1,1-Disubstituted Ethylene Adhesive Compositions Containing Polydimethylsiloxan
1,1-Disubstituted Ethylene Adhesive Compositions Containing Polydimethylsiloxan
US6488944
Company:
Folder:
Year:
Abstract:
An adhesive composition that contains cyanoacrylate monomers and cyclic or alkyl- or phenyl-terminated linear polydimethylsiloxane is particularly useful in applications requiring flexibility and elasticity. A method of removing, reducing or preventing scar tissue including applying an adhesive composition that contains cyanoacrylate monomer and cyclic or alkyl- or phenyl-terminated linear polydimethylsiloxane.
Type of document:
Language:
(12) United States Patent
Narang
US006488944B2
(10) Patent N0.: US 6,488,944 B2
(45) Date of Patent: *Dec. 3, 2002
(54) 1, 1-DISUBSTITUTED ETHYLENE
ADHESIVE COMPOSITIONS CONTAINING
POLYDIMETHYLSILOXANE
(75) Inventor: Upvan Narang, Raleigh, NC (US)
(73) Assignee: Closure Medical Corporation,
Raleigh, NC (US)
( * ) Notice: Subject to any disclaimer, the term of this
patent is extended or adjusted under 35
U.S.C. 154(b) by 18 days.
This patent is subject to a terminal dis-
claimer.
(21) Appl. No.: 09/742,056
(22) Filed: Dec. 22, 2000
(65) Prior Publication Data
US 2002/0012678 A1 Jan. 31, 2002
Related U.S. Application Data
(63) Continuation—in—part of application No. 09/471,392, filed on
Dec. 23, 1999, now Pat. No. 6,183,593.
(51) Int. Cl.7 ........................... .. A61K 6/00; A61K 7/00
(52) U.S. Cl. ................ .. 424/401; 424/78.02; 424/7803
(58) Field of Search ......................... .. 424/78.02, 78.03,
424/22, 401
(56) References Cited
U.S. PATENT DOCUMENTS
2,721,858 A 10/1955 Joyner et al.
3,223,083 A 12/1965 Cobey ....................... .. 128/92
3,254,111 A 5/1966 Hawkins et al.
3,554,990 A 1/1971 Quinn et al.
3,940,362 A 2/1976 Overhults
3,995,641 A 12/1976 Kronenthal et al.
4,180,911 A 1/1980 Bullock
4,313,865 A 2/1982 Teramoto et al.
4,364,876 A 12/1982 Kimura et al.
4,477,607 A 10/1984 Litke
4,533,422 A 8/1985 Litke
4,560,723 A 12/1985 Millet et al.
4,636,539 A 1/1987 Harris et al.
4,650,826 A 3/1987 Waniczek et al.
4,686,247 A 8/1987 Yosida
4,705,836 A 11/1987 Ohtsuka et al.
4,713,405 A 12/1987 Koga et al.
4,720,513 A 1/1988 Kameyama et al.
4,764,545 A 8/1988 Yosida
RE32,889 E 3/1989 Litke
4,837,260 A 6/1989 Sato et al.
4,906,317 A 3/1990 Liu
4,912,153 A 3/1990 Jeremias et al. .......... .. 524/731
5,140,084 A 8/1992 Mikuni et al.
5,214,093 A 5/1993 Nell et al.
5,248,708 A 9/1993 Uemura et al.
5,328,687 A 7/1994 Leung et al.
5,373,035 A 12/1994 Uemura et al.
5,386,047 A 1/1995 Nakos et al.
5,514,371 A 5/1996 Leung et al.
5,514,372 A 5/1996 Leung et al.
5,575,997 A 11/1996 Leung et al.
5,582,834 A 12/1996 Leung et al.
5,624,669 A 4/1997 Leung et al.
5,928,611 A 7/1999 Leung
6,183,593 B1 *
FOREIGN PAl‘EN'l‘ DOCUMENTS
2/2001 Narang et al. ............ .. 156/327
EP 0 611 565 A 8/1994
EP 0 774 482 A 5/1997
FR 1389441 6/1965
JP 57-70169 4/1982
JP 57-70171 4/1982
JP 3—126782 5/1991
JP 3—296581 12/1991
JP 4-8780 1/1992
JP 4-9388 1/1992
JP 4—146982 5/1992
JP 6—100838 4/1994
JP 6—122853 5/1994
JP 6—240209 8/1994
JP 11—302602 A 11/1999
WO VVO 99/42142 8/1999
* cited by examiner
Primary Examiner—Thurman K. Page
Assistant Examiner—S. Howard
(74) Attorney, Agent, or Firm—Oliff & Berridge, PIC
(57) ABSTRACT
An adhesive composition that contains cyanoacrylate mono-
mers and cyclic or alkyl- or phenyl-terminated linear poly-
dimethylsiloxane is particularly useful in applications
requiring flexibility and elasticity. A method of removing,
reducing or preventing scar tissue including applying an
adhesive composition that contains cyanoacrylate monomer
and cyclic or alkyl- or phenyl-terminated linear polydim-
ethylsiloxane.
36 Claims, No Drawings
US 6,488,944 B2
1
1, 1-DISUBSTITUTED ETHYLENE
ADHESIVE COMPOSITIONS CONTAINING
POLYDIMETHYLSILOXANE
This application is a continuation-in-part of U.S. patent
application Ser. No. 09/471,392, filed Dec. 23, 1999, now
U.S. Pat. No. 6,183,593 thc cntirc disclosurc of which is
incorporated herein by reference.
BACKGROUND
The invention relates to monomer and polymer adhesive
and sealant compositions, and to their production and use for
industrial and medical applications.
Monomer and polymer adhesives are used in both indus-
trial (including household) and medical applications.
Included among these adhesives are the 1,1 -disubstituted
ethylene monomers and polymers, such as the
or-cyanoacrylates. Since the discovery of the adhesive prop-
erties of such monomers and polymers, they have found
wide use due to the speed with which they cure, the strength
of the resulting bond formed, and their relative ease of 11se.
These characteristics have made the or-cyanoacrylate adhe-
sives the primary choice for numerous applications such as
bonding plastics, rubbers, glass, metals, wood, and, more
recently, biological tissues.
