Stabilized Alpha-Cyanoacrylate Compositions
Stabilized Alpha-Cyanoacrylate Compositions
US3993678
Year:
Abstract:
The disclosed compounds are adducts of imidazole or derivatives thereof and sulfur dioxide. The adducts are apparently of the Lewis acid-Lewis base type, and are useful as latent curing agents for epoxide resins. The adducts are prepared by interacting the imidazole and sulfur dioxide under anhydrous conditions. Equimolar imidazole--SO.sub.2 adducts can serve as a source of sulfur dioxide at room temperature.
Type of document:
Language:
United States Patent [191
Sweeny et al.
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[751
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STABILIZED ALPHA-CYANOACRYLATE
COMPOSITIONS
Inventors: Norman P. Sweeny, North Oaks,
Minn.; Karl Friedrich Thom,
Cologne, Gennany
Assignee: Minnesota Mining and
Manufacturing Company, St. Paul,
Minn.
Filed: Aug. 27, 1975
Appl. No.: 608,267
Related U.S. Application Data
Division of Ser. No. 445,862, Feb. 26, 1974, Pat. No.
3,943,146, which is a division of Ser. No. 262,557,
June 14, 1972, Pat. No. 3,839,282.
U.S. Cl. ........................ .. 260/465 D; 2.60/465.4
Int. Cl.2 .............. .. C07C 121/30; C07C 121/52
Field of Search ............ .. 260/464, 465 D, 465.4
[.11] 3,993,678
145] Nov. 23, 1976
[56] References Cited _
UNITED STATES PATENTS
2,794,788 6/1957 Coover, Jr. et al. ....... .. 260/465.4 X
Primary Examiner—.Ioseph Paul Brust
Attorney, Agent, or Firm—-Alexander, Sell, Steldt &
DeLaHunt
[57] ABSTRACT
The disclosed compounds are adducts of imidazole or
derivatives thereof and sulfur dioxide. The adducts are
apparently of the Lewis acid-Lewis base type,‘and are
useful as latent curing agents for epoxide resins. The
adducts are prepared by interacting the imidazole and
sulfur dioxide under anhydrous conditions. Equimolar
imidazole—SO2 adducts can serve as a source of sulfur
dioxide at room temperature.
4 Claims, No Drawings
3,993,678
1 .
STABILIZED ALPHA-CYANOACRYLATE
COMPOSITIONS
This application is a division of copending applica-
tion Ser. No. 445,862 filed Feb. 26, 1974, now U.S.
Pat. No. 3,943,146, which in turn is a division of appli-
cation Ser. No. 262,557f1led June 14, 1972 and now
US. Pat. No. 3,839,282. . —
FIELD ‘OF THE INVENTION
This invention relates to sulfur 'dioxide—imidazole
adducts and methods for making them, the “imidazole”
portion of the adduct being either imidazole itself
(C3H.,N2) or a derivative thereof; An aspect of this
invention relates to latent epoxy curing agents and
latent curable epoxide resin systems containing sulfur
dioxide-imidazole adducts. further aspect of . this
invention relates to _a source for ‘an, acid stabilizerin a
closed system. ’ ' . I ‘
DESCRIPTION OF THE PRIOR ART
It is well known that sulfur dioxide is a Lewis acid,
though not nearly so strong a Lewis acid as, for exam-
ple, boron trifluoride. It is also known that nitrogen
bases (e.g. amines) are Lewis bases and can react with
sulfur dioxide to form adducts. The literature relating
to such adducts is extensive, representative examples
being W. C. Fernelius, Ed., Inorganic Synthesis, II,
McGraw-Hill, NY. (1946); W. E. Byrd, Inorganic
Chemistry 1, p. 762 (1962); K. R. Hoffman et al, J.
Am. Chem.‘ Soc. 68, p. 997 (1946), H. A. Hoffman et
al, J. Am. Chem. Soc._ 70, p. 262 (1948). The Byrd
article indicates that the exact structure of aromatic
amine—sulfur dioxide complexes is not well understood,
since it is possible that the sulfur dioxide could be
bound to the adduct via the pi-complex of the aromatic
ring. The picture is further complicated by‘. data in the
Byrd article and both Hoffman et al articles indicating
that some of these aromatic (or heterocyclic-aromatic)
amine—sulfur dioxide adducts or complexes are.unsta-
ble, though there is little doubt that true adducts, rather
than simple mixtures, are formed. .
