
able. The fact that a cyanoacrylate adhesive in combina-
tion with a sheet of compliant backing material can be
used to effect a bond entirely under water which meets
desired requirements as an underwater adhesive is very
suprising and unexpected and is contrary to what is
generally accepted regarding the properties of cyanoac-
rylate adhesives.
A discussion of cyanoacrylate adhesives is provided
in Kirk-Othmer Encyclopedia of Chemical Technology, H.
F. Mark et. al. eds. John Wilson & Sons, New York,
Vol. 1, pp 408-413. Among the teachings in this refer-
ence are that: highly exothermic polymerization which
can result from the direct addition of alcohols, bases
(including weak amines), water, or surface activating
agents should also be avoided; that cyanoacrylate adhe-
sives should be protected from moisture; and that mois-
ture deteriorates cyanoacrylate polymer bonds. That
underwater bonds which are unachievable using other
adhesive materials can be achieved with cyanoacrylate
is therefore entirely opposite to conventional under-
standing. Furthermore, the reference teaches that stron-
gest bonds are obtained when the bond thickness is less
than 50 microns. Bond strengths decrease and set times
generally increase if the gap is greater than 50 microns
thickness. Generally, cyanoacrylates are known to be
most useful for forming bonds between smooth surfaces
which promote formation of the very thin cured adhe-
sive layers and strong bonds. Hence, it is further surpris-
ing and unexpected that reasonably strong bonds can be
formed between the surface of a compliant backing
sheet and a rough, porous surface.
Although applicants are not bound by any particular
theory as to why bonds can be formed with cyanoacry-
lates under conditions which “fly in the face” of con-
ventional understanding about the nature of cyanoacry-
late adhesives, it is theorized that although moisture
does effect a very rapid cure of cyanoacrylates, under
rapid cure and heat-extracting conditions, cyanoacry-
lates are self-encapsulating. Thus, when a cyanoacrylate
is expelled from its container under water, a surface
cure is immediately effected, providing a thin protec-
tive casing or film around a volume of uncured cyano-
acrylate. Such encapsulation may actually take the form
of production of multiple microcapsules. Although
water-initiated cure is known to be highly exothermic,
the volume of water surrounding the cyanoacrylate
represents a heat sink which is probably responsible for
limiting the rate and extent of water-catalyzed cure.
When the encapsulated-cyanoacrylate is pressed, e.g.,
through the weighty object and the compliant backing
sheet against the target surface, water is locally pushed
out from the target surface and the encapsulating f1lm(s)
4,793,888
3
is ruptured, contacting yet uncured cyanoacrylate di-
rectly with both the exposed surface of the backing
sheet and the target surface in the localized presence of
sufficiently low concentration of water for an effective
bond to be formed.
The compliant backing sheet ensures that a reason-
able degree of close contact is established with a rough
or uneven surface to provide a sufficiently strong bond.
It is known that the most secure cyanoacrylate bonds
are formed between smooth surfaces, and further it is
found that a bond will generally not form directly be-
tween a relatively smooth surface of the weighty object
and a relatively rough or porous target surface; never-
theless, effective bonds do form between cyanoacry-
late-covered compliant backing sheets and rough and
uneven target surfaces. Presumably, when pressed
against the target surface, sufficient localized micro
regions of the compliant backing sheet are in very close
proximity to localized micro regions of the target sur-
face, establishing localized strong bonding regions. It is
appreciated that the invention does not generally pro-
vide bonds that anywhere near approach the holding
power of cyanoacrylate bonds which normally form
between smooth, dry surfaces, but that sufficient micro
regions of strong bonding between the compliant back-
ing and the target surface provide sufficient holding
power per unit area to hold objects of at least 5 lb. per
in? of surface area (8.8 gm per cmz).
