||||||llllllll||||||||llllllllllllllllllllllllllllll||l||ll|ll|l|l|||I|l|||
. _ USO05ll0392A
Umted States Patent [191 [11] Patent Number: 5,110,392
Ito et al. [45] Date of Patent: May 5, 1992
[54] PRIMER COMPOSITION CONTAINING AN [58] Field of Search ........................... .. 156/314, 331.2;
ORGANOMETALLIC COMPOUND FOR 427/412.1, 412.3, 412.4, 412.5; 106/287.17,
BINDING SUBSTRATES WITH A 287.23 .
CY ANOCRYLATE ADHESIVE [56] References Cited
[75] Inventors: Kenji Ito; Kaoru Kimura, both of U-5- PATENT DOCUMENTS
Nagoya, Japan 4,818,325 4/1989 Hiraiwa et al. ................ .. 156/331.2
[73] Assignee: Toagosei Chemical Industry Co., Ltd.,
Tokyo, Japan
[2]] Appl. No.: _518,657
[22] Filed: May 3, 1990
Related U.S. Application Data
[63] Continuation-in-part of Ser. No. 219,815, Jul. 14, 1988,
abandoned, which is a continuation of Ser. No.
899,800. Aug. 25, 1986, abandoned, which is a continu-
ation of Ser. No. 611,691, May 18, 1984, abandoned.
[30] Foreign Application Priority Data
May 20, 1983 [JP] Japan ................................ .. 58-87761
Dec. 5, 1983 [JP] Japan 58-228323
Mar. 29, 1984 [JP] Japan ................................ .. 59-59367
[51] Int. Cl.5 ..... .._. ...................................... .. C09J 5/04
[52] U.S. Cl. ............................. .. 156/314; 106/287.17;
106/287.23; 156/33l.2;.427/412.1; 427/412.3;
427/412.4; 427/412.5
OTHER PUBLICATIONS
Condensed Chemical Dictionary, p. 822, ©1977, 9th
Edition.
Primary Examiner——JOhn J. Gallagher
Attorney, Agent, or J’irm—Cooper & Dunham
[57] [ABSTRACT
A process for bonding a polyolefinxpolyfluoroolefin,
polyethylene terephthalate, polyacetal, nylon or plasti-
cizer-rich soft polyvinyl chloride substrate to a like
substrate or for bonding a polyolefin, polyfluoroolefin,
polyethylene terephthalate, polyacetal, nylon or plasti-
cizer-rich soft polyvinyl chloride substrates to another
substrate which comprises applying to the surface of at
least one of the substrates to be bonded together an
adhesion promoter composition comprising 0.00l—1O
wt. % of at least one organometallic compound contain-
ing a metal selected from the group consisting of typical
metals, applying a cyanoacrylate-based adhesive com-
prising an alpha-cyanoacrylate and bringing together
the thus-treated surface of the substrates to be bonded.
12 Claims, No'Drawings
5,110,392
1
PRIMER COMPOSITION CONTAINING "AN
ORGANOMETALLIC COMPOUND FOR BINDING
SUBSTRATES WITH A CYANOCRYLATE
ADHESIVE
This application is a continuation-in-part of applica-
tion Ser. No. 219,815 filed Jul. 14, 1988, now abandoned
which, in turn, is a continuation of application Ser. No.
899,800 filed Aug. 25, 1986, now abandoned, which, in
turn, is a continuation of application Ser. No. 611,691
filed May 18, 1984, now abandoned.
This invention relates to a primer which is used as
such in bonding non-polar or highly crystalline resin
substrates together or bonding other material thereto
with use of an a-cyanoacrylate.
(This invention has as its object to provide a primer
satisfactorily useful in bonding together non-polar or
highly crystalline resin substrates together or bonding
another material to the resin substrate with use of an
a-cyanoacrylate, the resin substrates having herefore
been considered as difficult to bond together, bond the
other material thereto, coat, paint and print thereon and
being typified by polyethylene, polypropylene, polybu-
tene, polyfluoroethylene, their copolymer and other
polyolefin substrates as well as polyethylene terephthal-
ate, polyacetal, nylon and soft PVC film (having a high
content of a plasticizer) substrates.) _
To render these substrates or materials improved in
adhesiveness, there has heretofore been proposed a
surface treating method which comprises subjecting the
substrates, for example polyethylene or polypropylene,
to flame treatment, corona discharge treatment, irradia-
tion treatment or oxidizing treatment with a bichro-
mate, sulfate or the like so as to produce polar groups
such as a carbonyl group on the surface of the sub-
strates. In addition, to make a resin, such as polyfiuoro-
ethylene, which is impossible to oxidize on the surface,
improved in adhesiveness, there has been proposed a
special chemical treatment such as lithium vapor treat-
ment, heating treatment with an alkali in a helium
stream or treatment of metallic sodium with liquid am-
monia.