According to U.S. Pat. No. 2,270,490 (Wood), is-
sued Jan. 1942, morpholine and sulfur dioxide react to
form a compound useful as a photographic developer,
local anesthetic, or antioxidant, but in this case it is
suggested that the compound can be a true salt, i.e. a
salt of the cation-anion type. Some of .the aromatic
. amine-sulfur dioxide adducts exhibit crystalline charac-
ter and have sharp melting.points, but probably lack
this high degree of ionic character. The nature of the
amine (aliphatic, aromatic, aromatic heterocyclic, non-
aromatic heterocyclic, etc.) appears to have significant
effects upon,the nature of the sulfur dioxide adduct or
compound, b'ut_these effects have not been explored
fully enough to postulate any general rules for all the
possible adducts‘. -
Apparently none of -these prior art adducts or com-
pounds has been investigated) for use as a latent catalyst
or initiator or curvature in epoxy resin technology,
though amines per_se have been investigated exten-
sively. Several different Lewis acid-Lewis base adducts
of the amine-boron trifluoride type have been carefully
studied by epoxy resin ychemists,-and various theories
have been proposed to explain theirpotency or latency,
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ample, Harris etval, J. Appl. Polymer Science 10, p. 523
(1966). The Harris et al article provides little or no
guidance for one attempting to use a Lewis acid-Lewis
base adduct derived from sulfur dioxide instead of
boron trifluoride. The degree of latency of an amine —
BF3 adduct appears to be independent of its stability
(Harris et al, op cit., pp. 523-525 and 527), but the
stability of amine — S02 adducts is so variable that
latency might very well be a function of the stability of
the adduct.
Imidazole and its derivatives have been used as non-
latent initiators or curative-catalysts for epoxide resins,
and various approaches have been used to make latent
compounds or complexes containing imidazole nuclei;
see, for example, U.S. Pat. No. 3,553,166 (Anderson et
al), issued Jan. 5, 1971. Apparently, imidazole-sulfur
dioxide adducts have never been reported in the litera-
ture and have never been proposed for use as epoxy
curing agents or for any other purpose. In view of the
variations in the stability of different types of amine-
sulfur dioxide adducts and the lack of guidance in the
prior art as to their behavior as epoxy initiators, it
would be difficult at best to predict the stability and
utility of an imidazole-sulfur dioxide adduct. Nor is it
even possible-to predict with certainty from the avail-
able prior art if such an adduct can even be made and
what its structure might be. Analogies between imidaz-
ole and other heterocyclic and/or aromatic and/or ali-
phatic amines are difficult to draw, due to the unique-
ness of the imidazole nucleus
(N-c=N—c=C).
I I I I
Accordingly, this invention contemplates synthesiz-
ing adducts from imidazole or derivatives thereof and
sulfur dioxide. This invention further contemplates
using these adducts in polymer chemistry and formulat-
ing either curable latent epoxy resin systems or stabi-
lized acrylate monomers containing the adducts.
SUMMARY OF THE INVENTION
Briefly summarized, the present invention involves
the synthesis of imidazole-sulfur dioxide adducts and
the discovery that these adducts are useful both as a
source for an acidic stabilizer and in the formulation of
latent curable epoxides. These latent curable systems
have a shelf life of weeks or months (e.g. at least 6
months) and-are rendered non-latent at elevated tem-
’ peratures (e.g. above 50° C., preferably above 130°
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as the case may be, in curing diglycidyl ether-bisphenol .
A epoxides at various cure temperatures. See, for ex- .
C.); that is, the typical epoxide curing reactions can be
made to occur expeditiously at these elevated tempera-
tures. The compounds of this invention can be pre-
pared by exposing imidazole or a derivative thereof
(optionally dissolved in a solvent) to liquid or gaseous
sulfur dioxide, or a saturated solution thereof, under
anhydrous conditions for a period of several minutes
until the compound precipitates out as a solid sulfur
dioxide-imidazole adduct. The apparent behavior of
these solid products in the presence of curable epoxy
resins is evidence not only of utility, but also of a stable,
adduct-like structure, as. _opposed to a mere physical
mixture. The adducts decompose upon heating into
sulfur dioxide and imidazole (or an imidazole deriva-
3,993,678
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tive) and thereby serve as a latent source for either the
imidazole or sulfur dioxide.
DETAILED DESCRIPTION
Adduct-like compounds made according to the pre-
sent invention can be represented by the following
formula:
(lmid),..SO.,, (1)
wherein lmid is imidazole or a derivative thereof, i.e.
a nucleus of the formula
R-I
wherein R‘, R2, R‘, and R5 represent substituents se-
lectcd from the group consisting of hydrogen, an ali-
phatic radical, and an aromatic radical, and, together
R‘ and R5 can be the residue of a fused ring.