It is known that monomcric forms of or-cyanoacrylatcs arc
extremely reactive, polymerizing rapidly in the presence of
even minute amounts of an initiator, including moisture
present in the air or on moist surfaces such as animal
(including human) tissue. Monomers of or-cyanoacrylates
are anionically polymerizable or free radical polymerizable,
or polymerizable by zwitterions or ion pairs to form poly-
mers. Once polymerization has been initiated, the cure rate
can be very rapid.
Medical applications of 1,1-disubstituted ethylene adhe-
sive compositions include use as an alternate or an adjunct
to surgical sutures and/or staples in wound closure, as well
as for covering and protecting surface wounds such as
lacerations, abrasions, burns, stomatitis, sores, minor cuts
and scrapes, and other wounds. When an adhesive is applied
to surfaces to be joined, it is usually applied in its mono-
meric form, and the resultant polymerization gives rise to the
desired adhesive bond.
Aconcern in the use of adhesive compositions for treating
wounds is the flexibility and elasticity of the cured adhesive,
particularly in the face and body joint areas, such as hands,
feet, elbows and knees.
Polymerized cyanoacrylate compositions are in general
not flexible. Increased flexibility would improve the utility
of cyanoacrylate compositions, particularly in body joint
areas. Improved flexibility and elasticity would also make
cyanoacrylate compositions better suited to use as drug
delivery devices and the like under some circumstances.
Thus, a need exists for improved adhesive compositions,
especially for medical uses, wherein the flexibility and
elasticity of the adhesive is improved and the performance
of the adhesive composition is not compromised. In
particular, the need exists for a monomeric adhesive com-
position that possesses improved flexibility.
Polydimethylsiloxane (or PDMS) is a silicone compound
that was developed for use as a dielectric coolant and in solar
energy installations. However, it has also been used in other
applications.
U.S. Pat. Nos. 4,477,607, 4,533,422 and Re. 32,889, all to
Litke, disclose cyanoacrylate compositions that employ
10
15
20
25
30
35
40
45
50
55
60
65
2
fumed silicas treated with polydimethylsiloxane or tri-
alkoxyalkylsilane to improve the thixotropic properties of
the compositions. Likewise, U.S. Pat. Nos. 4,764,545 and
4,686,247 to Yosida disclose an adhesive composition com-
prising an alpha cyanoacrylate and a silica surface-treated
respectively with polydimethylsiloxane and with hexameth-
yldisilazane. Similarly, JP 06-122853 discloses an adhesive
composition comprising an alpha cyanoacrylate and a
hydrophobic silica surface-treated with dimethyldichlorosi-
lane; U.S. Pat. No. 4,636,539 to Harris et al. discloses an
adhesive comprising cyanoacrylate adhesive, fumed silica
filler treated with polydialkylsiloxane, and calixarene com-
pound; U.S. Pat. No. 4,180,911 to Bullock discloses a
composition and method for use of a cyanoacrylate resin and
a silane-treated inorganic powder in direct bonding of an
orthodontic bracket structure to teeth and other dental appli-
cations; U.S. Pat. No. 4,713,405 to Koga et al. discloses an
adhesive composition comprising an alpha cyanoacrylate
and a fumed silica having a surface treated with a dimeth-
yldichlorosilane and trialkyl borate; U.S. Pat. No. 5,373,035
to Uemura et al. discloses an adhesive composition com-
prising an alpha cyanoacrylate and a hydrophobic silica
surface-treated with dimethyldichlorosilane; and U.S. Pat.
No. 5,248,708 to Uemura et al. discloses an adhesive
composition having a particular alpha cyanoacrylate, a fine
silica and silanol group.
U.S. Pat. No. 5,214,093 to Nell et al. discloses an adhe-
sive mixture for nonsurgical blepharoplasty. In the main
embodiments, the base adhesive component is an oxygen
permeable polysiloxane in a solvent. A less preferred
embodiment includes a homogeneous mixture of cyanoacry-
late adhesive and two separate miscible silicon oil compo-
nents that are said to provide lubrication and breathability to
the skin surface. These components are disclosed to be used
in amounts of 50% cyanoacrylate, 25% polydimethylsilox-
ane and 25% 3-methacryloxy propyltris (trimethoxysiloxy)
silane, and can be applied serially or in a mixture. The patent
states that the mixture adheres in approximately five minutes
and remains somewhat flexible during that time. It provides
no further detail about the PDMS other than to indicate that
it is “very oily and will penetrate the surface of the tissue to
some extent.” It is noted that silanes as a general matter raise
toxicity issues, although this is not discussed in the Nell
patent.
JP 57-70169, JP 57-70171, JP 03-126782, JP 03-296581,
JP 04-146982 and JP 06-100838 disclose or-cyanoacrylate
adhesive compositions containing specific organosilicon
compounds including silicone oils and compounds related to
PDMS. However, the disclosed compounds include various
side and/or terminal groups that raise issues as to the
stability and utility of the resultant compositions.
U.S. Pat. No. 4,906,317 to Liu discloses a cyanoacrylate
adhesive composition which employs silacrown compounds
as additives.
U.S. Pat. No. 4,837,260 to Sato et al. discloses an adhe-
sive composition comprising an alpha cyanoacrylate and a
hydrophobic silica along with particular curing accelerators.
U.S. Pat. No. 4,650,826 to Waniczek et al. discloses the
use of silyl ester as a stabilizer for a cyanoacrylate adhesive.
U.S. Pat. No. 5,386,047 to Nakos et al. discloses a
polymerizable composition comprising a monomer
component, which includes a silicon containing di-alph-
cyanopentadienoate disiloxane compound. The monomer
component further includes an alpha cyanoacrylate com-
pound.
U.S. Pat. No. 4,705,836 to Ohtsuka et al. discloses a
bonding composition including vinyl benzoic acid and
US 6,488,944 B2
3
cyanoacrylic acid ester. The composition further contains a
silane compound.
U.S. Pat. No. 5,140,084 to Mikuni et al. discloses a
silicone-containing alph-cyanoacrylate that is useful as an
adhesive. Similar silicone-containing alph-cyanoacrylate
compositions are also disclosed in JP 04-9388 and JP
04-8780.