However, the proposed methods and treatments need.
special equipments, are complicated to carry out, are
unable to uniformly treat every part of the surface of a
substrate having a complicated shape and require great
expenses, these being disadvantageous.
Various primers also have been proposed. For exam-
ple, Japanese Patent Appln. Laid-Open Gazettes Nos.
52-98062, 56-141328 and 57-119929 have proposed
primers prepared by dissolving a chlorinated polyethyl-
ene or chlorinated polypropylene or a fatty acid modi-
fied acrylated alkyd resin in an organic acid.
According to Japanese Pat. Appln. Laid-Open Ga-
zette No. 58-8734, however, the primers so proposed
are unsatisfactory in adhesiveness to a paint although
they are satisfactory in adhesiveness to a polyolefin
substrate, or, even if the paint and the polyolefin are
satisfactory in adhesion to each other, the adhesiveness
therebetween will undesirably decrease due to repeti-
tion of the cold/hot cycle.
Japanese Pat. Appln. Laid-Open Gazettes Nos.
S4-124048, 54-124049 and 54-124095 have proposed a
modified polyolefin prepared by incorporating solid
rubber, an unsaturated carboxylic acid or the derivative
thereof, and a radical generator in a polyolefin, how-
ever, according to Japanese Pat. Appln. Laid-Open
10
15
20
25
30
35
40
45
50
55
65
2
Gazette No. 57-38827, the modified polyolefin will have
undesirable effects on the adhesiveness of a paint
formed thereon since the unreacted unsaturated carbox-
ylic acid and the radical generator remain in the modi-
fied polyolefin.
Further, Japanese Pat. Appln. Laid-Open Gazettes
Nos. 54-124050, 55-34270 and 55-84271 have proposed
-an improved resin composed essentially of a propyle-
ne/styrene/butadiene block copolymer and an inor-
ganic filler, however, the improved resin so proposed
seems to raise various problems as to poor weather-
proofness of unpainted parts and low-temperature fra-
gility due to the incorporation of the filler.
(If non-polar or highly crystalline resins such as poly-
olefin can be improved in adhesiveness or they can
allow a coating, painting or print to be satisfactorily
formed on the surface thereof,) they would be very
conductive to various fields such as the automobile
industry and electric appliance industry since they have
many merits such as excellent properties, light weight,
rust-proof and low cost as compared with metallic ma-
terial. ‘
In attempts to develop a surface treating method
which is simple and speedy as compared with the con-
ventional methods, in view of the abovementioned situ-
ations, the present inventors made intensive studies and,
as the result of their studies, they developed desired
primers which enable satisfactory adhesion, coating,
painting and printing. This invention is based on this
development or finding.
This invention relates to a primer comprising at least
one organometallic compound, which is used in bond-
ing non-polar or highly crystalline resin substrates to-
gether or bonding another material to the resin substrate
with the use of an a-cyanoacrylate.
The expression “bonding another material to the resin
substrate with the use of an a-cyanoacrylate” used
herein is intended to mean, for example, the use of an
a-cyanoacrylate in adhesion of a solid material such as
a metal, glass, a synthetic resin, rubber, leather, stone,
cloth, paper, wood or ceramics to the resin substrate (or
the use thereof in coating or printing a resin substrate
with a coating material, paint or printing ink.)
The primer of this invention is composed of one or
more organometallic compounds in which the organic
group is combined with a metal. Such organometallic
compounds may be used in this invention irrespective of
the kind, structure and the like thereof.
The organic groups contained in the organometallic
compounds include alkyl, cycloalkyl, haloalkyl, alke-
nyl, cycloalkenyl, alkoxy, cycloalkoxy, aryl, aralkyl,
aralkyloxy, acetylacetate, acyloxy and cycloalk-
enyloxy, aryloxy group, with C3 or higher hydrocarbon
groups being preferred. The metals contained in the
organometallic compounds in this invention are in-
tended to include typical metals, transition metals and
metalloids and further include phosphorus, boron and
silicon. The organometallic compounds are illustrated
by the following structural formulae.