The n term represents a small number less than 4,
preferably an integer. The exact structure of the vari-
ous species encompassed by n is not a known, but avail-
able evidence substantiates the formation of Lewis
acid-Lewis base adducts wherein n=l, 2, or 3 or mix-
tures of these species. When rt=l, these compounds
have a tendency to lose sulfur dioxide slowly until the
n=2 species (the most stable) is formed.
The terms R‘, R’, R‘, and R5 represent suitable sub-
stituents or hydrogen, the preferred substituents being
non-hindering organic radicals such as alkyl or aryl
radicals or, particularly in the case of R‘ and R5, fused
rings. For convenience, the term “an imidazole" or “an
imidazole nucleus" is used in this specification to de-
note both imidazole itself (C3N,H.,) and the imidazole
derivatives of formula (II), set forth previously.
The term curing agent is used to denote agents which
2 (lmid).
assist or participate in hardening or crosslinking or
polymerization reactions which solidify or increase the
viscosity of liquid epoxide monomers or prepolymers
or convert solid epoxides to tough, durable thermoset
materials. Curing agents are referred to as “hardeners“
or “crosslinkers" in some contexts, because of their
ability to convert even the liquid monomers or prepoly-
mers to thermoset solids. It is also common in the art to
(lmid). . so, en [mid + so, (gas)
(1)
refer to imidazole as a catalyst or initiator since it-as-
sists in the opening of the oxirane ring. However, it is
established that imidazole can make a contribution to
the properties of the cured epoxide and is thus more
than a simple catalyst. For consistency of terminology,
the term curing agent is used in this specification.
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In the art of curing or hardening epoxide resins, a
latent curing agent is one which is effective only under
certain specific conditions, e.g. temperatures above 50°
or 100° C. A latent curing agent can therefor be in-
cluded in a one-part curable system which is storable
for long periods of time at normal ambient tempera-
tures, and the storable system can be said to have good
storage ability or a‘ long shelf life or pot life. The shelf
life of a liquid one-part system can be conveniently
determined by observing its viscosity; any tendency
toward premature gelation will, of course, be evi-
denced by an increase in viscosity.
Adducts of an imidazole and sulfur dioxide can be
synthesized by one of the following methods, provided
that anhydrous conditions are maintained.
1. An imidazole is dissolved in a solvent such as ace-
tonitrile and gaseous sulfur dioxide is bubbled through
the solution. An exothermic reaction occurs. Upon
dilution with the solvent, a white precipitate forms
which is the imidazole-sulfur dioxide adduct.
2. Gaseous sulfur dioxide can be passed over an imid-
azole and the adduct forms. The. solid adduct may be
recovered from the reaction mass by treating it with a
solvent. '
3. A solution of an imidazole in a solvent can be
added to another portion of a similar or the same sol-
vent which is saturated with sulfur dioxide. A precipi-
tate is formed which is the imidazole-sulfur dioxide
adduct.
4. Liquid sulfur dioxide can be added to an imidazole
(either as the pure compound or as a solution of the
compound) and the adduct forms. The mixture is
treated with a solvent to recover the solid adduct.
5. A solution of an imidazole can be placed in an
autoclave and the autoclave pressurized with sulfur
dioxide. The adduct precipitates out of solution.
The sulfur dioxide gas reactions may utilize diluent
gases to act as carriers and controls for the exothermic
reaction.
The 2:l adducts (2 imidazole: 1 S02) are more stable
than the 1:1 adducts. Sulfur dioxide loss occurs with
1:1 adducts at room temperature over a period of 3 to
4 days. The equation for this decomposition is:
23° C.
so, ——>(imid), . so, + so, (gas) (Eq. 1)
wherein [mid is as defined previously.
It is difficult to remove the last traces of solvent from
the compounds of Formula (I), and mixture of com-
pounds wherein n has more than one value, e.g. 2 and
3, can form.
The adduct-like compounds of this invention decom-
pose or dissociate according to the following equation:
heat
(Eq. 2)
(H)
For a given lmid moiety, the dissociation temperatures
of the compounds of formula (I) can vary when n var-
ies. For example, for 1,2-dimethylimidazole, the disso-
ciation temperature of the n=2 species is higher than
that of the n=l species. The properties of cured epox-
ide systems which have been obtained by heating the
3,993,678
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curable latent systems containing formula (1) com-
pounds can also vary with n for a’ given Imid moiety.