SUMMARY OF THE INVENTION
The present invention provides a monomeric adhesive
composition comprising a polymerizable 1,1-disubstituted
ethylene adhesive monomer and a polydimethylsiloxane,
which is alkyl, preferably methyl, or phenyl terminated or
cyclic. The composition is free or substantially free of silane
compounds. Production of the composition includes provid-
ing a mixture of the polymerizable monomer and polydim-
ethylsiloxane in a container, and sealing the container, and
optionally sterilizing the container and the mixture. The
polydimethylsiloxane is preferably selected and provided in
an amount such that it is soluble in the monomer at room
temperature. The compositions produced, packaged and
optionally sterilized according to the present invention are
stable, and have extended utility. Compositions of the
present invention have increased flexibility, elasticity, tissue
(e.g., skin) wettability, stability, moisture vapor transmission
rate, oxygen transmission rate, reduced coefficients of fric-
tion and/or scar tissue formation and retention avoidance
properties. The present invention is thus also directed to
methods wherein the composition of the present invention is
applied to tissue areas for preventing, reducing or removing
scar tissue.
DETAILED DESCRIPTION OF EMBODIMENTS
According to the invention, a monomeric adhesive com-
position comprises at least one polymerizable 1,1-
disubstituted ethylene monomer and at least one polydim-
ethylsiloxane (PDMS), and is at least substantially free of
silane compounds.
The polydimethylsiloxane suitable for use in the present
invention can be alkyl- or phenyl-terminated linear or cyclic
or a mixture thereof. Although not limited thereto, the
PDMS used in the present invention is preferably a rela-
tively short or small compound, as opposed to a long chain
polymer. Thus, for example, the PDMS compound prefer-
ably has a low molecular weight, e.g., has a small number of
monomer units, and also a low viscosity. The PDMS com-
pound is selected such that it is compatible with the mono-
mer (i.e., does not adversely affect polymerization, cure
properties, or shelf-life). Preferably, the polydimethylsilox-
ane is soluble (i.e., dissolves) in the monomer composition
at room temperature (i.e., 20—25° C.) so that it may be
combined into the monomer composition without excessive
heating of the monomer composition.
Solubility is preferred because a higher elongation effect
can be provided by the agent upon polymerization of the
adhesive composition when it is dispersed throughout the
monomer composition in the form of a solution. In
embodiments, the adhesive composition, including the
polydimethylsiloxane, can provide an elongation at break of
at least 100%, preferably 200—600%, 300-500% or
400-500%, of a polymerized film of the adhesive. If the
polydimethylsiloxane is not in the form of a solution, then
it is possible that it may settle or otherwise agglomerate, and
thereby, upon subsequent polymerization of the
composition, not provide the desired consistent elongation
effect to the polymerized adhesive composition
10
15
20
25
30
35
40
45
50
55
60
65
4
Thus, it is preferred in embodiments that the polydimeth-
ylsiloxane exhibits an at least substantially uniform concen-
tration throughout the monomer composition. Where excess
polydimethylsiloxane is added to the composition, i.e., an
amount above the solubility point of the PDMS, it is
acceptable that a portion of the PDMS remains undissolved
in the composition so long as it does not act as two separate
phases. Thus for example, in embodiments a stable micro-
emulsion (with only microphases) may be acceptable.
The amount of polydimethylsiloxane that is added to the
monomer composition can depend upon the selection of the
specific PDMS and the specific monomer. For example,
linear polydimethylsiloxane can often be included in a
concentration of about 5—25% by weight, preferably about
5-23% by weight, such as 10-15% by weight, of the
adhesive composition relative to the total monomer and
polydimethylsiloxane content. Cyclic polydimethylsiloxane
can often be included in a concentration of about 5-50% by
weight, preferably about 10-30% by weight, such as 10-15,
20 or 25% by weight of the adhesive composition. As noted
above, however, contents above these ranges can also be
used as desired. The amount of polydimethylsiloxane to be
used can be determined by one of ordinary skill in the art
using known techniques without undue experimentation in
light of the present disclosure.
The polydimethylsiloxane preferably has a low weight
average molecular weight. For example, suitable polydim-
ethylsiloxanes preferably have a weight average molecular
weight of from about 230 to about 1,500, more preferably
from about 300 to about 1,000. Molecular weights outside of
these ranges can also be used depending upon the specific
polydimethylsiloxane and monomer composition so long as
they are soluble or in a microemulsion in the adhesive
composition as discussed above.
In exemplary embodiments, a linear polydimethylsilox-
ane averaging from two to ten, such as two to eight, for
example, three, four, five or six monomer units, is preferred.
One particularly preferred exemplary linear PDMS is a
linear trimethylsiloxy terminated polydimethylsiloxane
(TMDS) (CAS #9016-00-6), having a weight average
molecular weight of 770, and a viscosity of about 5 centi-
poise at 25° C.
In other embodiments, the polydimethylsiloxane can be a
cyclic polydimethylsiloxane. Such cyclic PDMS com-
pounds are preferably also relatively small, having, for
example, from two to ten, such as two to six, for example
two to five monomer units. In an exemplary embodiment, a
four monomer unit cyclic polydimcthylsiloxanc can be used.
In embodiments, the cyclic PDMS can be selected from
octamethylcyclotetrasiloxane (OMTS), decamethylcyclo-
pentasiloxane (DMPS) and dodecamethylcyclohexasiloxane
(DMHS). One exemplary cyclic PDMS is a product of
United Chemical Technologies Inc. that has the formula
C8H24O4Si4 (CAS #556-67-2) having a weight average
molecular weight of 296.16, a density of 0.956 at 20° C. and
a viscosity of about 2.3 centipoise at 25° C.
The linear PDMS is terminated with alkyl or phenyl
groups. The linear or cyclic PDMS can optionally include or
be free of alkyl side chain groups. Terminal and side chain
groups can include, but are not limited to, alkyl groups with
one to twelve, preferably 1-8 such as 1-6 or 1-4, carbon
atoms, including for example methyl, ethyl or propyl
groups.
Linear PDMS of the invention can be depicted by the
formula:
US 6,488,944 B2
CH3
R31-O—[-Si—O-],,—SiR32
CH3
wherein R1 and R2 are independently selected alkyl or
phenyl groups. Cyclic PDMS of the invention can be
depicted by the formula:
CH3
Si—O ,,
CH3
In each case, n is selected to provide the desired molecular
weight. Thus n may be, for example, 2 or 3 to 12, preferably
4 to 10 or 4 to 8. One or more of the methyl groups may be
alkyl substituted.