Between micro regions of effective bonding, excess
cyanoacrylate may not form strong bonds but may nev-
ertheless cure to form polymeric mass which surrounds
the micro regions of effective bonding. The bonds in the
presence of water are not permanent, and it is believed
that water eventually degrades the cyanoacrylate poly-
mer; however, the bonding regions may be protected
from water attack for a period of time until the sur-
rounding polymeric mass is sufficiently degraded by
water attack. Bonds formed in accordance with this
invention are nevertheless demonstrated to have a suffi-
cient life-expectancy for certain military applications
and certain other applications, such as short-term emer-
gency repairs.
To effect an underwater attachment, the backing
material is preferably preattached to the weighty ob-
ject, such as the detonation device. This may be by
means of an adhesive which bonds between the surface
of the weighty object and the compliant backing mate-
rial sheet. Such adhesive need not be a cyanoacrylate
adhesive, but can be any adhesive which bonds the
surface of the object to the unexposed surface of the
backing sheet under normal conditions and which
equals or exceeds the requirement for maintaining the
bond under conditions which the object is adhered to
the target surface. Mechanical means may also be used
to attach the backing sheet to the object. A thermoplas-
tic backing sheet may be heat-welded to the surface of
the object.
For underwater attachment, the cyanoacrylate is
preferably evacuated from its container, e.g., by squeez-
ing a tube, and applied to the compliant backing surface
under water. In such case, the encapsulation as de-
scribed above occurs immediately. Within a relatively
short period of time, the object is then pressed against
the target object. Generally, after application of the
cyanoacrylate to the backing sheet, not more than about
15 minutes should elapse until application to the target
surface. Typically, the time between cyanoacrylate
application to the sheet and application of the object to
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the target surface will be much less, e.g., less than a
minute. It is necessary to press the object against the
target surface for a time sufficient to effect at least a
partial cure in the micro bonding regions; however, this
is generally about 30 second or less, a convenient
amount of time for the object to the hand-held.
It is a convenience, rather than a requirement, that
the cyanoacrylate be evacuated from its container
under water, and the cyanoacrylate may be applied in
air to the backing sheet and then submerged for attach-
ment to the underwater target surface. If a detonation
device is to be attached secretly to a target surface, it
may be desirable to perform the whole process under
water. On the other hand, for emergency underwater
repairs, particularly when the repairer does not have
underwater breathing equipment, it may be preferred to
apply the cyanoacrylate to the backing sheet above the
surface and then apply the object to the target surface
under water.
An apparent advantage to evacuating the cyanoacry-
late from its container under water is that the viscosity
of the cyanoacrylate formulation is considered less im-
portant if evacuated from the container under water.
Cyanoacrylate formulations having viscosities ranging
from 75—l0,000 cps (preferably 75 to 5000 cps) are used
to provide successful bonds under water. As noted
above, cure of an encapsulating film appears to be ex-
tremely rapid when applied under water, and it is likely
that even the most fluid cyanoacrylates will se1f-encap-
sulate to a significant extent under water. On the other
hand, if the cyanoacrylate is to be applied to the backing
sheet in air, a more viscous cyanoacrylate formulation is
preferred, i.e., in the range of from about 1000 to 10,000
cps. Curing is more uniform in air than in water, and
although a protective film will form on globules of
thickened cyanoacrylate formulations, highly fluid cya-
noacrylate formulations may cure completely on the
backing sheet before the backing sheet can be sub-
merged and the weighty object applied to an underwa-
ter target surface. Even for underwater application,
thickened cyanoacrylate formulations are preferred for
ease of workability and to ensure encapsulation of suffi-
cient quantities of uncured cyanoacrylates. That is, it is
generally preferred to use cyanoacrylate compositions
having viscosities above about 1000 cps.
The higher viscosity cyanoacrylate formulations
comprise, in addition to cyanoacrylate monomers, vis-
cosity regulators or thickeners, which are soluble in the
cyanoacrylate monomer, such as polymethacrylates,
cellulose esters and prepolymerized cyanoacrylic esters,
as is known in the art, and these thickened cyanoacry-
late formulations are considered within the scope of the
invention, and in fact, represent preferred aspects of the
invention.