(1) M—O—R (wherein M is an elemental metal and
R an organic group; these definitions apply to the fol-
lowing) which shows metal alcoholates:
organoaluminum compounds such as aluminum iso-
propylate, aluminum mono-sec. -butoxydiisopropylate,
aluminum ethylacetoacetate diisopropylate, aluminum
oleylacetoacetate diisopropylate; organotitanium com-
pounds such as tetrabutyl titanate and tetraisopropyl
titanate; organoboron compounds such as tri-n-butyl
3
borate, triphenyl borate, tri-n-octadecyl borate and
monobutyldimethyl borate; phosphoric acid esters such
as trioleyl phosphate, tridecyl phosphate, dibutyl phos-
phite, trisisodecyl phosphite, di-2-ethylhexyl phosphite
and tridecyl phosphite; tetraoctyl silicate; triisobutox-
ygallium; and tetrabutyl zirconate.
(2)
/
()=
\
M C
\ //
0-C
\
which shows 1,3-dicarbonyl complexes:
complex salts of acetylacetonate such as aluminum
trisacetylacetonate, aluminum monoacetylacetonate
bisethylacetoacetate, aluminum trisethylacetoacetate;
acetylacetone lithium, acetylacetone beryllium, acetyl-
acetone sodium, acetylacetone magnesium, acetylace-
tone calcium, acetylacetone titanium, acetylacetone
strontium, acetylacetone barium, acetylacetone thal-
lium, acetylacetone vanadium, acetylacetone manga-
nese (IlI), acetylacetone iron (III), acetylacetone tho-
rium, acetylacetone chromium (III), acetylacetone rho-
dium, acetylacetone cobalt (II), acetylacetone cobalt
(III), acetylacetone nickel, acetylacetone copper, ace-
tylacetone zinc, acetylacetone zirconium, acetylacetone
‘ palladium, acetylacetone indium, acetylacetone tin (IV)
and acetylacetone molybdenum; complex salt of aceto-
acetic acid ester, trifluoroacetylacetone and benzoy-
lacetone.
M—O—C—R (3)
ll
0
which shows carboxylates:
magnesium stearate, aluminum stearate, calcium stea-
rate, ferric stearate, zinc stearate, barium stearate, lead
stearate, potassium stearate, copper stearate, manganese
stearate, nickel stearate, nickel naphthenate, cobalt
naphthenate, manganese naphthenate, magnesium naph-
thenate, zinc naphthenate, magnesium palmitate, cad-
mium palmitate, cobalt _ palmitate, sodium linoleate,
sodium laurate, barium oleate, aluminum laurate, alumi-
num oleate, potassium oleate, aluminum acetate, stan-
nous acetate, stannous 2—ethylhexanoate, aluminum
formoacetate, zinc tartrate and basic aluminum thiodi-
glycolate.
(4) M—R which shows hydrocarbon group-contain-
ing metals:
alkyl metals such as zinc 2-ethylhexyl, lithium hexa-
decyl, sodium n-hexyl, potassium hexadecyl, aluminum
n-trioctyl, lead n-propylethyl, antimony tri-n-pentyl,
antimony tri-n-decyl and zinc isobutylisoamyl; organo-
tin compounds such as dibutyl tin diacetate, di-n-butyl
tin dimaleate, di-n-butyl tin dioxide, triphenyl tin ace-
tate, tri-n-butyl tin oxide, dioctyl tin dilaurate, tributyl
tin acetate, tributyl tin chloride, tin tetraamyl and dial-
lyl tin dichloride; methylvinyldichlorosilane; AY43-021
(tradename of Toray Silicon Co., Ltd.); ferrocene;
titanocene dichloride; and nickelocene.
(5) M—X—R wherein X is a hetero atom such as the
organometallic compounds, for example,
metal thioalcoholates such as n-dodecylmercap-
topotassium salt and aluminum trithiobutoxide; thi-
odicarboxylates such as tin 2-ethylhexanemonothioate
5,110,392
10
15
20
25
30
35
45
50
55
65
4
and zinc 2-ethylhexanedithioate; dithiocarbamates such
as nickel dimethyldithiocarbamate, copper dimethyldi-
thiocarbamate, iron dimethyldithiocarbamate and zinc
diethyldithiocarbamate; sulfonic acids such as nickel
benzenesulfonate; phosphates such as vanadium dibu-
tylphosphate; and zinc mercaptobenzothiazole.
Among these organometallic compounds, the carbox-
ylates (3) and the hydrocarbon group-containing metals
(4) are preferred, and the metal alcoholates (l) and the
1,3-dicarbonyl complex salts (2) are more preferred.