The dissociation temperatures are not fixed precisely,
but generally appear to be significantly higher than
room temperature. Under normal ‘ambient temperature
and pressure, e.g. 23° C./760 mm of Hg, dissociation of
the 1:1 (i.e. n=1), 2:1 (n=2), and 3:1 (n=3) adducts
according to Equation 2 is, to say the least, difficult to
detect. Experimentation with curable epoxide materi-
als such as diglycidyl ethers of bisphenol A shows that
the adducts have little, if any, effect upon the viscosity
of the epoxide over a period of months, indicating an
epoxide pot life longer than 6 months. This pot life data
indicates that little or no free imidazole or imidazole
derivative is available for interaction with the vicinal
epoxide (oxirane) ring, since free imidazole can cure
typical curable epoxide systems in a manner of minutes
at room temperature; see Farkas et al, J. Appl. Polym.
Sci. 12, 159 (1968). Even the latentizing the imidazole
with acetic acid to form imidazole acetate salts extends
the pot life of the epoxide system to only about three
weeks; see U.S. Pat. No. 3,356,645 (Warren), issued
Dec. 5, 1967. Thus, a simple comparison with known
curable epoxide systems provides further evidence that
the adducts of the present invention are reasonably
stable compounds at normal ambient temperature and
pressure, at least insofar as loss of the imidazole moiety
is concerned. Some clearly detectible loss of imidazole
can occur at temperatures above the melting points of
the adducts, particularly in the range of 100° - 200° C.,
as is subsequently shown by the data Table II. Since the
adducts have varying degrees of stability at tempera-
tures above 100° C., the rate or extent of dissociation
can be selected in accordance with the desired rate of
cure or gel time, as the case may be. To illustrate: given
a temperature of 180° C. and a typical latent curable
system containing a formula (1) compound of this in-
vention, the gel time is much longer for Imid = benz-
imidazole than for Imid = imidazole (C3N2H.,). At 160°
C., the benzimidazole adduct appears to have little or
no effect upon a diglycidyl ether-bisphenol A epoxide
prepolymer; but the ‘imidazole adducts are very effec-
tive at this temperature. The 1-alkyl imidazole species
of Formula (1) also exhibit longer gel times. The prop-
erties of the cured epoxides obtained according to this
invention are generally satisfactory.
The compounds of Formula (I) are generally solids
with fairly small melting ranges, typically not more than
5° C. These data can be compared to the 80°—85° C.
. melting range of morpholine-sulfur dioxide, which is
reported to be a salt-like chemical compound in the
U.S. Pat. No. 2,270,490 referred to previously. The
compound (1mid)3-S0,, where Imid = 2-ethyl-4-
methylimidazole, appears to be a viscous liquid, but, as
shown subsequently by Table I, this is not typical.
Formulation of curable epoxide systems containing
curing agents of this invention can be carried out along
the lines generally laid down by latent imidazole epox-
ide curing technology, e.g. the technology described in
the aforementioned 3,553,166 and 3,356,645 patents.
The U.S. Pat. No. 3,553,166 also describes suitable
co-curatives (e.g. of the dicyandiamide type) which
can be included in the curable system. It is preferred to
introduce at least 0.1% by weight, based on the weight
of the epoxide monomer or prepolymer, of a com-
pound of Formula (1) into the curable‘ system, and
levels of l—20% by weight are particularly useful. Lev-
els higher than 20% — even 50% or more — are per-
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missible but excessively increase the cost of the system
without any significant beneficial result.
Typical one-part curable epoxy resin systems formu-
lated according to this invention comprise (1 ) 0.1 — 20
parts by weight ‘of a curing agent of Formula (I), (2) at
least 80 parts by weight of a suitable cycloaliphatic,
aliphatic, aromatic, or heterocyclic epoxide, and (3) O
— 300 parts by weight of suitable fillers, extenders,
flexibilizers, pigments, and the like, e.g. colloidal silica.
These one-part systems have sufficient shelf—1ife at
normal ambient temperature to allow for most ordinary
shipping and inventory procedures, although the stabil-
ity of the system can be further enhanced, if desired, by
special precautions such as careful temperature control
during storage. It is generally not necessary to formu-
late two-part systems (with the epoxide in one con-
tainer and the curing agent in another). If a two-part
system is made up, however, the benefits of this inven-
tion will still be apparent to industrial users who blend
the two parts and then carry out one or more coating,
molding, laminating, casting, or impregnating steps
prior to curing at cure temperatures above 100° C.
These steps can be carried out in a leisurely fashion,
taking advantage of the long room temperature pot life
prior to curing at elevated temperatures.