The cyanoacrylate monomers are selected from
among those known in the art, particularly alkyl 2-
cyanoacrylates where the alkyl is a short, straight or
branched-chain alkyl group having from one to five
carbon atoms. The preferred cyanoacrylate monomer
for purposes of this invention is ethyl 2-cyanoacrylate.
It is further preferred that the cyanoacrylate include
polymerization inhibitors to increase shelf-life. Prefera-
bly, a combination of an anionic and a free-radical inhib-
itor is used for shelf-life extension. Known anionic in-
hibitors include phosphorus pentoxide, phosphoric
acid, nitric oxide, sulfur dioxide and propane sulfone.
Known free-radical inhibitors include hydroquinone,
catechol and derivatives of hydroquinone and catechol.
4,793,888
5
It is further found that shelf-life is enhanced if the
cyanoacrylate is packaged in metal containers, e.g.,
metal tubes. It is found that water molecules can slowly
enter containers formed of polymeric material, initiat-
ing premature polymerization of the monomers.
The degree of compliancy required for the backing
sheet depends upon the particular target surface,
rougher target surfaces generally requiring sheets hav-
ing a greater degree of compliancy. A smooth target
surface may form a bond with an cyanoacrylate-cov-
ered backing sheet with little compliancy. However,
generally, and particularly for military applications, the
nature of the target surface must be considered to be
unknown, thereby requiring a backing sheet of suffi-
cient compliancy to establish a bond with substantially
any rough surface. It can also be assumed that the appli-
cation pressure will be that applied by a person, such as
a scuba diver. It is therefore preferred that the material
used as the backing sheet be sufficiently compliant such
that when provided as a 1/ 16th in (0.0625 in.) sheet and
a load added to give 0.20 psi, it compresses to about 0.04
in. or thinner and preferably at least about 0.025 in. or
thinner.
It is preferred that the backing sheet be at least about
1/32 inch (0.8 mm) thick and more preferably at least
about l/l6th inch thick. For certain applications even
thicker backing material sheets may be used.
The porosity of the backing material does not appear
to be particularly critical. Likewise whether the back-
ing material is closed-cell or open-cell does not appear
to be particularly critical. However, it may be that for
particular purposes, backing material having certain
physical characteristics such as porosity, open or closed
cell etc., may be preferred.
To date the most success has been achieved using a
tape sold under the trade designation, Mil-T-60394,
which is obtained from Adhesive Research, Inc. The
composition of the tape is proprietary; however, analy-
sis has determined that the substrate, i.e., the backing
material sheet, to be polyethylene foam, and analysis
indicates that an adhesive on the surfaces of the tape is
a mixture of a major proportion of hydrogenated rosin
ester and a minor proportion of styrene-butadiene co-
polymer. This tape is two-sided and one side forms a
bond with the surface which endures under water, pro-
viding a means of attaching the backing sheet to the
object. On the other hand, the preapplied adhesive is
totally ineffective in forming a bond with a wet or very
cold surface. Tests with similar uncoated polyethylene
foam preform in a similar effective manner; thus it is not
believed the preapplied adhesive plays a significant
function in forming the underwater bond, although
some cyanoacrylate-adhesive interaction must occur.
Generally, so long as the backing material is a compli-
ant polymer, the chemical composition of the backing
material does not appear to be critical. Suitable backing
sheet material includes, but is not limited to foams of
polyethylene, polyester, cellophane, polyvinylchlorate
and polypropylene.
The contour of the surface of the object to which the
backing sheet is secured must conform sufficiently to
the contour of the target surface. Generally, this means
that the backing sheet is supplied to a flat surface of the
object and the object is subsequently secured to a flat
surface region of a target. If it is known in advance that
the target surface will have other than a flat configura-
tion, a surface of the object can be adapted to conform.
It is also possible to employ a conformable means to
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permit adjustment of the contour of the attachment
surface of the weighty object to the contour of the
target surface. For example, a sheet of deformable metal
might be attached to the weighty object and the back-
ing sheet secured to the sheet of deformable metal. If it
is found that the target surface, e.g., the hull of a ship,
has too much curvature to establish a sufficient area of
surface contact to adhere a flat object thereto, the de-
formable metal sheet and the backing material sheet
secured thereto might be bent on-site into conformance
with the contour of the target surface.