The polydimethylsiloxane for use in the present invention
preferably has a low viscosity, such as from about 1 to about
15 centipoise at 25° C., as measured by a Brookfield
Viscometer. More preferably, the polydimethylsiloxane has
a viscosity of from about 2 to about 10 centipoise, such as
from about 5 to about 7.5 centipoise at 25° C.
In embodiments, the polydimethylsiloxane is purified
prior to mixing with the polymerizable monomer. A poly-
dimethylsiloxane that is at least 98.5% by weight pure (i.e.,
containing 1.5% by weight or less impurities or ingredients
other than polydimethylsiloxane) is preferred. Purification
can be achieved, for example, by distillation.
Asuitable procedure for selecting a polydimethylsiloxane
involves selecting a group of potential
polydimethylsiloxanes, assessing their solubility and stabil-
ity in the monomer composition, and optionally testing for
their compatibility with one or more sterilization proce-
dures.
Potential polydimethylsiloxanes for testing can readily be
selected by one of ordinary skill in the art from known
sources in accordance with the disclosure herein. Once a
potential agent is selected, it can be tested for solubility and
stability in the monomer composition, such as by mixing an
appropriate amount of the polydimethylsiloxane with a
desired amount of the monomer composition and any other
desired additives.
It is important to maintain the stability of the monomer
composition within acceptable levels, such as commercially
acceptable levels whereby the composition is not prema-
turely polymerized prior to application of the monomer
composition to a desired substrate. One measure of the
stability of the composition, other than a visual examination
of the properties of the composition, is a measure of any
changes in viscosity of the composition from a time prior to
adding the polydimethylsiloxane to a time after adding the
polydimethylsiloxane. For example, dramatic increases or
decreases in viscosity can indicate instability of the
composition, such as premature polymerization or other
chemical degradation of the monomer composition or com-
ponents thereof.
In embodiments of the present invention, it is preferred
that the polydimethylsiloxane exhibit stability in the mono-
mer composition for at least five minutes after mixing or
dissolving the polydimethylsiloxane in the polymerizable
monomer compound. More preferably, stability of the
10
15
20
25
30
35
40
45
50
55
60
65
6
monomer composition is maintained for a time period
sufficient to provide a commercially significant shelf-life to
the monomer composition, such as 12, 18, or preferably 24
or more months. As used herein, “stability” refers to the
composition maintaining a commercially acceptable form
for the prescribed amount of time. That is, the composition
does not prematurely polymerize or otherwise change form
or degrade to the point that the composition is not useful for
its intended purpose. Thus, while some polymerization or
thickening of the composition may occur, such as can be
measured by changes in viscosity of the composition, such
change is not so extensive as to destroy or significantly
impair the usefulness of the composition.
In embodiments, the adhesive composition has a viscosity
of about 1-5000 centipoise, preferably 1-600 centipoise,
more preferably 1-100 or 2-50 centipoise such as 2-18,
2-10 or 5-7 centipoise, or 30-500 such as 50-100 or
100-200 centipoise at 25° C. The viscosity can be selected
according to the proposed use—e.g., 1-100 centipoise for
certain uses and 100-200 centipoise for other uses.
Additionally, the composition may be a gel, e.g.,
50,000-500,000 centipoise at 25° C. The viscosity of the
adhesive composition can be measured with a Brookfield
Viscometer. Additionally, in embodiments where a steriliza-
tion treatment is applied, the viscosity of the composition
should preferably be maintained or increased by a controlled
and acceptable amount after sterilization.
Compatibility of the polydimethylsiloxane-containing
composition with one or more sterilization procedures is
preferred in embodiments of the present invention because
many uses of the polymerizable monomer compositions,
such as many surgical and other medical applications,
require sterilized products. In preferred embodiments, there
is substantially no initiation of polymerization of monomeric
liquid adhesive compositions that affects the utility of the
monomer or monomers caused by the sterilization process.
Sterilization of the monomer composition and/or its pack-
aging can be accomplished by techniques known to the
skilled artisan, and is preferably accomplished by methods
including, but not limited to, chemical, physical, and/or
irradiation methods. Examples of chemical methods include,
but are not limited to, exposure to ethylene oxide or hydro-
gen peroxide vapor. Examples of physical methods include,
but are not limited to, sterilization by heat (dry or moist) or
retort canning. Examples of irradiation methods include, but
are not limited to, gamma irradiation, electron beam
irradiation, and microwave irradiation. A preferred method
is electron beam irradiation. In embodiments where a com-
position is to be used for medical applications, the sterilized
composition must show low levels of toxicity to living tissue
during its useful life.
The monomer (including prepolymeric) adhesive compo-
sition may include one or more polymerizable monomers.
Preferred monomer compositions of the present invention,
and polymers formed therefrom, are useful as tissue
adhesives, sealants for preventing bleeding or for covering
open wounds, and in other biomedical applications. They
find uses in, for example, apposing surgically incised or
traumatically lacerated tissues; retarding blood flow from
wounds; dressing burns; dressing skin or other superficial or
surface wounds such as compromised skin or other tissue
(such as abrasions, chaffed or raw skin, minor cuts and
scrapes, irritation, sores and/or stomatitis); protecting intact
skin; and aiding repair and regrowth of living tissue. They
are particularly useful for treating tissues that are subjected
to flexing, such as faces and joints such as on hands, feet,
elbows and knees. Monomer compositions of the present
US 6,488,944 B2
7
invention, and polymers formed therefrom, are also useful in
industrial and home applications, for example in bonding
rubbers, plastics, wood, composites, fabrics, and other natu-
ral and synthetic materials, particularly when applied at an
area that is subjected to flexing.
Preferred monomers that may be used in this invention are
readily polymerizable, e.g. anionically polymerizable or free
radical polymerizable, or polymerizable by zwitterions or
ion pairs to form polymers. Such monomers include those
that form polymers, that may, but do not need to, biodegrade.
Such monomers are disclosed in, for example, U.S. Pat. No.
5,328,687 to Leung, et al., which is hereby incorporated in
its entirety by reference herein.
Useful 1,1-disubstituted ethylene monomers include, but
are not limited to, monomers of the formula:
HRC:CXY (1)
wherein X and Y are each strong electron withdrawing
groups, and R is H, —CH=CH2 or, provided that X and Y
are both cyano groups, a C1-C4 alkyl group.