Epoxides suitable for use in this invention can be
aliphatic, cycloaliphatic, aromatic or heterocyclic and
will typically have an average epoxy equivalency (i.e.
the number of epoxy groups contained in the average
molecule) of from about 1.7 to 6.0, preferably 2 or 3,
this value being the average molecular weight of the
epoxide divided by the epoxide equivalent weight. The
epoxy equivalent weight, which is determined by multi-
plying the sample weight by 16 and dividing by the
number of grams of oxirane oxygen in the sample, is
typically greater than 100 for commercially useful cur-
able systems. These materials are variously referred to
as epoxide monomers or prepolymers and in any event
can contain repeating units, e.g. repeating ether units.
Typical of such epoxides are the glycidyl-type epoxy
resins, e.g. the diglycidyl ethers of polyhydric phenols
and of novolak resins, such as described in “Handbook
of Epoxy Resins”, by Lee and Neville, McGraw-Hill
Book Co., New York (1967).
Another useful class of epoxides has a structure of
the following type:
Ep — CR2 — O—R'—O—CR2—CROH-CR, , 0 —
R'—O—CR, — Ep (111)
01'
R‘(OCR2 — Ep),,
(IV)
where
Ep is an epoxide ring, .
R is hydrogen, or a non-hindering aliphatic group
(e.g. methyl);
R‘ is an aliphatic or aromatic radical; and
.z is a number from O to about 5.
In Formula IV,
n is a number from 1 to 6.
Typically, these epoxides are glycidyl ethers of poly-
hydric phenols obtained by reacting a polyhydric phe-
nol or aliphatic polyol with an excess of chlorohydrin,
such as epichlorohydrin, e.g. the diglycidyl ether of
Bisphenol-A or of resorc_inol, 1,4-butane diol, or the
like. Further examples of epoxides of this type which
can be used in the practice of this invention are de-
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scribed in U.S. Pat. No. 3,018,262 (Schroeder), issued
Jan. 23, 1962.
The preferred cycloaliphatic epoxide monomers or
prepolymers preferably contain at least one 5- or 6-
membered carbocyclic ring (or heterocyclic ring with
equivalent properties) on which is substituted the epox-
ide functional group. In polycyclic cycloaliphatic epox-
ides, the two rings are preferably independent and
preferably joined by a bridging radical containing at
least one ester or ether linkage. A plurality of these
ester or ether linkages can provide flexibilizing proper-
ties in the cured system. Further examples of cycloali-
phatic epoxide compounds are described in U.S. Pat.
No. 3,117,099 (Proops et al), issued Jan. 7, 1964.
There are a host of commercially available epoxides
which can be used in this invention, including the di-
glycidyl ether of Bisphenol-A (e.g. “Epon” 828,
“._piRez" 522-C, “Araldite” 7072, “Epon” 1002 and
“DER” 332), mixtures of the diglycidyl ether of Bis-
phenol A with an alkyl glycidyl ether (e.g. “ERL”
2795), vinylcyclohexene dioxide (e.g. “ERL” - 4206),
.3,4-epoxycyclohexylmethyl—3, 4-epoxycyclohexane
carboxylate (e.g. “ERL”-4221), 3,4-epoxy-6-methyl-
cyclohexylmethyl-3,4—epoxy-6-methylcyclohexane car-
boxylate (e.g. “ERL”-4201 ), bis(3,4-epoxy-6-methyl-
cyclohexy1methyl)adipate (e.g. “ERL"-4289), bis(2,3-
epoxyeyclopentyl)ether (e.g. “ERLA”-0400), ali-
phatic epoxy modified with polypropylene glycol (e.g.
“ERLA”-4050 and “ERL”—4052), dipentene dioxide
(e.g. “ERL"-4269), epoxidizcd polybutadiene (e.g.
“Oxiron” 2001), silicone epoxy (e.g. “Syl-Kem" 90),
1,4-butanediol diglycidyl ether (e.g. “araldite" RD-2),
polyglycidyl ether of phenolformaldehyde novolak
(e.g. “DEN”-431 and “DEN”-438) resorcinol diglyci-
dyl ether (e.g. Ciba “ERE”-1359), and epoxidized
unsaturated esters of carboxylic acids having more than
six carbon atoms, e.g. epoxidized soybean oil. (“Epon"
is a trade-mark of Shell Chemical Co.; “EpiRe2" is a
trademark of Jones-Dabney Co.; “Araldite” is a trade-
mark of Ciba Products Co.; the various “DER" and
“DEN” designations are trade designations of Dow
Chemical Co.; the “ERL” designations are trade desig-
nations of Union Carbide Plastics Division; “Syl Kem”
is a trade designation of Dow Corning; “Oxiron” is a
trademark; and “ERE—1359” is a trade designation of
Ciba Products Co.)