More particularly, the preferred organometallic com-
pounds include acetylacetone lithium, acetylacetone
sodium, acetylacetone magnesium, acetylacetone tita-
nium, acetylacetone iron (III), acetylacetone palladium,
acetylacetone indium, tri-n-octadecyl borate, sodium
linoleate, magnesium stearate, aluminum stearate, alu-
minum acetate, aluminum laurate, basic aluminum thi-
odiglycolate, calcium stearate, ferric stearate, ferro-
cene, copper dimethyldithiocarbamate, zinc stearate,
zinc 2-ethylhexyl, zinc tartrate, stannous acetate, di-n-
butyl tin maleate, di-n-butyl tin oxide, triphenyl tin
acetate, barium stearate,‘ lead stearate, dibutyl phos-
phite, tridecyl phosphate and trioleyl phosphate. The
more preferred organometallic compounds include ace-
tylacetone calcium, acetylacetone zinc, potassium ole-
ate, nickel naphthenate and dioctyl tin dilaurate. The
most preferred organometallic compounds include alu-
minum isopropylate, aluminum mono-sec. -butoxydiiso-
propylate, aluminum ethylacetoacetate diisopropylate,
aluminum oleylacetoacetate diisopropylate, aluminum
'trisacetylaceton'ate, aluminum monoacetylacetonate
bisethylacetoacetate, aluminum trisethylacetoacetate,
acetylacetone manganese (III), acetylacetone cobalt
(II), acetylacetone nickel, acetylacetone zinc, acetylac-
etone zirconium, tetrabutyl titanate, tetraisopropyl tita-
nate, dibutyl "tin diacetate, tri-1'1-butyl tin oxide, tin 2- '
ethylhexanoate, AY43-021 (tradename of a certain sili-
con compound produced by Toray Silicon Co., Ltd.)
and trisisodecyl phosphite.
The primer composed of the organometallic com-
pound or compounds according to this invention is used
for coating on a non-polar or highly crystalline resin
substrates in bonding the resin substrates together or
bonding another material thereto with use of ci-cyanoa-
crylate. In this case, it is desired to control the thickness
of the organometallic compounds coated so that the full
effects of this invention are attained as described later.
(For this purpose, it is preferred that the compounds be
used in solution.)
The solvents used herein are preferably capable of
completely dissolving or dispersing the organometallic
compound therein, has suitable volatility and is industri-
ally easily available. The solvents are also preferably
such that a resin, such as polyolefm, can be fully wetted
on the surface therewith, in order to allow the primers
to exercise their performance more efficiently. For this
purpose, it is further preferable to selectively use an
organic solvent which has a surface tension lower than
the critical surface tension 7c of the resin. The follow-
ing Table indicates the surface tension and the critical
surface tension of typical solvents to help one skilled in
the art in selecting a solvent to be used.
5,110,392
5
TABLE
Critical surface tension Surface tension of
‘ye of resin organic solvent
(dyne/cm. 20° C.) (dyne/cm. 20° C.)
Polytrifluoroethylene 22 l,l.2-trichloro-l,1,2- 19
trifluoroethane
polyethylene 31 Ethanol 22
Polypropylene 31 Acetone 23
Polyacetal 40 Ethyl acetate 24
Polyvinylidene chloride 40 1,l.l-trichloroethane 26
Polyethylene terephthalate 43 Tetrahydrofuran 26
6-6 nylon 46 1,4-dioxane 27
Toluene 28
It is preferable that a solution of the organometallic
compound in a solvent be in a concentration by weight
of 0.001—l0% for the reason that the organometallic
compound may be coated to nearly thickness of mono-
molecular layer thereof whereby the compound can
exhibit its best performance as described later.
The a-cyanoacrylate used in this invention is repre-
sented by the following general formula
CN
/
CH2=C
COOR
wherein R is alkyl, alkenyl, cycloalkyl, aryl, alkoxya1-
kyl, aralkyl, haloalkyl or the like and more particularly
it is illustrated by methyl, ethyl, n-propyl, n-butyl, iso-
butyl, n-pentyl, ally], cyclohexyl, benzyl or methoxy-
propyl.
The a-cyanoacrylates used herein are the main com-
ponent of commercially available cyanoacrylate-based
instant adhesives which may be used as they are, as
a-cyanoacrylate in this invention.
The commercially available cyanoacrylate-based
adhesives are composed mainly of a-cyanoacrylate and
may be further incorporated with various ingredients as
illustrated below: ‘
(1) Stabilizer
(2) Thickener
(3) Modifier
(4) Dyestuff
The stabilizer is for enhancing the storage stability of
the cyanoacrylate-based adhesives and is illustrated by
sulfur dioxide, an aromatic sulfonic acid or a sultone as
an anion polymerization inhibitor and by hydroquinone
or hydroquinone monomethyl ether as a radical poly-
merization inhibitor.