Examples of monomers within the scope of formula (I)
include ot-cyanoacrylates, vinylidene cyanides, C1-C4 alkyl
homologues of vinylidene cyanides, dialkyl methylene
malonates, acylacrylonitriles, vinyl sulfinates and vinyl sul-
fonates of the formula CH2=CX‘Y‘ wherein X‘ is —SO2R‘
or —SO3R‘ and Y‘ is —CN, —COOR‘, —COCH3, —SO2R‘
or —SO3R‘, and R‘ is H or hydrocarbyl.
Preferred monomers of formula (I) for use in this inven-
tion are ot-cyanoacrylates. These monomers are known in
the art and have the formula
(11)
CN
HR2c= C
COOR3
wherein R2 is hydrogen and R3 is a hydrocarbyl or substi-
tuted hydrocarbyl group; a group having the formula —R4—
O—R3—O—R6 or —R3—O—R5, wherein R4 is a 1,2-
alkylene group having 2-4 carbon atoms, R3 is an alkylene
group having 2-4 carbon atoms, and R6 is an alkyl group
having 1-6 carbon atoms; or a group having the formula
—R7— C-0 —R8,
0
wherein R7 is
, —cH—,
j (CH2)n or : C(CH3)2 ,
wherein n is 1-10, preferably 1-5, and R8 is an organic
moiety.
Examples of suitable hydrocarbyl and substituted hydro-
carbyl groups include straight chain or branched chain alkyl
groups having 1-16 carbon atoms; straight chain or
branched chain C1-C16 alkyl groups substituted with an
acyloxy group, a haloalkyl group, an alkoxy group, a halo-
gen atom, a cyano group, or a haloalkyl group; straight chain
or branched chain alkenyl groups having 2 to 16 carbon
atoms; straight chain or branched chain alkynyl groups
having 2 to 12 carbon atoms; cycloalkyl groups; aralkyl
groups; alkylaryl groups; and aryl groups.
The organic moiety R8 may be substituted or unsubsti-
tuted and may be straight chain, branched or cyclic,
10
15
20
25
30
35
40
45
50
55
60
65
8
saturated, unsaturated or aromatic. Examples of such
organic moieties include C1-C8 alkyl moieties, C2-C8 alk-
enyl moieties, C2-C8 alkynyl moieties, C3-C12,
cycloaliphatic moieties, aryl moieties such as phenyl and
substituted phenyl and aralkyl moieties such as benzyl,
methylbenzyl, and phenylethyl. Other organic moieties
include substituted hydrocarbon moieties, such as halo (e.g.,
chloro-, fluoro- and bromo-substituted hydrocarbons) and
oxy-substituted hydrocarbon (e.g., alkoxy substituted
hydrocarbons) moieties. Preferred organic radicals are alkyl,
alkenyl, and alkynyl moieties having from 1 to about 8
carbon atoms, and halo—substituted derivatives thereof. Par-
ticularly preferred are alkyl moieties of 4 to 6 carbon atoms.
In the cyanoacrylate monomer of formula (II), R3 is
preferably an alkyl group having 1-10 carbon atoms or a
group having the formula —AOR9, wherein A is a divalent
straight or branched chain alkylene or oxyalkylene moiety
having 2-8 carbon atoms, and R9 is a straight or branched
alkyl moiety having 1-8 carbon atoms.
Examples of groups represented by the formula —AOR9
include 1-methoxy-2-propyl, 2-butoxy ethyl, isopropoxy
ethyl, 2-methoxy ethyl, and 2-ethoxy ethyl.
The ot-cyanoacrylates of formula (II) can be prepared
according to methods known in the art. U.S. Pat. Nos.
2,721,858 and 3,254,111, each of which is hereby incorpo-
rated in its entirety by reference, disclose methods for
preparing ot-cyanoacrylates. For example, the
ot-cyanoacrylates can be prepared by reacting an alkyl
cyanoacetate with formaldehyde in a non-aqueous organic
solvent and in the presence of a basic catalyst, followed by
pyrolysis of the anhydrous intermediate polymer in the
presence of a polymerization inhibitor. The on-cyanoacrylate
monomers prepared with low moisture content and essen-
tially free of impurities are preferred for biomedical use.
The ot-cyanoacrylates of formula (II) wherein R3 is a
group having the formula R4—O—R3—O—R6 or —R3—
O—R5 can be prepared according to the method disclosed in
U.S. Pat. No. 4,364,876 to Kimura et al., which is hereby
incorporated in its entirety by reference. In the Kimura et al.
method, the ot-cyanoacrylates are prepared by producing a
cyanoacetate by esterifying cyanoacetic acid with an alcohol
or by transesterifying an alkyl cyanoacetate and an alcohol;
condensing the cyanoacetate and formaldehyde or para-
formaldehyde in the presence of a catalyst at a molar ratio
of 0.5-1.521, preferably 08-1221, to obtain a condensate;
depolymerizing the condensation reaction mixture either
directly or after removal of the condensation catalyst to yield
crude cyanoacrylate; and distilling the crude cyanoacrylate
to form a high purity cyanoacrylate.
The ot-cyanoacrylates of formula (II) wherein R3 is a
group having the formula
—R7—C—o —R3
ll
0
can be prepared according to the procedure described in U.S.
Pat. No. 3,995,641 to Kronenthal et al., which is hereby
incorporated in its entirety by reference. In the Kronenthal
et al. method, such ot-cyanoacrylate monomers are prepared
by reacting an alkyl ester of an (x-cyanoacrylic acid with a
cyclic 1,3-diene to form a Diels-Alder adduct which is then
subjected to alkaline hydrolysis followed by acidification to
form the corresponding or-cyanoacrylic acid adduct. The
ot-cyanoacrylic acid adduct is preferably esterified by an
alkyl bromoacetate to yield the corresponding carbalkoxym-
ethyl ot-cyanoacrylate adduct. Alternatively, the
US 6,488,944 B2
9
ot-cyanoacrylic acid adduct may be converted to the
ot-cyanoacrylyl halide adduct by reaction with thionyl chlo-
ride. The ot-cyanoacrylyl halide adduct is then reacted with
an alkyl hydroxyacetate or a methyl substituted alkyl
hydroxyacetate to yield the corresponding carbalkoxym-
ethyl ot-cyanoacrylate adduct or carbalkoxy alkyl
ot-cyanoacrylate adduct, respectively. The cyclic 1,3-diene
blocking group is finally removed and the carbalkoxy
methyl ot-cyanoacrylate adduct or the carbalkoxy alkyl
ot-cyanoacrylate adduct is converted into the corresponding
carbalkoxy alkyl ot-cyanoacrylate by heating the adduct in
the presence of a slight deficit of maleic anhydride.