The compounds of Formula (I) and the nuclei of
Formula (II) have already been described in some de-
tail. As will be apparent from this description, the sub-
stituents R‘, R2, R4, and R5 can be varied considerably
without any adverse effect upon the operability of this
invention. The teachings of the aforementioned US.
Pat. Nos. 3,356,645 and 3,553,166, and of U.S. Pat.
No. 3,361,150 (Green), issued Dec. 28, 1971, are gen-
erally applicable here with respect to selection of imid-
azole substituents, which can also include 5- and 6-
member fused or separate heterocyclic or carbocyclic
rings. Substitution at the 1- position (i.e. R‘ percent H)
is least preferred. Lower alkyl substituents (including
substituted lower alkyl) are generally most preferred,
although higher alkyl substituents (containing, for ex-
ample, 7 — 36 carbons) can be used. Other aliphatic
(including substituted aliphatic) radicals can be substi-
tuted, as is conventional. Included among these are the
alkenyl and alkinyl radicals such as allyl. Fused rings
( such as fused benzene or other 6-member carbocyclic
rings) are preferably attached to the 4 and 5 positions;
thus R‘ and R5 together can comprise the three or four
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carbons or heterocyclic atoms of a fused ring. Separate
aromatic rings can be substituted at the 1-, 2-, 4-, or 5-
(preferably the 2-, 4-, or 5-) positions and can be mon-
ocyclic (e.g. phenyl, tolyl, xylyl, etc.) or polycyclic
(preferably di- or tri-cyclic, e.g. naphthyl).
As pointed out previously, the compounds of For-
mula (I) are generally useful when a latent source or
other controlled release of either an imidazole or sulfur
dioxide is needed.
For example: alpha-cyanoacrylate monomers of the
formula CH2 = C(CN)COOR, wherein R can be alkyl,
phenyl, etc., polymerize by an ionic mechanism and are
sensitive to contaminants, e.g. moisture. A consider-
able body of patent and scientific literature is available
concerning the use and storage of these monomers; see
U.S. Pat. No. 2,776,232 (Shearer et al), issued January
1, 1957, British Pat. No. 1,159,548 (Rice et al) pub-
lished July 30, 1969, U.S. Pat. No. 3,483,870 (Coover
et al), issued Dec. 16, 1969, and British Pat. No.
1,048,906 (Halpern et al), published Nov. 23, 1966. A
commercially available example of a cyanoacrylate
monomer is “Eastman 910”, trade designation of East-
man Kodak Company. Sulfur dioxide has convention-
ally been used to stabilize these monomers. It has now
been found that a compound of Formula (1), preferably
one wherein n = 1, can be used as a source of constant
sulfur dioxide pressure to preserve these monomers in
a closed system.
The principle and practice of this invention is illus-
trated by the following non-limiting Examples, wherein
all parts are by weight unless otherwise specified.
EXAMPLE 1
Ten grams of imidazole were placed in a 250 ml.
Erlenmeyer flask and exposed to gaseous sulfur dioxide
for fifteen minutes. Immediate reaction takes place as
is indicated by an exotherm. A light yellow viscous
liquid is obtained. An increase in weight of nine grams‘
resulted. (This liquid will cure epoxy resins immedi-
ately and shows no latency). The viscous liquid is sub-
sequently treated with 150 ml. CHCI3 and stirred rap-
idly. A fine white precipitate is formed and slow evapo-
ration of the solvent yields 18.5 gms. of product. Dry-
ing at room temperature under vacuum for three hours
yields 16.5 gms. of material. (m.p. = 100° — 104°;
19.9% N; 19.8%S; [N]/[S] = 2.30.)
The onezone adduct of imidazole and sulfur dioxide is
a latent curing agent for epoxy resins. Five parts of the
adduct admixed with 95 parts of epoxy resin (Epon
828) shows no increase in viscosity over a period of
months. At 100° C., this mixture has a gel time in ex-
cess of 30 minutes, whereas a similar mixture ofimidaz-
ole and epoxy has a gel time of 5 minutes.
The onezone adduct shows a slow decomposition to
the twozone adduct. This decomposition is shown by an
almost linear decrease in sample weight over a period
of about 75 hours. There was no further change in
sample weight from the 80th to the 135th hour, and
weighings were then discontinued.