The thickener used herein is for increasing the viscos-
ity of the cyanoacrylate-based adhesives to several ten
to several thousand cp since usually a-cyanoacrylate is
a low viscous liquid having a viscosity of about several
op. The thickener used herein includes a polymethyl-
methacrylate, acryl rubber or cellulose derivative.
The modifier used herein is for improving the impact
resistance or heat resistance which are drawbacks of
conventional cyanoacrylate-based adhesives and is illus-
trated by maleic anhydride or a derivative thereof as an
improver of heat resistance as indicated in Japanese Pat.
Appln. Gazette No. 52-12737. To enable a porous and
acidic sap-containing woody material which has hereto-
fore been considered difficult to bond, to be bonded,
crown compounds and the like may be used as indicated
in,’ for example, Japanese Pat. Appln. Publication Ga-
zette No. 55-2238.
5
IO
20
25
30
35
45
50
55
60
65
6
Further, to provide a flexible adhesive layer, the
original adhesive may be incorporated with a plasticizer
such as tricresyl phosphate, dioctyl phthalate or di-
methyl sebacate.
The dyestuff used herein is for, for example, render-
ing a bonded portion easily identifiable, the original
adhesive may be incorporated with, for instance, an
acidic salt of basic dye as indicated in Japanese Pat.
. Appln. Laid-Open Gazette No. 53-37260 or the like.
Furthermore, the original adhesive may further be
incorporated with a perfume such as an ester derivative
as indicated in Pat. Appln. Laid-Open Gazette No.
53-58541 or the like, in order to provide the adhesive
with fragrance.
In the practice of this invention, the a-cyanoacrylate
may be used in the form of a diluted solution in a spe-
cific organic solvent. The organic solvent should be
such that it is compatible with the a-cyanoacrylate and
does not impair the stability thereof, and it includes
toluene, butyl acetate or methylchloroform. It is pre-
ferred that the organic solvent contains none of mois-
ture and other impurities.
In a case where two substrates to be bonded together
are each a non-polar or highly crystalline resin, coating
of the organometallic compound may be effected by
immersing both of the substrates in a solution of the
primer for several seconds”or coating it with the solu-
tion by the use of a brush or spray gun and then air
drying, while in a case where only one of the substrates
to be bonded together is a non-polar or highly crystal-
line resin, that substrate may be treated in the same
manner as above.
The primer coated non-polar or highly crystalline
resin substrates are bonded together or with another
material using the a-cyanoacrylate to obtain a bonded
body having very excellent bond strength.
In the coating method of the primer, there may also
be used a method which comprises coating a mixture of
the a-cyanoacrylate and the organometallic compound
‘ on a substrate with or without using organic solvent, or
a method which comprises ejecting an a.-cyanoacrylate
and a solution of the organometallic compound simulta-
neously by the use of spray gun having two nozzles. In
the former method, full care must be taken to prevent
moisture, amines, alcohols and other foreign matters
from mixing in the mixture since the a-cyanoacrylate
specifically has a strong anionic activity.
In a process for forming a coating, painting or print-
ing on a non-polar or highly crystalline resin substrate,
the primer is coated on the resin substrate by the above-
mentioned coating method, and then an a-cyanoacry-
"late is coated and polymerized to form a polymer film
thereof, thus producing a resin substrate having satisfac-
tory receptivity and bond strength to coating materials,
paints and printing‘ ink. The thus produced resin sub-
strates may be coated or printed by a conventional
means to form an excellent coating, painting and print-
ing thereon. '
In the coating steps the following steps will show
more excellent effects in coatings.
In a first step, a primer prepared by dissolving the
organometallic compound in an organic solvent to pro-
duce a primer composition comprising or consisting
essentially of the organometallic compound in the or-
ganic solvent. The primer composition is coated on a
substrate on which a coating, painting or printing is to
be formed by an immersing or spraying method and
5,110,392
7
being laid usually 5-60 minutes at room temperature or
several days depending on the operational steps taken.
In a second step, the a-cyanoacrylate is coated on the
primer-coated substrate to form a poly-a-cyanoacrylate
film, by a coating method using a preliminarily acid-
treated brush, an immersing method, a spraying
method, or the like. In a case where the spraying
method is used, it is preferred to use a diluted solution of
on-cyanoacrylate in an organic solvent in order to pre-
vent the nozzles of spray gun from being clogged.