Examples of monomers of formula (I) include cyanopen-
tadienoates and (ot-cyanoacrylates of the formula:
(III)
CN
HZC: C
COOR3
wherein Z is —CH=CH2 and R3 is as defined above. The
monomers of formula (III) wherein R3 is an alkyl group of
1-10 carbon atoms, i.e., the 2-cyanopenta-2,4-dienoic acid
esters, can be prepared by reacting an appropriate
2-cyanoacetate with acrolein in the presence of a catalyst
such as zinc chloride. This method of preparing
2-cyanopenta-2,4-dienoic acid esters is disclosed, for
example, in U.S. Pat. No. 3,554,990, which is hereby
incorporated in its entirety by reference.
Preferred ot-cyanoacrylate monomers used in this inven-
tion are alkyl ot-cyanoacrylates including octyl
cyanoacrylate, such as 2-octyl cyanoacrylate; dodecyl
cyanoacrylate; 2-ethylhexyl cyanoacrylate; butyl
cyanoacrylate such as n-butyl, iso-butyl or tert-butyl
cyanoacrylate; ethyl cyanoacrylate; methyl cyanoacrylate;
3-methoxybutyl cyanoacrylate; 2-butoxyethyl cyanoacry-
late; 2-isopropoxyethyl cyanoacrylate; and 1-methoxy-2-
propyl cyanoacrylate. More preferred monomers are n-butyl
and 2-octyl ot-cyanoacrylate. Monomers utilized for medical
purposes in the present application should be very pure and
contain few impurities (e.g., surgical grade). Monomers
utilized for industrial purposes need not be as pure.
The composition may optionally also include at least one
other plasticizing agent that assists in imparting flexibility to
the polymer formed from the monomer. The plasticizing
agent preferably contains little or no moisture and should not
significantly affect the stability or polymerization of the
monomer.
Examples of suitable plasticizers include tributyl citrate,
acetyl tri-n-butyl citrate (ATBC), dimethyl sebacate, triethyl
phosphate, tri(2-ethylhexyl)phosphate, tri(p-cresyl)
phosphate, glyceryl triacetate, glyceryl tributyrate, diethyl
sebacate, dioctyl adipate, isopropyl myristate, butyl stearate,
lauric acid, trioctyl trimellitate, dioctyl glutarate, and mix-
tures thereof. Preferred plasticizers are tributyl citrate and
acetyl tributyl citrate. In embodiments, suitable plasticizers
include polymeric plasticizers, such as polyethylene glycol
(PEG) esters and capped PEG esters or ethers, polyester
glutarates and polyester adipates. Some thickeners, such as
poly-2-ethylhexylcyanoacrylate, can also impart flexibility
to the polymer. Polymethyl methacrylate (PMMA) and
hexadimethylsilazane (HDMS) are particularly useful as
plasticizers in high viscosity (e.g., greater than 100 centi-
poise at 25° C.) formulations containing PDMS, while
tributyl citrate and acetyl tributyl citrate are particularly
useful as plasticizers in low viscosity (e.g., less than 50
centipoise at 25° C.) formulations containing PDMS.
10
15
20
25
30
35
40
45
50
55
60
65
10
The addition of other plasticizing agents, in addition to the
polydimethylsiloxane, in amounts ranging from about 0.5
wt. % to about 25 wt. %, or from about 1 wt.% to about 20
wt .%, or from about 3 wt. % to about 15 wt. % or from about
4 wt. % to about 6 wt. %, based on the entire composition,
may further increase elongation and toughness of the poly-
merized monomer over polymerized monomers not having
the additional plasticizing agents.
The composition may also optionally include at least one
thixotropic agent. Suitable thixotropic agents are known to
the skilled artisan and include, but are not limited to, silica
gels such as those treated with a silyl isocyanate, and
optionally surface treated titanium dioxide. However, in
some embodiments, the adhesive composition contains no,
or substantially no, silica. Examples of suitable thixotropic
agents and thickeners are disclosed in, for example, U.S. Pat.
No. 4,720,513, and U.S. patent application Ser. No. 09/374,
207 filed Aug. 12, 1999, the entire disclosures of which are
hereby incorporated in their entirety.
The thickening agents may be selected from among
known thickeners, including, but not limited to, poly(2-
ethylhexyl methacrylate), poly(2-ethylhexyl acrylate) and
celluose acetate butyrate. Suitable thickeners include, for
example, polycyanoacrylates, polyoxalates, lactic-glycolic
acid copolymers, polycaprolactone, lactic acid-caprolactone
copolymers, poly(caprolactone+DL-lactide+glycolide),
polyorthoesters, polyalkyl acrylates, copolymers of alky-
lacrylate and vinyl acetate, polyalkyl methacrylates, and
copolymers of alkyl methacrylates and butadiene. Examples
of alkyl methacrylates and acrylates are poly
(butylmethacrylate) and poly(butylacrylate), also copoly-
mers of various acrylate and methacrylate monomers, such
as poly(butylmethacrylate-co-methylmethacrylate). Biode-
gradable polymer thickeners are preferred for some uses
such as some surgical uses. Preferably, the thickening agent
is soluble in a monomer composition at room temperature
(i.e., 20—25° C.) so that it may be added to the monomer
composition without excessive heating of the monomer
composition and remain uniformly combined in the com-
position.
The composition may also optionally include at least one
natural or synthetic rubber to impart impact resistance,
which is preferable especially for industrial compositions of
the present invention. Suitable rubbers are known to the
skilled artisan. Such rubbers include, but are not limited to,
dienes, styrenes, acrylonitriles, and mixtures thereof.
Examples of suitable rubbers are disclosed in, for example,
U.S. Pat. Nos. 4,313,865 and 4,560,723, the disclosures of
which are hereby incorporated in their entireties.
The composition may also optionally include one or more
stabilizers, preferably both at least one anionic vapor phase
stabilizer and at least one anionic liquid phase stabilizer.
