Adhesive Composition
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Year:
Abstract:
An adhesive composition consisting essentially of (A) an alkyloxyalkyl 2-cyanoacrylate represented by the formula
-
wherein R is an alkylene group having 2 to 4 carbon atoms and R' is an alkyl group having 2 to 6 carbon atoms, or tetrahydrofurfuryl 2-cyanoacrylate, (B) 300 to 2,000 ppm. of water, (C) a radical-polymerization inhibitor, and (D) an anionic-polymerization inhibitor. This adhesive composition is useful as an instant-setting adhesive for metals, plastics, rubbers, glass, wood and the like, is excellent in instant-setting properties, bond strength and storage stability, and neither emits an irritating odor nor causes whitening of the adherend surface.
Type of document:
Language:
United States Patent [19]
Kimura et al.
[54] ADHESIVE COMPOSITION
[75] Inventors: Kaora Kimura; Kyoji Sugiura, both of
Nagoya, Japan
Toagosei Chemical Industry Co., Ltd.,
Tokyo, Japan
[21] Appl. No.: 209,253
[73] Assignee:
[22] Filed: Nov. 21, 1980
[30] Foreign Application Priority Data
Dec. 24, 1979 [JP] Japan .............................. .. 54/166932
[51] Int. Cl.3 .......................................... .. C08F 120/36
[52] U.S. Cl. ....................... ..
524/549; 526/270;
526/298; 524/555
[58] Field of Search ................. .. 260/29.6 WQ, 465.4;
526/270, 298
[56] References Cited
U.S. PATENT DOCUMENTS
2,784,215 3/1957 Joyner ...................... .. 526/298
3,465,027 9/1969 Hawkins . .. 260/465.4
3,527,841 9/1970 Wicker 526/298
3,559,652 2/1971 Banitt .... .. 526/298
3,728,375 4/1973 Coover ........................... .. 260/465.4
OTHER PUBLICATIONS
Japanese Patent Application Kokai 130438/74.
[11] 4,321,180
[45] Mar. 23, 1982
Journal of the Japanese Society of Adhesion, vol. 4, No.
2, 1968, pp. 67-70.
Primary Examz'r1er—Paul R. Mich]
Attorney, Agent, or Firm—Cooper, Dunham, Clark,
Griffin & Moran
[57] ABSTRACI‘
An adhesive composition consisting essentially of (A)
an alkyloxyalkyl 2-cyanoacrylate represented by the
formula,
CN
I
Cl-lp_=C-COO-R-0—R’
wherein R is an alkylene group having 2 to 4 carbon
atoms and R’ is an alkyl group having 2 to 6 carbon
atoms, or tetrahydrofurfuryl 2-cyanoacrylate, (B) 300
to 2,000 ppm. of water, (C) a radical-polymerization
inhibitor, and (D) an anionic-polymerization inhibitor.
This adhesive composition is useful as an instant-setting
adhesive for metals, plastics, rubbers, glass, wood and
the like, is excellent in instant-setting properties, bond
strength and storage stability, and neither emits an irri-
tating odor nor causes whitening of the adherend sur-
face.
12 Claims, No Drawings
4,321,180
1
ADHESIVE COMPOSITION
This invention relates to an adhesive‘ comprising an
ether-linkage-containing alkyl 2-cyanoacrylate, that is,
an alkyloxyalkyl 2-cyanoacrylate, or tetrahydrofurfuryl
2-cyanoacrylate.
Since 2-cyanoacrylate adhesives generally become
‘hardened instantaneously at room temperature by the
moisture adsorbed in a minute quantity on the surface of
an adherend, they are widely utilized in various indus-
trial fields to bond metals, plastics, rubbers, glass, wood
and the like.
However, conventional alkyl 2-cyanoacrylate adhe-
sives have such defects that they emit an irritating odor
and have a tendency to cause whitening, that is, such a
phenomenon that white powder has been scattered on
the adherend surface on application of the adhesive.