In addition, in a case where a commercially available
cyanoacrylate-based adhesive is used, it is preferable to
choose the low viscosity one.
The substrate on which the a-cyanoacrylate has been
coated is allowed to stand at room temperature for at
least 12 hours to form a poly-a-cyanoacrylate film.
The poly-a-cyanoacrylate film is not particularly
limited in thickness, but it is preferable that the thick-
ness be in the range of 0.l—100p., preferably l0—50p. to
eliminate defective coated portions.
The substrate on which the primer and a-cyanoacry-
late have been coated as indicated above, is then coated
with a usual coating material, painted with a paint or
printed with a usual printing ink.
There are various kinds of coating materials, paints or
printing inks which may be classified in various ways,
however, they may be enumerated from the view-point
of the kind of vehicle resin used, as follows:
rosin derivatives, nitrocellulose resins, vinylic resins,
acrylic resins, polyester resins, polyamide resins, poly-
urethane resins, phenolic resins, epoxy resins, ami-
noalkyd resins, melamine resins and UV-curable acryl
oligomers.
From the View-point of use, particularly preferred
coating materials, paints or printing inks for use in ap-
plying to a polyolefin substrate are those containing a
polyurethane resin, an epoxy resin, or an alkyd resin.
As to thermosetting coating materials, those which
may be cured at a baking temperature of not higher than
90° C. are preferred. '
A coating material or a paint may be applied by a
usual method such as a coating method using a brush, a
bar coater, a roller coater or a spray gun, while a print-
ing ink may be applied by a usual method such as a silk
screen printing method, a gravure printing method or a
flexographic printing method.
It is not clear why the adhesiveness of a non-polar or
highly crystalline resin to another material is improved
by using the organometallic compound of this invention
as the primer and the a-cyanoacrylate, however, the
organometallic compounds will exhibit their best
primer performance when they are very thinly coated
to an extent that the amount thereof coated reaches
0.001 to 1 g/m2 although the optimum thickness varies
10
15
20
25
30
35
45
50
55
depending on the kind of the organometallic compound '
used.
Bonding tests were made by using a polypropylene
plate (2 mm thick) as the resin substrate, acetylacetone
zirconium (used as solutions of various concentrations
in methylchloroform) as the primer, and an a-cyanoa-
crylate-based adhesive (produced under the tradename
of Aron Alpha No. 201 by Toagosei Chemical Industry
Co., Ltd.), to obtain bonded products which were mea-
sured for tensile shear strength at the bonded portion.
The following Table A indicates the differences in ten-
sile shear strength due to the differences in amount of
the primer coated. The bonded products were aged at
65
8
23° C. under a relative humidity (RH) of 60% for one
day.
TABLE A
Amount of Tensile shear
Cone. of primer primer coated strength
(wt. %) (g/m2) (Kgf/cmz)
5 ’ 0.5-2.5 » 3
3 0.3-1.5 10
l ’ 0.1-0.5 15
0.5 0.05-0.25 36
0.25 0.025—0.l25 . 55‘
0.05 0.005—0.025 60‘
0.025 0.0025—0.0125 27
0.01 0001-0005 11
0.001 0.000l—0.0005 3
Note:
The symbol “"‘ indicates the destruction of plate.
It is seen from the results in Table A that the primer
will exhibit its best performance when it is coated in
nearly the thickness of its monomolecular layer. From
the above results and the fact that the organometallic
compounds have a polar segment and non-polar seg-
ment in structure, it is surmised that the effects of this
invention are produced under the following mecha-
nism.
The organometallic compound, that is, the primer of
this invention is present in approximately the monomo-
lecular layer between the surface of the non-polar or
highly crystalline resin substrate and the a-cyanoacry-
late layer (monomer or polymer film layer) whereby the
groups highly compatible with the resin layer and the
groups highly compatible with the a-cyanoacrylate
layer, in other words, the lipophilic groups and the
polar groups are arranged in order and these groups act
as a bonding agent to obtain the effects of this invention.
To obtain the best results in accordance with this
invention, it is necessary to determine an organometal-
lic compound to be used, the concentration of the com-
pound, the amount thereof applied, and the like in view
of the nature of the organometallic compound, a sub-
strate and a material to be bonded thereto. As to the
amount of the organometallic compound (primer) ap-
plied, the use of the primer in such a small amount that
the resulting primer layer does not cover all the surface
of the substrate which is needed, will naturally not give
good results, whereas the use thereof in such a large
amount that the resulting primer layer is thicker than
the monomolecular layer, will result in forming a fragile
primer layer whereby the results of this invention are
not obtained. Thus, the concentration of solution of an
organometallic compound (primer solution) is prefera-
bly 0.001—10% by weight and the amount of the primer
coated is in the range of preferably 0.001-1 g/m2, more
preferably 0.01-0.1 g/m2.