These stabilizing agents inhibit premature polymerization.
Such stabilizing agents may also include mixtures of anionic
stabilizing agents and radical stabilizing agents such as
hydroquinone, p-methoxyphenol and butylated hydroxy-
anisole (BHA). Any mixture of stabilizers is included as
long as the mixture does not inhibit the desired polymer-
ization of the monomer.
The anionic vapor phase stabilizers may be selected from
among known stabilizers, including, but not limited to,
sulfur dioxide, boron trifluoride, and hydrogen fluoride. The
amount of anionic vapor phase stabilizer that is added to the
monomer composition depends on the identity of the liquid
phase stabilizer(s) chosen in combination with it, the mono-
mer to be stabilized, as well as the packaging material to be
used for the composition. Preferably, each anionic vapor
US 6,488,944 B2
11
phase stabilizer is added to give a concentration of less than
200 parts per million (ppm). In preferred embodiments, each
anionic vapor phase stabilizer is present from about 1 to 200
ppm, more preferably from about 10 to 75 ppm, even more
preferably from about 10 to 50 ppm, and most preferably
from 10 to 20 ppm. The amount to be used can be deter-
mined by one of ordinary skill in the art using known
techniques without undue experimentation.
In embodiments, the vapor phase comprises, among other
things, an anionic stabilizer that is sulfur dioxide. In
embodiments, the vapor phase comprises, among other
things, a stabilizer that is boron trifluoride or hydrogen
fluoride. A combination of sulfur dioxide and boron trifluo-
ride or hydrogen fluoride is preferable in some embodi-
ments.
In embodiments, the liquid phase anionic stabilizer is a
very strong acid. As used herein, a very strong acid is an acid
that has an aqueous pKa of less than 1.0. Suitable very strong
acidic stabilizing agents include, but are not limited to, very
strong mineral and/or oxygenated acids. Examples of such
very strong acids include, but are not limited to, sulfuric acid
(pKa -3.0), perchloric acid (pKa -5), hydrochloric acid (pKa
-7.0), hydrobromic acid (pKa -9), fluorosulfonic acid (pKa
—(Si(CH3)2—O)n—Si(CH3)3> or
—SiH(—O—Si H3)n(—O—SiH3)m, where n and m are
integers of any suitable number to provide a desired molecu-
lar weight of the monomer. For example, n and m can
independently be an integer of from about 1 to about 100,
preferably from about 1 to about 50.
Thus, for example, examples of suitable siloxane-
containing ot-cyanoacrylates include, but are not limited to,
monomers of the formula:
CN
/
H2C= C
COOR
wherein R is a siloxane-containing group of the formula
—(O—Si(CH3)2)n—O—Si(CH3)3, where n is from about 1
to about 100, preferably from about 1 to about 50.
Polymers of the above monomeric units may also be
included in the adhesive composition, in embodiments.
Thus, for example, poly(siloxane-containing cyanoacrylate)
can be used as an anti-scar agent. Thus, for example, a
poly(siloxane-cyanoacrylate of the following formula can be
used:
CN
H—6C—(:Zfi?H
COO j (CH2)3* (O * Sl(CH3)2),,j O jSl(CH3)3
where m represents the number of repeating units in the
polymer and n is from about 1 to about 100, preferably from
about 1 to about 50. Where the siloxane-containing polymer
is added to the adhesive composition as a separate
component, the polymer is preferably a low molecular
weight polymer in which m ranges, for example, from about
2 to about 2000 or more, preferably from about 2 to about
1000 or from about 500 to about 1800, more preferably from
about 100 to about 500 or from about 1000 to about 1700.
Other examples of suitable siloxane containing polymers
include, but are not limited to, siloxane-containing
copolyols, such as copolymers of siloxane and polyethylene
glycol. Particularly suitable copolyols include dimethicone
copolyol, also referred to as polydimethylsiloxane polyeth-
ylene glycol.
The dimethicone copolyol suitable for use in the present
invention can include a polydimethylsiloxane (PDMS) seg-
ment that can be alkyl- or phenyl-terminated linear or cyclic
or a mixture thereof. Although not limited thereto, the
PDMS segment of the dimethicone copolyol used in the
present invention is preferably a relatively short or small
compound, as opposed to a long chain polymer. Thus, for
example, the PDMS segment preferably has a low molecular
weight, e.g., has a small number of monomer units, and also
a low viscosity. Preferably, in embodiments, the PDMS
segment is a linear compound, rather than a cyclic com-
pound.
US 6,488,944 B2
17
Still other examples of suitable siloxane containing poly-
mers include, but are not limited to, the MASIL® series of
products available from BASF Corporation and the SIL-
WET® series of products available from Union Carbide.
When the scar prevention, reduction or removal agent is
a fluorinated monomer or a siloxane-containing monomer, it
is preferred that the monomer be polymerizable with the
polymerizable adhesive monomer contained in the adhesive
composition. In this embodiment, the agent will thus
become an integral part of the polymer film during poly-
merization. However, in other embodiments, the fluorinated
monomer or siloxane—containing monomer need not be
polymerizable with the polymerizable adhesive monomer,
and can thus exist as a separate species in the resultant
polymer film.
When the agent is a fluorinated monomer or polymer or
a siloxane-containing monomer or polymer, or even any of
the other agents described herein, it is preferred that the
agent be soluble both in the polymerizable monomer of the
adhesive composition, as well as in the polymer formed
therefrom. However, in embodiments, it may be acceptable
for the agent to be insoluble in one or both of the polymer-
izable monomer of the adhesive composition, and the poly-
mer formed therefrom
Furthermore, in the case of the siloxane-containing mono-
mer or polymer, it is preferred, although not required, that
the compound not be a siloxane compound having a
2-cyanoacryloyl group at each end. Instead, in such cases,
the compound preferable does not include any
2-cyanoacryloyl groups, although the compound may have
a 2-cyanoacryloyl group at one end, but other end of the
compound is preferably terminated by a different group.
However, where such siloxane compounds having
a2-cyanoacryloyl group at each end are used as agents in
embodiments of the present invention, it is preferred that the
compounds be used in amounts of less than 1 weight
percent, or more than 50 weight percent, based on the total
composition.
Various fluorinated siloxanes can also be used as anti-scar
agents in the compositions of the present invention. By
fluorinated siloxanes is meant a compound containing
silicon, oxygen and fluorine atoms, where the silicon atoms
are bonded either to a fluorine atom or an oxygen atom.