Further, there is such a disadvantage that when the
alkyl 2-cyanoacrylate adhesive has been cured, the re-
sulting polymer per se is hard and brittle and lacks
flexibility, and hence is insufficient in resistance to im-
pact or flexure. »
Among the known adhensives of the alkyl 2-cyanoa-
crylate type, those in actual use are methyl 2-cyanoa-
crylate, ethyl 2-cyanoacrylate, n-propyl 2-cyanoacry-
late, n-butyl 2-cyanoacrylate and isobutyl 2-cyanoacry-
late. Other alkyl 2-cyanoacrylate adhesives have never
been put into practical use. These monomeric esters are
all alike in chemical and physical properties and in ad-
hesive activity. As a consequence, the adhesive activi-
ties of all the adhesive compositions comprising the
above-noted alkyl esters resemble closely the adhesive
activity of ethyl 2-cyanoacrylate adhesive which is used
most widely at present. Higher alkyl 2-cyanoacrylates
have been known to be lower in bonding speed and, in
addition, in tensile, shear and impact strengths of the
bonds. Further, it has been well known that conven-
tional alkyl 2-cyanoacrylate adhesives have an irritating
odor and a tendency to cause whitening.
A conventional process of manufacturing alkyl 2-
cyanoacrylates has been publicly known in U.S. Pat.
Nos. 2,721,858; 2,756,251; and 2,763,677. An alkyl cya-
noacetate and formaldehyde are allowed to react at 50°
to 90° in an organic solvent in the presence of a basic
condensation catalyst such as piperidine or the like to
form a condensation product and the water. set free by
the reaction is removed by distillation. After the re-
moval of the solvent by distillation, the condensation
product is depolymerized in the presence of phosphorus
pentoxide (P205) at a temperature of 100° to 185° C.
under a pressure of 15 mmHg or less to give an alkyl
2-cyanoacrylate. Although the above process is most
generally used, there are specific processes. In one of
said processes, tricresyl phosphate is added in depolym-
erizing the condensation product to dissolve the latter
(U.S. Pat. No. 2,756,251). Japanese Patent Publication
No. l4,567/ 63 discloses a process by which the conden-
sation product of an alkyl cyanoacetate and formalde-
hyde is depolymerized after washing it with an aqueous
acidic solution to yield an alkyl 2-cyanoacrylate mono-
mer, chiefly monomeric methyl 2-cyanoacrylate.
The above production examples all pertain to those
for alkyl 2-cyanoacrylate adhesives. The performance
characteristics and the stability of a 2-cyanoacrylate
adhesive are very ‘sensitive to the contamination with
minute amounts of moisture, basic or acidic substances.
Accordingly, the process and conditions for manufac-
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ture and adhesive performance of a monomeric 2-
cyanoacrylate must be properly selected for each kind
of esters. It has been well known to those skilled in the
art that it is impossible to apply the knowledge about
the manufacturing conditions and properties of such
conventional alkyl 2-cyanoacrylates as methyl 2-
cyanoacrylate and ethyl 2-cyanoacrylate to the cases of
other specific monomeric 2-cyanoacrylate esters.
The alkyloxyalkyl 2-cyanoacrylates of the general
formula CH2=C(CN)—COO—IR--O——R’ wherein R
is an alkylene radical of 2 to 4 carbon atoms and R’ is an
alkyl group of 2 to 6 carbon atoms, are known cou-
pounds as disclosed in U.S. Pat. No. 2,784,215. How-
ever, if they are prepared by applying without modifi-
cation the process and conditions for manufacture de-
scribed in said patent specification or those for conven-
tional alkyl 2-cyanoacrylates, the yield will be as low as
10 to 20% by weight owing to marked repolymerization
of the alkyloxyalkyl 2-cyanoacrylate in the vapor phase
during depolymerization; in fact, gas-chromatographic
analysis revealed that the purity was as low as 70 to
80% and large amounts of an alkyloxyalkyl cyanoace-
tate and an alkyloxyalkanol were detected. Thus, in
spite of purification by repeated distillation, the al-
kyloxyalkyl 2-cyanoacryaltes prepared by conventional
processes do not exhibit sufficient adhesive characteris-
tics and stability for the practical use.