A secure bond is effected between a non-polar or
highly crystalline resin substrate and an a-cyanoacry-
late with aid of the organometallic compound present
therebetween whereby the resin substrate is much im-
proved in adhesiveness and, further, a usual coating
material or printing ink can easily be applied to the
treated resin substrate without causing any problems
owing to the presence of a poly-a-cyanoacrylate film
formed thereon.
The excellent effects obtained by the practice of this
invention are those which may be attained by the com-
bined use of the a-cyanoacrylate, organometallic com-
pound and non-polar or highly crystalline resin sub-
strate. On the other hand, in cases where a bond is
5,110,392
9 10
attempted to be effected between polyolefin (such as -1-ABLE Lcominued
polyethylene) and something, an organotitanium com- _
pound was once studied to find whether it is useful as a
primer or preliminary treatment; in these cases, how-
ever, excellent effects were not appreciated since an 5 Primer used Run ?£"—'—"'MaX Min Ave
epoxy, urethane, rubber or acrylic adhesive was used. ,_
These conventional means do not anticipate at all the 1 b“‘°""d“S°p'°pyl""e g 32 1':
present invention which will unexpectedly excellent A] monoacetylacmnate 1 ‘:9. 0:9 1:5
effects when practiced. diethylacetoacetate 2 1.7‘ 0.6 1.3
The effects of this invention will be exhibited only 10 , 2 1~7‘ 0-3 1-2
when a non-polar or highly crystalline resin is used as A1 ‘"‘°‘hy1‘’°°‘°a°°"“° ; 3'3
the substrate, whereas they will not be exhibited when 3 1:3. 0:7 1:2
other materials (such as a metal, wood or porcelain) are Com. No primer used 1 0
used as the substrate. Example 2 0
The primer of this invention is effective for a non- 15 I 3 0
polar or highly crystalline resin such as polyethylene ,’l“.:“‘ ho] d. h d . m
terephthalate, polyacetal or nylon and is particularly esym m mm 5 emmono ‘ms’
effective for polyolefin such as polyethylene and poly- _
propylene. « EXAMPLE 2 AND COMPARATIVE EXAMPLE 2
1o$i1:;1er;;:‘It)‘l°eIs'Xlglgfmtggfiiigggigfilcggsky the fol" 20 One gram of each of aluminum isoProPV1ate and
aluminum ethylacetoacetate dusopropylate were dis-
EXAMPLE 1 AND COMPARATIVE EXAMPLE 1 solved in 99 g of toluene to prepare a primer solution;
‘ Two pieces, 12.7 mm square>< 38 mm, of each of
polyethylene, polypropylene and polyacetal were
ground with a smooth-cut plain file to obtain pieces
0.3 g of each of aluminum mono-sec. butoxydiisopro-
pylate, aluminum monoacetylacetonate diethylacet- 25
oalcetgt‘? 333 ';11umiIfm11T 1trtiS?t:1y1a°et£aCetate were dis' having a smooth ground face. The thus obtained pieces
s°.Ve m] t.’ g 0 ’ ’ ' “C omet me to prepare a were brushed with the primer solution and air dried for
pnmer 5° “ lon‘ about 10 minutes. In each of the polymers coated with
Two pieces, 25Xl0OX0.2 mmt, of a polyethylene different - - -
. primers, the two primer coated pieces were
mm were each ijrushed 09 one fac‘? wlih each of the 30 bonded together with Aron Alpha No. 201 (cyanoacry-
thus prepared primer solutions and air dried for about 5 lawbased adhesive produced by Toagosei Chemical
minutes. Thus the primer coated film pieces were Industry Co.’ Ltd), and were then aged under a com_
bonded together about one half (5) of its length with - 2
Aron Alpha No. 221 (Trade name, cyanoacrylate-based Egisrsgve load of 0'1 Kgf/cm at room temperature for 24
adhesive produced by Toagosei Chemical Industry Co., 35 The thus obtained test pieces were measured for ten_
L _ , ]-1 ' . . .
otldfi :1.’/‘Smv;’:l;e1_go::Zfifid61:23:;i.::;p1::)::f01::‘Ea?If sile bond strength at a pull rate of 20 mm/min. using a
a'teSIgpieCe p Strograph W-type tester in accordance with I IS K6861-
‘ . . 1977.
peghsotfizt spt1ree‘:gSt}sl°a(t)bataI1)':$iinzegtfaggl$8a:::;1mfi:r 40 For comparison, the above procedure was followed
using a Strograph W-type tester in accordance with J IS ::f;1:t at the pnmer was no‘ used (comparatwe Ex-
K6854'1977 (Example 1)‘ The results are as shown in Table 2.