A further unexpected result in accordance with the
invention is that the method works well in very cold
conditions, including down to about -40’ F. The mate-
rials tested for underwater adhesion were also tested for
low-temperature adhesion, and generally performance
was poor or totally inadequate. It is found that a cyano-
acrylate formulation on a compliant backing sheet will
bond with a variety of surfaces at —40° F. and such that
bonds will last at least about 10 days. Not only is the
cold detrimental to the adhering ability of many adhe-
sives, but cold surfaces frequently are covered with
condensate which is detrimental to many adhesive sys-
tems and, according to prior art teachings, would be
expected to be highly detrimental to cyanoacrylate
adhesives. Nevertheless, it is found that weighty objects
can be adhered to cold target surfaces, including rough
or uneven surfaces, by securing a compliant backing
material sheet to the object, applying a cyanoacrylate
formulation to the compliant material sheet and press-
ing the object against the target surface. Again, suffi-
cient cure to hold the object is generally achieved in
about 30 seconds; however, because extreme cold may
inhibit polymerization rate, a slightly longer time of
pressing the object against the surface may be desired.
As noted above, if the cyanoacrylate is to be evacu-
ated from its container in air, it is greatly preferred to
use a thickened formulation, e.g., between about 1000
and about 10,000 cps. The same principles hold true for
low-temperature applications; however, if it is known
beforehand that the object will be or is likely to be
applied at very low temperatures, a cyanoacrylate for-
mulation having a considerably lower room tempera-
ture viscosity may be used because at the application
temperature, the actual viscosity of the formulation will
be much higher. Accordingly, for low-temperature
applications where the cyanoacrylate composition is
evacuated from its container in atmosphere, the room
temperature viscosity might be as low as about 300 cps.
If the object is expected to be applied anywhere
throughout a wide range of ambient temperatures, a
cyanoacrylate formulation is preferred having an inter-
mediate viscosity, e.g., in the range of about 1000 cps at
room temperature.
The invention will now be described in greater detail
by means of specific examples.
EXAMPLE 1
A preliminary screening procedure was established to
test the durability of bonds formed by various adhesives
and tapes when submerged under water. The target
surface was either a vertical steel surface or a vertical,
unfinished plywood surface. The object in each case
was a steel T-bar, having a flat surface at the top of the
T-bar of 1 in2 and along with a suspended § lb weight
weighing a total of approx. 1/5 lb. In the case of adhe-
sives, the flat top surface of the T was covered with
two-sided Mil-T-60394 tape, described above, and the
4,793,888
7
exposed side of the tape was covered with an amount of
the adhesive consistent with manufacturers’ sugges-
tions. All tapes were two-sided. After applying the
adhesive (or tape) to the flat surface of the T—bar, the
T-bar was pressed against the vertical surface for ap- 5
proximately 10 seconds. After sufficient time to effect a
cure or hold according to manufacturers’ suggestion,
the assembly, including the metal or wood piece provid-
8
ling the adhesive from its tube (or unwinding the tape
from.its roll), applying it to the submerged surface of
the backing sheet and pressing the object against the
exposed target surface. The following table gives the
results (“Took off after 1 hr” means the bond lasted for
one hour).