EXAMPLE 2
Two moles (136 gm) of imidazole were placed in a
three-neck flask fitted with a condensor, a gas inlet
tube, and a stirrer. The imidazole was dissolved in 200
cc. of chloroform. Gaseous sulfur dioxide (one mole)
was bubblediinto the solution through the inlet tube as
the solution was stirred. After the addition of the sulfur
dioxide,‘ stirring was continued for one hour. The solu-
'3,'993-,6"78
9
tion was transferred to a Rotovapor and the solvent
evaporated off at room temperature. A white solid was
obtained upon removal of the solvent. (M.p. = 70° C;
21.0% N; 12.9% S; [N]/[S] = 3:71.). The elemental
analysis indicated that the compound is lmid.,SO2,
where lmid = imidazole. The solid showed no weight
loss over a period of months. .
Five parts of the solid were added to 100 parts of
“Epon” 828 (Trademark of Shell Chemical Company)
10
imidazole (Example 3); 2-methyl imidazole (Example
4);‘ 1,2-dimethyliimidazole» (Example 5); 2-ethyl, 4-
methyl imidazole '( Example 6); and benzimidazole (Ex-
ample 7). Data on these compounds or adducts is set
forth in Table l.=The melting point of morpholine-sulfur
dioxide is also given in Table l‘f0r comparison.
Examples 8 — 11 are tabulated’ in Table [I and illus-
trate the use of the compounds of Examples 1, 2, 5, and
7 with a curable epoxide. The curable epoxide mono-
resin, which is a diglycidyl ether of Bisphenol A. A 10 mer (sometimes referred to as a “prepolymer”) is
portion of this mixture was immediately heated to 160° “Epon” 828 (trademark of Shell Chemical Corp. for a
C. The sample cured to a hard resin in less than three viscous liquid diglycidyl ether of bisphenol A having an
months. The Barcol hardness of the resulting cured epoxide equivalent weight slightly greater than the
sample was 85. Another portion of the mixture was theoretical 170 and an epoxide functionality of slightly
stored on the laboratory shelf for 3 months,’ during 15 less than 2.0). In Examples 8, 9, 10A, and HA, 95% by
which time no change in the consistency of the resin weight of the liquid epoxide monomer is combined with
was noted. The 3-month-old portion was warmed to 5% by weight of the compound of Examples 1, 2, 5, and
160° C., and cured at this temperature to a hard resin in 7, respectively; in Examples 10B and 1 1B 90 wt. % of
less than 3 minutes. The Barcol hardness of this cured the epoxide is combined with 10 wt. % of the com-
resin was 85. (A resin system is considered “cured” 20 ‘pound of Examples 5 and 7, respectively. For compari-
when it has reached the most advanced state of harden- son, data on 5 ‘wt. % imidazole, benzimidazole, and
ing for that system.) 1,2-dimethyl imidazole are also shown in Table II; the
E I H epoxide is again “Epon” 828.
g . Xamp es‘ to ; In‘ Table II, the Barcol Hardness test is the standard
In Examples 3 to 7, imidazole-sulfur dioxide adducts 25 935 ASTM Test. “Gel time” is a measure of the length
were prepared in_the same manner as Example 2 from of time a sample of resin may be maintaned in a pliable
sulfur dioxide and the following imidazoles: 1-methyl form at a given temperature.
TABLE I
d ts mi ' 01 s n Sulf r Dioxide
EQUND CALCULATED
Ex. Adduct m.p. % N % S [N]/[Sl ”/I N. '/I 5
1 100-104" 19.9 19.8 2.30 21.2 24.2
I . I
, N N—H . so,
‘ \/
2. _ V 65-70’ 21.0 12.9 3.71 28.0 9 l6.()
' 5°‘
3. ' 9 - i60—65° 20.7 10.2 4.73 24.5 14.0
l\l\\/l’~«l—CH_., . so,
4." 60-65“ 19.3 12.5 ’ 3.51 24.5 14.0
I l _
r~1\/1~I—H . so,
CH3 2
5 |=__._________l 138-l40°» 16.7 15.3 2.50 17.5 20.0
N \/N—CH, . so,
CH.
6. » vi_scqus 14.5 5.6 5.9 19.7 11.2
C L'q""d
1>~1\\%~1-11 . so,
3,993,678
' TABLE ll-continued
cs lmida ol s an ulfur Dioxide K ‘ 7 ‘ . '
' ' ND gA! gm ATED-
Ex. Adduct ’ m.p. % N i "/c S ‘[N]/[S] ’/c N. 7! S
7. H . i35;14o° 1x.3 7.5‘ 5.58 2 13.? 1017
/ ~' 7 i . l . , .:
N = ,
N V V .