Although the reason is yet to be elucidated, such
phenomena are originated from the difference in chemi-
cal structure between the alkyloxyalkyl 2-cyanoacry-
late and the conventional alkyl 2-cyanoacrylate. It is
presumable that when a substance promoting an abnor-
mal decomposition is present in the depolymerization
mixture, abnormal decomposition of the alkyloxyalkyl
group results in an ether, alcohol or the like, which
accelerates the vapor phase-polymerization. Such ac-
celerated polymerization plus its synergistic effect with
autocatalysis due to the ether linkage of the alkyloxyal-
kyl 2-cyanoacrylate itself seem to give rise to the above
behavior which is different from that of alkyl 2-cyanoa-
crylate.
A cyanoacetate seems also to be formed by the abnor-
mal decomposition in this case. When a large amount of
cyanoacetate is present in an alkyloxyalkyl 2-cyanoa-
crylate after depolymerization, it is very diffecult to
purify the latter by distillation because of the close
proximity of the boiling points.
As described above, the alkyloxyalkyl cyanoacetate
and alkyloxyalkanol which contaminate the alkyloxyal-
kyl 2-cyanoacrylate during the preparation thereof ad-
versely affect the performance characteristics of the
adhesive such as bond strength, instant-setting ability,
storage stability, etc. The present inventors have con-
ducted further studies on the effect of the above con-
taminants and found that when the alkyloxyalkyl 2-
cyanoacetate or alkyloxyalkanol content exceeds 5% by
weight, the above-mentioned characteristics become
rapidly deteriorated, thus rendering the adhesive sub-
stantially useless.
It has been further found that minute amounts of
impurities affect the depolymerization to deteriorate the
product quality.
The present inventors have consequently found that
in order to render an alkyloxyalkyl 2-cyanoacrylate or
tetrahydrofurfuryl 2-cyanoacrylate excellent in perfor-
mance chracteristics and life (storage stability) as an
adhesive, it is necessary, prior to the depolymerization
step, to remove or consume by reaction minute amounts
4,321,180
3
of impurities promoting the abnormal decomposition,
which have been produced as by-products or incorpo-
rated in the condensation step while maintaining the
viscosity of the condensation product within a certain
range, whereby the subsequent depolymerization pro-
ceeds easily and a high quality adhesive may be ob-
tained.
Further, it has been known that although excellent in
adhesive performance, a high purity 2-cyanoacrylate is
unsuitable for a long-term storage owing to its high
activity and instability. The present inventors have,
therefore, carried out extensive research to eliminate
the said defect and, as a result, have found that an adhe-
sive composition free from said defect is obtained by
allowing the composition to contain a specified amount
of water.
An object of this invention is to provide an adhesive
composition comprising an alkyloxyalkyl 2-cyanoacry-
late or tetrahydrofurfuryl 2-cyanoacrylate.
Another object of this invention is to provide an
adhesive composition excellent in instant-setting ability,
bond strength and storage stability, unsusceptible to
whitening of the adherend surface, and free from an
irritating odor.
Other objects and advantages of this invention will
become apparent from the following description.
According to this invention, there is provided an
adhesive composition consisting essentially of (A) an
alkyloxyalkyl 2-cyanoacrylate represented by the gen-
eral formula,
CN
I
Cl-l2=C—COO-R-0-R’
wherein R is an alkylene group having 2 to 4 carbon
atoms and R’ is an alkyl group having 2 to 6 carbon
atoms, or tetrahydrofurfuryl 2-cyanoacrylate, (B) 300
to 2,000 ppm. of water, (C) a radical-polymerization
inhibitor, and (D) an anionic-polymerization inhibitor.
The alkyloxyalkyl 2-cyanoacrylate and tetrahydro-
furfuryl 2-cyanoacrylate employed in this invention
must be of a high purity, and can be prepared by wash-
ing with water or an aqueous acidic solution the con-
densation product of formaldehyde with an alkyloxyal-
kyl cyanoacetate represented by the formula, NC—CH-
2—CO2—R—O—R’, wherein R and R’ are as defined
above or tetrahydrofurfuryl cyanoacetate, while main-
taining the viscosity of the condensation product within
the range of from 1 to 500 centipoises, thereafter depo-
lymerizing the washed condensation product and then
distilling the depolymerization product.
The above method is described in more detail below.