ing the target surface and the T-bar weight assembly, Adherence Adherence to
were submerged in water with the target surface main- 1o Adhesive t0 W005 Cold-Rolled Steel
tained vertical. The results of the initial adhesive Permabond 910 Took off afler 1 hr Took off after 1 hr
screening test are given below. The bonds were tested Permabond 102 Took off after 1 hr Took off after 1 In
for only one hour and in the table below “Removal aft gemalggng £1) :£°°1k‘°g£°’ : E $°°11:°g$°“ i if
1 hr” means that the bond held for at least one hour; an P:$bo:d 240 Tzgk 2“. mg: 1 hr Txk gfl. aft: 1 hr
upper end time parameter was not determined. 15 Permabond 750 0 seconds 0 seconds
3M Tape 5354 0 seconds 0 seconds
R T 0 ds 0 d
Initial Adhesive screening Test Results an"?-§'ie.°eo:'i‘i.°seai 0 33$. 0 $533.13
Chemical Adhesive Adherence Adherence
Class and Manufacturer to Wood to Steel
Epoxy Leech Products 5 seconds 35 seconds 20 EXAMPLE 3
Adhesives Quick-I-Poxy
American Chemical Oseconds Oseconds Permabond cyanoacrylates (910, 102, 101, 700, 750,
xg1‘:‘i:a‘;°a’1emica1 7 seconds 15 seconds 200 and 240) were tested under the conditions of Exam-
Quick Se, ple 2 for their adherence to plywood, cinder blocks and
Southwest Electronic 5 seconds 30 seconds 25 cold-rolled steel. With the exception of 750, all adhered
H‘“dm““'5 We‘ 5“’f3°° to each surface for a minimum of one hour.
Patching Epoxy
M & T‘s Epibond Epoxy 5 seconds 10 seconds X Q 1”
Permalite’s Sea Goin 2} minutes 2 minutes E PLE 4
_ Foxy Putty’ . _ _ Under the conditions of Examples 2 and 3, Per-
Qfiiyeggfi £;’;‘““b°“d 5 Q“‘°k"°“d 8 ““““‘°’ 2 “‘“““°° 30 mabond 200 and 240 were found to bond for a 1 hour
vmuok 204 1; minutes 1 minute mmimum to submerged surfaces of creosoted cross-ties
Versilok 506 10 seconds 10 seconds and to cement.
Urethane 3M.5230 Wood Adhesive 30 seconds 50 minutes
Adhesives 3M Urethane Sealer 0 seconds 0 seconds EXAMPLE 5
Schwartz Chemical 30 seconds 0 seconds 35 _ _ _
Rez-N-Glue Permabond 240, a preferred material due to its high
CY3“°‘ P°’m3b°“d 102 R°'n°V°d R°m°V°d viscosity (24-O0 csp) was further tested. Using the condi-
“°‘V“"° ‘*"‘““ ““”“ ti fEx 1 2-4thi matrial r dt tb
Adhesives Permabond 101 Removed Removed _°nS 0 amp es ’ S e wajs mm 0 es 3' '
an 1 1.1- an 1 11, hsh three day adherence to the followmg surfaces: ply-
Permabond 910 ;\fieI1l1C;1\;Gd ilitériicged 40 wood, cinder blocks, and cold-rolled steel, aluminum
Permabond 750 Removed Removed and creosoted cross-ties, both m salt water and m fresh
33 1 11, an 1 hr water.
Permabond 200 Rgmcfied Removed Permabond 240 has been shown to form 3-day bonds
1 aft 1 hr - -
Permabond 240 Removed Removed undfir Water gvtgn 3%“ f 15 mmhm?) m::':’a1l:’°twe°:1’
afilhr mun. 45 appcationo e .esivetote ac gseetan
Loctite Coi-p's Removed Removed application of the object to the submerged surface.
Super Bonder 416 aft 1 hr aft 1 hr
Polysulfide Morton 'l'hiokol's 0 seconds 0 seconds EXAMPLE 6
Adhes‘ e '1'-13-P Part A & _ , , .
W C115 pan 3 Vertical surfaces, including those of aluminum, steel,
3M’s Scotch Seal 42 minutes gkflemcged 50 wood, cinder block, and creosoted ties were chilled to
1 _ , - . . .
Latex Peter Cooper’s PVE 179 0 seconds 30 seconds 40 . F’ T bar mbhes havtqg a backmg Sheet as
Adhesives DAM Lam 20 seconds 23 moms described above were coated with Permabond 240 at
Construction and temperatures above about 7° F. (2l° C.) and the assem-
5“*’ F100’ Adhesive blies were immediately applied to the chilled surfaces.
RbbeBasedT'h ’Cha 35 0 ds 40 ds - - .