l ‘ 5|
* _ /_‘\ i i V V 80-85“
0- N—H . SO, v
‘US. Pal. Nn. 2.270.490
TABLE II
I Examples 8 — ll
Amount GEL TIME’ (minuteszscconds) ’ At: Barcol Hardness
Example Compound of -‘ (wt. ‘7() ‘ 100° C. l20° C.. l40° C. l60° C. l80° C. 200° C. of Cured Product
8 Example 1 ’ ' 5 30 min: ' 9 min: 2 min: 1 min: ' ' 84
_ 2] sec. 19 sec. 21 sec. — 41 sec. -
9 Example 2 p 5 41 min: 21 min; 4 min: 2 min: 1 min: r— 84
V ' 5 sec. ‘ g 27 sec. 40 sec. 10 sec. 44 sec.
l0A ‘ Example 5 ' 5 ~ — . — —— >90 min. 93 min: 85 min: 85'
. _ e ; I e _ - . 35 sec.
l0B Example 5 l_0 — — — — 17 min: 2 min: . 85
‘ - 4 sec. I3 sec. ‘
llA Example 7 5 — — — >90 min. >90 min. >90 min. 80
HB Example 7 l0 — —— — — 11 min: 4 min: 80
‘ 30 sec. I I see.
imidazole _5 5 min: > 2 min: l min.
_ _ _3 sec. 40 sec. 24 sec. .15 sec. ——
henzimidazole 5 . _ — . -— 55 min: 2 min: l min:
- ~ - - 18 sec. 40 sec. ll sec. 47 sec;
l,2-dimcthyl ‘ V 4
imidazole 5 — — 49 sec. 41‘ sec. 27 sec. I8 sec.
What is claimed is:
1. A stabilized composition comprising an alpha- - _ _ _
cyanoacrylate monomer of the formula ‘"l:''‘_’‘“ R!» Rlzv R‘; ?“d l"d5Pe“deml_Yt‘YePT€‘%5:“t
CH2=C(CN)COOR, wherein R IS alkyl or phenyl, ad- 40 5“ Smuems 5‘? °°t°_ ''.°‘_“ 5 g"°“P °°“515_"‘g °_ Y’
mixed with a stabilizing amount of a compound of the dmgenv 3" allphauc radlcal am an ammatlc radwalr
formula and together R‘ and R5 can be the residue of a fused
(lmid),. - so, ring. \
wherein Z. A composition according to claim 1 wherein R‘,
»n is 1, 2, or 3 or mixtures thereof, and 45 R‘, R3 and R‘ are independently selected from the
group consisting of hydrogen and lower alkyl of l to 6
carbon atoms.
3. A‘ composition according to claim I wherein said
fused ring is a benzene ring.
4. A composition according to claim 1 wherein R‘,
[mid is a compound of the formula
R4_c 1- c._Rs g 50 R’, R”, R‘ and R5 independently represent substituents
Ill IL__Rl 3 selected from the group consisting ofhydrogen, alkyl of
\\ / up to 36 carbon atoms, alkenyl, alkmyl; phenyl; tolyl;
xylyl and naphthyl; and together R‘ and R5 can be the
2 ‘lg 55 residue of a fused benzene ring.
' * * * * *
60
65
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENTNO. : 3,993,678
DATED : November 23, 1976 4
|NVENTQm$); ,Norman P. Sweeny and Karl Friedrich Thom
Hbcmmmdmmmmrwmmsmtmamw—mmmmdmmmamtmtwmLammPmmt
amhmwywnmmdmsmwnmmw
Column 1, line 61, change "curvature" to —- curative —- ;
Column 3, line 23, insert the formula number —— (II) —- ;
line "4, insert quotation marks around "curing
agent";
line 63, insert quotation marks around "catalyst"
mm'%nflimmf3
line 68, insert quotation marks around
"curing agent";
Column 4, line 2, insert quotation marks around "latent";
line H, change "therefor" to —- therefore -- ;
line 8, insert quotation marks around "shelf life"
and "pot life";
Column 5, line 19, change "the" (second occurrence) to -- of —
lines 38-39, insert quotation marks around "Imid";
Column 6, line 25, insert quotation marks around
' —- "pot life" —- ;
line 39, insert quotation marks around "monomers"
and "prepolymers";
line #8, insert brackets in the formula so it reads:
—— Ep - CR2-E O—Rl-O-CR2—CROH-CR23-Z O—Rl-O-CR2-Ep -- .
Column 7, line 29, change "ERL" to -— ERLA -- so it reads
-- "ERLA"-4052 -— ;
line 58, change "percent" to —- # —- , so it reads:
—- (i.e. R1 aé H).--.
Signcd and Scaled this
Twelfth Day of April 1977
[SEAL]
Arrest:
C‘
RUTHC MASON . C.MARSHALLDANN
AF 16’-"U18 Off???’ (‘mmnissimzer ofPaten!s and Trademarks
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