Additionally, the fluorinated siloxanes can also include
hydrogen atoms, where a hydrogen atom is bonded to a
silicon atom in place of a fluorine or oxygen atom.
According to embodiments of the present invention, suit-
able fluorinated siloxanes includes those having a weight
average molecular weight of from about 200 to about
20,000, and/or those having a viscosity, as measured at 25°
C., of from about 100 to about 100,000 cP. However,
fluorinated siloxanes having molecular weights and/or vis-
cosities outside of these ranges can also be used.
Suitable fluorinated siloxanes include, for example, the
fluoropropyl fluids FF157, 150-10M and F160 as well as
similar products, available from GE (Waterford, New York);
the MED series of products, such as MED-400, MED-420
and MED-460 and similar products, available from NuSil
(Carpinteria, Calif); and the PS series of products, such as
PS 181, PS 182, PS 1836, PS 184.5, and PS 187 and similar
products available from UCT (Bistol, Penn.). The MED-400
product is identified as a 100% fluorinated siloxane; the
MED-420 product is identified as a copolymer of fluorosi-
loxane and polydimethylsiloxane, of which about 20 mol%
is fluorosiloxane; and the MED-460 product is identified as
a copolymer of fluorosiloxane and polydimethylsiloxane, of
which about 60 mol% is fluorosiloxane.
10
15
20
25
30
35
40
45
50
55
60
65
18
Suitable fluorinated siloxanes include, but are in no way
limited to, fluroinated siloxanes such as polymethyl-3,3,3-
trifluoropropyl siloxane of the formula:
CH2: CF3
CH3 CH3 CH3
CH3—si—o—esi—oa,,—si— CH3
CH3 CH3 CH3
where n represents the number of repeating units and can
range, for example, from about 1 to about 2000, preferably
from about 2 or 10 to about 1500 or 1900, such as from
about 2 to about 50 or about 100, or from about 500 or about
1000 to about 1500 or about 1800.
Likewise, siloxanes in and of themselves are also suitable
for use as the anti-scar agent in the present invention. Thus,
for example, suitable siloxanes such as octyl siloxane and
octadecyl siloxane can be used. Octyl siloxane and octade-
cyl siloxane have the following formula:
CH3
CH3 (CH2)m CH3
CH3—si—o—¢si—oa,,—si— CH3
CH3 CH3 CH3
where m is 7 for octyl siloxane or 17 for octadecyl siloxane,
and n represents the number of repeating units and can
range, for example, from about 1 to about 2000, preferably
from about 2 or 10 to about 1500 or 1900, such as from
about 2 to about 50 or about 100, or from about 500 or about
1000 to about 1500 or about 1800.
In embodiments of the present invention where siloxanes
are used as the anti-scar agent, it is also preferred, although
not required, that the siloxane be used as a separate com-
ponent in the composition, and not be added to the compo-
sition in the form of a surface treatment agent on silica or
similar particles. It is also preferred, although not required,
that the siloxane not have any hydrogensilyl groups. Thus,
for example, it is preferred in embodiments that the siloxane
be a siloxane other than acyclic hydrogen-polysiloxane
compounds, such as tetramethyldisiloxane and
polymethylhydrosiloxane, or a cyclic hydrogenpolysiloxane
such as 1,3,5,7-tetramethylcyclotetrasiloxane. However,
where such compounds are used as anti-scar agents in
embodiments of the present invention, it is preferred that the
compounds be used in amounts of less than 0.001 parts by
weight, or more than 10 parts by weight, based on 100 parts
by weight of the adhesive component, i.e., the polymerizable
monomer compound.
In addition the ability to prevent, reduce or remove scars,
the above agents can also serve as friction reducing agents
or slip additives. Thus, in addition to preventing, reducing or
removing scar tissue, the above agents can also reducing the
composition’s coefficient of friction.
EXAMPLES
Examples of formulations of the invention are presented
in the following Table I in which the ot-cyanoacrylate
monomer is stabilized with anionic and radical stabilizers,
and the composition includes a colorant, 0.5% or less of each
of methyl paraben and BHA as preservatives, and is pack-
aged in a post-fluorinated HDPE container.
US 6,488,944 B2
19
TABLE I
Compositions
S aailized PDMS Plasticizer
Monomer (Wt %) (Wt %) (Wt %)
n—bu y CA (75) TMDS (20) PEG (5)
n—bu y CA (75) TMDS (25) —
n—bu y CA (75) OMTS (20) ATBC (5)
n—bu y CA (75) OMTS (25) —
n—bu y CA (75) DMPS (20) PMMA (5)
n—bu y CA (75) DMPS (25) —
n—bu y CA (75) DMHS (20) HDMS (5)
n—bu y CA (75) DMHS (25) —
2-oc y CA (75) TMDS (20) PEG (5)
2-oc y CA (75) TMDS (25) —
2-oc y CA (75) OMTS (20) ATBC (5)
2-oc y CA (75) OMTS (25) —
2-oc y CA (75) DMPS (20) PMMA (5)
2-oc y CA (75) DMPS (25) —
2-oc y CA (75) DMHS (20) HDMS (5)
2-octy CA (75) DMHS (25) —
EXPERIMENTAL RESULTS
TABLE II
Elongation of 2-Octyl Cyanoacrylate Film
Elongation at Break
Sample Peak Stress (psi) (inches) Modulus (psi)
0% OMTS 1370 +/— 41 3.1 +/— 1.6 18624 +/— 703
2% OMTS 1035 +/— 77 7.0 +/— 1.5 12343 +/— 502
10% OMTS 686 +/— 95 10.5 +/— 1.4 5753 +/— 353
20% OMTS 441 +/— 65 11.3 +/— 2.0 3189 +/— 316
Film tensile properties were tested using a MTS Sintech 2/G
mechanical testing machine with TestWorks software ver-
sion 3.08. The procedure used for this determination is a
modified version of ASTM D882-95a (Standard Test
Method for Tensile Properties of Thin Plastic Sheeting). A
10lbf load cell was used to determine these properties with
a constant crosshead speed of 3.0 inches/minute. Small
pneumatic grips were used to clamp the film on each end.
The size of the films was 4 inches>
Coments go here:
- Log in to post comments