An alkyloxyalkyl cyanoacetate of the formula,
NC—CH2—CO2——R—O~—R', or tetrahydrofurfuryl
2-cyanoacetate is allowed to condense with formalde-
hyde in the presence of 0.01 to 10 mole %, based on said
cyanoacetate, of a basic catalyst, that is, a basic com-
pound such as an amine, e.g. piperidine, sodium hydrox-
ide, potassium hydroxide, or an alkali metal alkoxide.
The molar ratio of the alkyloxyalkyl or tetrahydrofurfu-
ryl cyanoacetate to formaldehyde in the reactant mix-
ture is preferably l:O.7—1.3, more preferably 1:1.
A solvent is usually used in the condensation reac-
tion. As the solvents, there may be used inert solvents
such as benzene, toluene, ethyl alcohol, chloroform,
trichloroethylene, tetrahydrofuran, water and the like.
It is also possible to use a binary solvent, such as a mix-
ture of water and toluene. The amount of the solvent
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used is preferably in the range of 50 to 300 ml per mole
of the alkyloxyalkyl orgtetrahydrofurfuryl cyanoace-
tate.
The condensation reaction is carried out preferably at
a temperature of 30° to 150° C., more preferably at a
reflux temperature of 50° to 100° C. A reaction time of
from several hours to 24 hours is suitable. The conden-
sation product of an alkyloxyalkyl or tetrahydrofurfu-
ryl cyanoacetate with formaldehyde is a high-viscosity
liquid or a brittle solid containing a trace to small
amounts of the condensation catalyst, unreacted reac-
tants, an acid, an alcohol, by-products of the reaction,
lower condensation products, and the like.
As previously described, no success is obtained by
depolymerizing the above condensation product as such
in the presence of a depolymerization catalyst such as
P205 or the like. The condensation product should be
washed with an aqueous acidic solution or water, and,
although the reason is not clarified, it is essential, during
the washing treatment, to maintain the viscosity of the
condensation product within the range of 1 to 500,
preferably 20 to 250, centipoises. When a condensate
having a viscosity outside the said range is washed, the
washed product is difficult to depolymerize in the next
step, or even if depolymerization is possible, no good
quality adhesive is obtained. The maintenance of the
viscosity of the condensation product within the range
of 1 to 500, preferably 20 to 250, centipoises can be
achieved by elevating the temperature up to about 100°
C. or by employing in the condensation step a predeter-
mined amount of a solvent, for example, an aromatic
hydrocarbon such as benzene, toluene or the like; a
ketone such as methyl ethyl ketone, methyl isobutyl
ketone, cyclohexanone or the like; an ester such as ethyl
acetate, butyl acetate or the like, a chlorohydrocarbon
such as trichloroethylene, dichloroethane or the like; an
ether such as methyl ethyl ether or the like or a furan
compound such as tetrahydrofuran, or by diluting the
condensation product with said solvent.
The washing is carried out at a temperature in the
range of 0° to 100° C. The acids used in the washing
treatment include those which show acidity in aqueous
solution, such as sulfuric acid, hydrochloric acid, phos-
phoric acid, p-toluenesulfonic acid, benzenesulfonic
acid, formic acid,» acetic acid and the like. The concen-
tration of the acid is preferably in the range of 0.01 to
5% by weight.
The condensation product washed under the above-
mentioned conditions is depolymerized in a conven-
tional manner. That is to say, the depolymerization is
effected by heating the condensation product at a tem-
perature in the range of 100° to 250° C., preferably 140°
to 200° C. in vacuo in the presence of a depolymeriza-
tion catalyst such as phosphorus pentoxide, phosphoric
acid, or polyposphoric acid, whereby a crude monomer
is obtained in a high yield.
On redistilling the crude monomer, there is obtained
a high quality alkyloxyalkyl or tetrahydrofurfuryl 2-
cyanoacrylate. _
In the above case, only by the process by which the
condensation product is washed while maintaining its
viscosity within the range of 1 to 500, preferably 20 to
250, centipoises, there is obtained an alkyloxyalkyl or
tetrahydrofurfuryl 2-cyanoacrylate having an unre-
acted 2-cyanoacetate content of 5% by weight or less,
preferably 2% by weight or less, most preferably 1% by
weight or less, an alcohol content of 5% by weight or
4,321,180
5
less, preferably 2% by weight or less, most preferably
1% by weight or less, and a low moisture content.