TABLE 2. ’
Bond Between Polyethylene Substrates, Polypropylene Substrates
Or Polyacetal Substrates
Tensile strength §Kgf/cmzl
Polyethylene/ Polypropylene/ Polyacetal/
Primer used Run polyethylene polypropylene polyacetal
Example 2 Al isopropylate l 45 43 134
2 38 47 Ill
3 41 ' 39 130
Al ethylacetoacetate 1 56 47 127
diisopropylate 2 43 51 141
’ 3 48 55 133
Comparative No primer used 1 13 16 90
Example 2 ' 2 16 ll 71
3 10 13 83
For comparison, the above procedure was followed
except that the primer ‘was not used (Comparative Ex-
ample 1).
The results are as shown in Table 1.
60 EXAMPLE 3 AND COMPARATIVE EXAMPLE 3
0.5 g of each of aluminum oleylacetoacetate diisopro-
TABLE 1 pylate, aluminum isopropylate and aluminum ethylacet-
Bond Between polyethylene Films oacetate diisopropylate were dissolved in 99.5 g of
Peel strength 65 1,1,2-trichloro-1,2,2-trifluoroethane to prepareta primer
_£!{_E£/_Z5_'"_"_1L_ solution. The two film pieces were treated and tested in
Prime‘ “Ed R“ Max Min Me the same manner as in Example 1 except using
Example Al mono-sec. 1 2.0- 0.7 1.6‘ 25 X l0Ox0.1 mmt of a polytrifluoroethylene and Aron
5,110,392
11
Alpha No. 221F (cyanoacrylate-based adhesive pro-
duced by Toagosei Chemical Industry Co., Ltd.).
For comparison, the above procedure was followed
except that the primer was not used (Comparative Ex-
ample 3). The results are as shown in Table 3. 5
TABLE 3
Bond Between polytrilluoroethvlene Films ’
Peel strength
ggf/25 mm! 10
Primer Run Max Min Ave
Example A1 triisopropylate 1 80 20 55
3 2 93 65 80
. 3 91 47 74
Al ethylacetoacetate l 145 60 113
diisopropylate 2 120 17 110 15
3 119 . 52 105
A1 oleylacetoacetate 1 125 105 115
diisopropylate 2 ‘90 30 65
- 3 107 88 72
Com. No primer used 1 0
Example 2 0 20
3 3 0
EXAMPLE 4 AND COMPARATIVE EXAMPLE 4
0.5 g of aluminum oleylacetoacetate diisopropylate 25
was dissolved in 99.5 g of each of ethanol, ethyl acetate
and tetrahydrofuran to prepare primer solutions.
Thereafter, the two film pieces were treated and
tested in the same manner as in Example 1 except using
25 X l0OXO.5 mmt of a PVC film and Aron Alpha No. 30
201.
For "comparison, the above procedure was followed
except that a primer was not used (Comparative Exam-
ple 4). The results are as indicated in Table 4.
35
TABLE 4
Bond Between Transparent Soft PVC Films
Peel strength
(Kgf/25 mm)
Solvent used n Max Min Ave 40
Example 4 Ethanol 1 10.0 2.2 6.7
2 8.4 1.9 5.9
3 9.2 1.8 6.3
Ethyl acetate 1 9.6 2.3 7.3
2 7.7 1.5 - 6.6
3 7.1 1.8 6.1 45
Tetrahydrofuran l 8.2 2.4 7.0
2 6.7 1.2 5.8
3 9.3 1.9 6.5
Com. No primer used 1 0.4 0.2 0.3
Example 4 2 0.3 0.1 0.2
3 0.3 0.1 0.2 so
EXAMPLE 5 AND COMPARATIVE EXAMPLE 5
The primers, polyolefin substrates and a-cyanoacry-
late used were as follows: 55
1. primers
(1) Acetylacetone zirconium
(2) Acetylacetone manganese (III)
(3) Acetylacetone nickel
0.2 g of each of the above compounds, that is primers, 60
were dissolved in 99.8 g of toluene to prepare a primer
solution.
2. Substrates to be bonded
(1) Polyethylene plate (25)< lOOX2 mm)
(2) Polypropylene plate (25 X 100x 2 mm)
(3) Polybutene plate (25X l00>