Afihafva D‘:P°.:‘}fa:e1 mfg” s°°°“ s°°°“ 55 The bonds were maintained at ‘-419 F. for five days and
wan Adhesive 12 seconds 1 mute then warmed to 70 F. and maintamed for an additional
lag: gfigfi fig fig $11: ;0insi:;teds five days. In each case, the assemblies were supported
n n - -
Butyl Tapes 3M’s Tape 5354 0 seconds Removed °“ the vemcal 5“rfa°.° by ti.“ adheswe b°“d'
an 1 1,, Advantages of the mvention may now be more fully
W. J. Ruscoe Double 0 minutes Removed 50 appreciated. The invention provides for attachment of
Fm“ T31” me‘ 1 h‘ an object, such as a detonation device, to a variety of
materials, including concrete, metallic and wooden
materials which ma be weathered or new ainted or
EXAMPLE 2 V ’ P
unpainted, smooth or rough or wet or dry. If adhered
Upon obtaining the results described in Example 1, a 65 dry, the object will be supported for at least 10 days,
similar experiment was performed using promising ad-
hesives, except in this case, the entire bond formation
procedure was conducted under water, including expel-
regardless of temperature of application; if adhered
under water, either in salt water or in fresh water, the
object will be adhered at least 3 days. Attachment may
4,793,888
9
be to any portion of a target surface, including vertical
and underside surfaces. The bond can withstand motion
or vibration. Attachment is accomplished within 30
seconds. At least é lb of object is attachable per in? of
surface area. The object can be quickly, easily, quietly 5
and safely applied, even by an unskilled person. Objects
can be applied under all weather conditions and during
reduced visibility. Application temperature ranges ex-
tend from -40’ F. to 125° F. (—40° C. to 52° C.). Less
than i pound of adhesive is required for application of 10
20 pounds of object.
While the invention has been described in terms of
certain preferred embodiments, modifications obvious
to one with ordinary skill in the art may be made with-
out departing from the scope of the present invention.
Various features are set forth in the following claims.
What is claimed is:
1. A method of adhering an object to a target surface
which is submerged under water, the method compris-
ing securing a sheet of compliant backing material to a 20
surface of said object, leaving one surface of said back-
ing material sheet exposed,
applying to said exposed surface a cyanoacrylate
formulation consisting essentially of a cyanoacry-
late monomer with or without a dissolved thicken- 25
ing agent, said cyanoacrylate formulation having a
viscosity between about 75 cps and about 10,000
cps, and
pressing said object against said target surface to
establish contact of said cyanoacrylate formula- 30
tion-covered surface with said target surface and
for a period of time sufficient to effect a cure of said
35
45
50
55
65
10
cyanoacrylate formulation to form a bond between
said backing sheet and said target surface of
strength adequate to support said object from said
target surface.
2. A method according to claim 1 wherein said cya-
noacrylate formulation is evacuated from a container
and applied to said exposed surface while submerged
under water.
3. A method according to claim 1 wherein said cya-
noacrylate formulation has a viscosity of between about
1000 cps and about 10,000 cps.
4. A method according to claim 1 wherein said back-
ing material has efficient compliancy such that when
provided as a 1/ 16th in sheet and a load added to give
0.20 psi it compresses to about 0.04 in. or thinner.
5. A method according to claim 4 wherein said back-
ing sheet material is selected from the group consisting
of polyethylene foam, polyester foam, cellophane foam,
polyvinyl chloride foam, and polypropylene foam.
6. A method according to claim 4 wherein said back-
ing sheet material is polyethylene foam.
7. A method according to claim 1 wherein said back-
ing material has efficient compliancy such that when
provided as a 1/ 16th in sheet sheet and a load added to
give 0.20 psi it compresses to about 0.025 in. or thinner.
8. A method according to claim 1 wherein said object
is pressed against said target surface for 30 seconds or
less.
9. A method according to claim 1 wherein said object
weighs at least about 8.8 gm per cm? of cyanoacrylate-
covered surface area.
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