The alkyloxyalkyl 2-cyanoacrylates used in this in-
vention include, for example, 2-ethoxyethyl 2-cyanoa-
crylate, 2-propoxyethyl 2-cyanoacrylate, 2-butoxyethyl
2-cyanoacrylate, 2-hexyloxyethyl 2-cyanoacrylate, 2-
ethoxybutyl i 2-cyanoacrylate, 2-amyloxyethyl 2-
cyanoacrylate, and the like.
It has heretofore been considered that the smaller the
moisture content in the alkyl 2-cyanoacrylate, the bet-
ter. U.S. Pat. No. 3,728,375 discloses that when the
monomeric 2-cyanoacrylate is prepared in a production
apparatus which has been dried the moisture content in
the monomer obtained becomes 50 to 200 ppm., the
setting time is short (in other words, the bonding speed
is high), and the storage stability is excellent. The rapid
deterioration in adhesive performance of a 2-cyanoa-
crylate having a moisture content exceeding 200 ppm.
during storage is due to an increase in acidic substance
content by decomposition of the 2-cyanoacrylate
caused by the water molecules contained therein. It is
also known, as is clear from Japanese Patent Applica-
tion Kokai (Laid-Open) No. 130,438/74, that an alkyl
2-cyanoacrylate of a moisture content of 5,000 to 10,000
ppm. has a short setting time and an excellent storage
stability. Therefore, a conventional alkyl 2-cyanoacry-
late adhesive has been considered to exhibit excellent
adhesive performance characteristics when its moisture
content is in the range of from 50 to 200 ppm. or in the
range of 5,000 to 10,000 ppm., whereas when the mois-
ture content is in the intermediate range of 200 to 5,000
ppm., the storage stability becomes lower, the perfor-
mance characteristics deteriorate rapidly during stor-
age, and the adhesive activity becomes also low.
The alkyloxyalkyl or tetrahydrofurfuryl ‘ 2-cyanoa-
crylate obtained as described above is of a high purity
and is excellent in bonding performance, but owing to
its high activity and low stability, it is unsuitable for the
long-term storage.
The present inventors have carried out extensive
research to ameliorate the adhesive performance as well
as the storage stability of the alkyloxyalkyl cyanoacry-
late and have, as a result, found that quite contrary to
the case of conventional alkyl 2-cyanoacrylate, an al-
kyloxyalkyl 2-cyanoacrylate monomer exhibits a high
activity short setting time, high bond strength and opti-
mum storage stability when the monomer has a mois-
ture content in the range of 300 to 2,000 ppm., prefera-
bly 400 to 1,500 ppm.
In the case of this invention, when the moisture con-
tent in the alkyloxyalkyl 2-cyanoacrylate or tetrahydro-
furfuryl 2-caynoacrylate is less than 300 ppm., the stor-
age stability of the adhesive is markedly low. Although
the reason therefor is not entirely understood, the low
storage stability seems to result from the ether linkage
of the monomer. The ether linkage has a tendency to
cause or promote free-radical or anionic polymerization
of the 2-cyanoacrylate, and when the moisture content
in the adhesive composition becomes less than 300
ppm., the adhesive composition becomes too active and
the viscosity thereof is consequently increased with the
lapse of time during storage until the hardening occurs
finally. Further, when the adhesive composition has a
moisture content of less than 300 ppm., wetting of the
adherend surface with the adhesive composition be-
comes markedly inferior, the penetration of the compo-
sition into the adherend surface layer becomes also low,
and the bond strength thereof tends to decrease.
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On the other hand, when the: moisture content ex-
ceeds 2,000 ppm., the storage stability decreases, and
the setting time becomes remarkably long with the lapse
of time. At the same time, the bonding strength de-
creases, so that the composition has lost completely its
function as an instant-setting adhesive. If the moisture
content is further increased to reach more than 5,000
ppm., the viscosity of the adhesive composition, of
course, increases in a relatively short period of time
until the composition hardens finally.
It is well-known from U.S. Pat. Nos. 3,728,375 and
3,465,027 that with the decrease in moisture content, the
alkyl 2-cyanoacrylate becomes better in adhesive per-
formance and in storage stability, and particularly, a
moisture content of 50 to 200 ppm. is preferable. Quite
contrary to the conventional knowledge, in the case of
the alkyloxyalkyl 2-cyanoacrylate or tetrahydrofurfuryl
2-cyanoacrylate of this invention, it is necessary that the
moisture content be in the range of 300 to 2,000 ppm.,
preferably 400 to 1,500 ppm. If the moisture content
falls outside the said range, it is difficult to obtain an
adhesive satisfactory in both storage stability and adhe-
sive activity.
As described previously, the allkyloxyalkyl 2-cyanoa-
crylate of this invention is represented by the general
formula,
CN
l
CHg=C-COO--R—O—R’
wherein R is an alkylene radical of 2 to 4 carbon atoms
and R’ is an alkyl group having 2 to 6 carbon atoms.
A 2-cyanoacrylate having the above formula wherein
R has one carbon atom cannot be employed in this
invention because of its instability and susceptibility to
hydrolysis with a minute amount of moisture, whereas a
2-cyanoacrylate having 5 or more carbon atoms in R is
difficult to obtain in a highly pure form, so that an adhe-
sive inferior in both adhesion performance and stability
will result. A 2-cyanoacrylate having one carbon atom
in R’ cannot be freed from malodor, is of low stability
(this stability is difficult to improve even by the control
of moisture content), and gives an adhesive inferior in
adhesive performance, particularly in water resistance
and durability. When R’ has 7 or more carbon atoms, a
high-purity monomer is difficult to obtain and the adhe-
sive obtained therefrom is deficient in performance
characteristics and stability.
The adhesive composition of this invention compris-
ing an alkyloxyalkyl 2-cyanoacrylatebr tetrahydrofur-
furyl 2-cyanoacrylate should contain an anionic-polym-
erization inhibitor to protect the composition from vis-
cosity increase and gelation caused by the moisture
during storage. Specific examples of the inhibitors in-
clude S02, S03, NO, N02, HCl, H3PO4, esters of hy-
drogen phosphate, aromatic sulfonic acids, alkylsul-
fonic acids, propanesultone, triflluoromethanesulfonic
acid, perfluoroalkylcarboxylic acids and the like. These
are used in an amount of preferably 1 to 10,000 ppm.,
more preferably 5 to 1,000 ppm.
Further, the adhesive composition of this invention
must contain a radical-polymerization inhibitor. This is
for preventing the composition from radical polymeri-
zation during storage and is, at the same time, an antiox-
idant to inhibit the formation or accumulation of perox-
ides caused by the ether linkage of the alkyloxyalkyl
2-cyanoacrylate or tetrahydrofurfuryl 2-cyanoacrylate.
4,321,180
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Typical examples of the radical-polymerization inhibi-
tors are aryl alcohols such as phenol, cresols, hydroqui-
none, benzoquinone, a-naphthol, /3-naphthol, catechol,
pyrogallol, Bisphenol-A, Bisphenol-S, 2,6-di-tert-butyl-
phenol, 2,6-di—tert-butylcresol, 2,2’-methylene-bis(4-
methyl~6-tert-butylphenol), 4,4’-butylidene-bis(3-meth-
yl—6-tert-butylphenol), 4,4’-thiobis(3-methyl-6-tert-
butylphenol), 4,4’-thiobis(3-methyl-6-tert-butylphenol),
hydroquinone monomethyl ether, 2-hydroxybenzophe-
none, phenylsalicylic acid, 1,3,5-trimethyl-2,4,6-tris(3,5-
di-tert-butyl-4-hydroxybenzyl)benzene, and the like.
These are used in an amount of preferably 1 to 10,000
ppm., more preferably 10 to 5,000 ppm.
Conventional alkyl 2-cyanoacrylates are not liable to
peroxide formation and, hence, do not necessarily re-
quire a radical-polymerization inhibitor. However, in
the case of the alkyloxyalkyl 2-cyanoacrylate or tetra-
hydrofurfuryl 2-cyanoacrylate of this invention, the
methylene radical involved in an ether linkage is liable
to peroxide formation so that it becomes necessary to
inhibit the peroxide formation or to decompose the
formed peroxide by the addition of an antioxidant of the
aromatic alcohol type.
The adhesive composition of this invention may have
incorporated thereinto, if necessary, thickners, plasticiz-
ers, dyes, pigments, solvents, diluents, perfumes, etc.
The adhesive composition of this invention is very
useful as an instant-setting adhesive which is hardly
susceptible to whitening, is free from irritating odor,
and is more flexible than conventional alkyl 2-cyanoa-
crylates.
The invention is illustrated below with reference to
Examples which are merely illustrative and not limita-
tive. In the Examples, all percentages and parts are by
weight unless otherwise specified.
EXAMPLE 1
Into a four-necked flask provided with a stirrer, a
thermometer, a water trap and a dropping funnel were
charged 60 parts of paraforrnaldehyde, 200 parts of
toluene and 0.2 part of piperidine. To the mixture was
added dropwise at 80° to 90° C. with stirring 314 parts
of 2-ethoxyethyl cyanoacetate. After the completion of
the dropwise addition, the mixture was allowed to react
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under reflux, while removing the water formed by the 45
reaction, until all of the theoretical amount of water had
been distilled out. The reaction mixture was then cooled
down to room temperature. To the resulting condensa-
tion mixture having a viscosity of 200 centipoises was
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added 300 parts of a 1% aqueous solution of p-toluene-
sulfonic acid. The mixture was shaken at 70° C., and
then allowed to stand, upon which it separated into two
layers. The oil layer thereof was taken out.
The oil layer was distilled under reduced pressure to
remove the toluene. To the condensation product left in
the pot were added 3 parts of each of phosphorus pen-
toxide and hydroquinone. The mixture was subjected to
depolymerization by heating at 150° to 200° C. under a
pressure of 3 to 5 mmHg to obtain 266 parts (83% yield)
of a crude monomer. The crude monomer had a purity
of 96.8% and contained 0.50% of 2-ethoxyethyl 2-cyan-
oacetate, 1.20% of 2-ethoxyethanol, 0.15% of moisture,
and 1.3% of other impurities in total.
After the addition of 0.5% of phosphorus pentoxide
and 0.5% of hydroquinone to the crude monomer, the
resulting mixture was redistilled to obtain 220 parts of
2-ethoxyethyl 2-cyanoacrylate containing 0.48% of
2-ethoxyethyl cyanoacetate, 0.50% of 2-ethoxyethanol,
and 0.05% of moisture, the boiling point and the purity
having been l00°—l02° C./ 3 mmHg and 98.8%, respec-
tively. An adhesive composition was prepared by add-
ing to the above monomer 50 ppm. of S02 and 100 ppm.
of hydroquinone. On the other hand, water was added
to the ethoxyethyl 2-cyanoacrylate containing 0.05%
(500 ppm.) of moisture, to prepare adhesive composi-
tions containing, respectively, 1,000 ppm., 1,500 ppm.,
1,800 ppm. (these are Examples of this invention), 2,500
ppm. and 5,000 ppm. (these are Comparative Examples)
of moisture based on the weight of the ethoxyethyl
2-cyanoacrylate. .
Further, an adhesive composition containing 200
ppm. of moisture was prepared by drying the ethox-
yethyl 2-cyanoacrylate coptaining 0.05% of moisture
with a molecular sieve (3 A) (Comparative Example).
USE EXAMPLES 1 TO 4 AND COMPARATIVE
USE EXAMPLES 1 TO 3.
The adhesive compositions of the Examples and the
Comparative Examples obtained in Example 1 were
tested for forced storage stability including the adhesive
characteristics. The results obtained were as shown in
Table 1. Each adhesive was placed in a polyethylene
container, 2 ml in volume, and kept in a thermostat at
60° C. to examine the deterioration with the lapse of
time. Fifty days of the forced deterioration correspond
to about one year of allowing to stand at room tempera-
ture in the dark.
TABLE 1
Early-stage
bonding per- After 30 days of After 50 days of forced
formancc forced deterioration deterioration
Tensile Tensile Tensile
Composition shear shear shear
Mois- Hydro- Setting strength Setting strength Setting strength
ture S02 quinone time of bond time of bond Vis- time of bond Vis-
(ppm) (ppm) (ppm) (sec.) (kg/cmz) , (sec.) (kg/cm?-) cosity (sec.) (kg/cmz) cosity
Use
Example - No No
1 500 50 200
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