Sulfur Dioxide - Imidazole Adducts
Year:
Abstract:
The disclosed compounds are adducts of imidazole or derivatives thereof and sulfur dioxide. The adducts are apparently of the Lewis acid-Lewis base type, and are useful as latent curing agents for epoxide resins. The adducts are prepared by interacting the imidazole and sulfur dioxide under anhydrous conditions. Equimolar imidazole-SO2 adducts can serve as a source of sulfur dioxide at room temperature.
Type of document:
Language:
A United States Patent, £191.:
Sweeny et al.
3,943,146
Mar. 9, 1976
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3,502,578
SULFUR DIOXIDE - IMIDAZOLE ADDUCTS
Inventors: Norman P. Sweeny, North Oaks,
Minn.; Karl Friedrich Thom,
Cologne, Germany
Minnesota Mining and
Manufacturing Company, St. Paul,
Minn.
Filed: Feb. 26, 1974
Appl. No.: 445,862
Related U.S. Application Data
Division of Ser. No. 262,557, June 14, 1972, Pat. No.
3,839,282.
U.S. Cl ............................. .. 260/309.2; 260/309
Int. Cl.’ ...................................... .. C07D 235/04
Field of Search ........................ .. 260/309, 309.2
Assignee:
References Cited
UNITED STATES PATENTS
3/1970 Raifsnider ...................... .. 260/309.6
OTHER PUBLICATIONS
Die Makromolekulare Chernie, 126 ; 16-22, (1969),
Matsuda et al.
Primary Examiner—-Sherman D. Winters
Attorney, Agent, of Firm—Alexander, Sell, Steldt &
DeLaHunt
[5 7] ABSTRACT
The disclosed compounds are adducts of imidazole or
derivatives thereof and sulfur dioxide. The adducts are
apparently of the Lewis acid-Lewis base type, and are
useful as latent curing agents for epoxide resins. The
adducts are prepared by interacting the imidazole and
sulfur dioxide under anhydrous conditions. Equimolar
imidazole-S02 adducts can serve as a source of sulfur
dioxide at room temperature.
' 3 Claims, No Drawings
3,943,146
1
SULFUR DIOXIDE - IMIDAZOLE ADDUCTS
This is a division of application Ser. No. 262,557,
filed June 14, 1972, now U.S. Pat. No. 3,839,282.
FIELD OF THE INVENTION
This invention relates to sulfur dioxide-imidazole
adducts and methods for making them, the “imidazole”
portion of the adduct being either imidazole itself
(C;,H.,N2) or a derivative thereof. An aspect of this
invention relates to latent epoxy curing agents and
latent curable epoxide resin systems containing sulfur
dioxide-imidazole adducts. A further aspect of this
invention relates to a source for an acid stabilizer in a
closed system.
DESCRIPTION OF THE PRIOR ART
It is well known that sulfur dioxide is a Lewis acid,
though not nearly so strong a Lewis acid as, for exam-
ple, boron trifluoride. It is also known that nitrogen
bases (e.g. amines) are Lewis bases and can react with
sulfur dioxide to form adducts. The literature relating
to such adducts is extensive, representative examples
being W. C. Femelius, Ed., Inorganic Synthesis II,
McGraw-Hill, N.Y. (1946); W. E. Byrd, Inorganic
Chemistry 1, p. 762 (1962); K. R. Hoffman et al, J.
Am. Chem. Soc. 68, p. 997 (1946), H. A. Hoffman et
al, J. Am. Chem. Soc. 70, p. 262 (1948). The Byrd.
article indicates that the exact structure of aromatic
amine-sulfur dioxide complexes is not well understood,
since it is possible that the sulfur dioxide could be
bound to the adduct via the pi-complex of the aromatic
ring. The picture is further complicated by data in the
Byrd article and both Hoffman et al articles indicating
that some of these aromatic (or heterocyclic-aromatic)
amine-sulfur dioxide adducts or complexes are unsta-
ble, though there is little doubt that true adducts, rather
than simple mixtures, are formed.
According to U.S. Pat. No. 3,270,490 (Wood), is-
sued January I942, morpholine and sulfur dioxide
react to form a compound useful as a photographic
developer, local anesthetic, or antioxidant, but in this
case it is suggested that the compound can be a true
salt, i.e. a salt of the cation-anion type. Some of the
aromatic amine-sulfur dioxide adducts exhibit crystal-
line character and have sharp melting points, but prob-
ably lack this high degree of ionic character. The na-
ture of the amine (aliphatic, aromatic, aromatic hetero-
cyclic, nonaromatic heterocyclic, etc.) appears to have
significant effects upon the nature of the sulfur dioxide
adduct or compound, but these effects have not been
explored fully enough to postualte any general rules for
all the possible adducts.
Apparently none of these prior art adducts or com-
pounds has been investigated for use as a latent catalyst
or initiator or curative in epoxy resin technology,
though amines per se have been investigated exten-
sively. Several different Lewis acid-Lewis base adducts
of the amine-boron trifluoride type have been carefully
studied by epoxy resin chemists, and various theories
have been proposed to explain their potency or latency,
as the case may be, in curing diglycidyl ether-bisphenol
A epoxides at various cure temperatures. See, for ex-
ample, Harris et al, J. Appl_. Polymer Science 10, p. 523
(1966). The Harris et al article provides little or no
guidance for one attempting to use a Lewis acid-Lewis
base adduct derived from sulfur dioxide instead of
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boron trifluoride. The degree of latency of an amine-, _
BF3 adduct appears to be independent of its stability
(Harris et al, op cit., pp. 523-525 and 527), but the
stability of amine-SO, adducts is so variable that la- _
tency might very well be a function of the stability of
the adduct. 4
imidazole and its derivatives have been used as non-
latent initiators or curative-catalysts for epoxide resins,
and various approaches have been used to make latent
compounds or complexes containing imidazole nuclei;
see, for example, U.S. Pat. No. 3,553,166 (Anderson et
al), issued Jan. 5, 1971. Apparently, imidazole-sulfur
dioxide adducts have never been reported in the litera-
ture and have never been proposed for use as epoxy
curing agents or for any other purpose. In view of the
variations in the stability of different types of aminesul-
fur dioxide adducts and the lack of guidance in the
prior art as to their behavior as epoxy initiators, it
would be difficult at best to predict the stability and
utility of an imidazole-sulfur dioxide adduct. Nor is it
even possible to predict with certainty from the avail-
able prior art if such an adduct can even be made and
what its structure might be. Analogies between imidaz-
ole and other heterocyclic and/or aromatic and/or ali-
phatic amines are difficult to draw, due to the unique-
ness of the imidazolenucleus
kN——@N—;).
I I I I
Accordingly, this invention contemplates synthesiz- 7
ing adducts from imidazole or derivatives thereof and V
sulfur dioxide. This invention further contemplates
using these adducts in polymer chemistry and formulat-
ing either curable latent epoxy resin systems or stabi-
lized acrylate monomers containing the adducts.
SUMMARY or THE. INVENTION
Briefly summarized, the present invention involves
the synthesis of imidazole-sulfur dioxide adducts and
the discovery that these adducts are useful both asa
source for an acidic stabilizer and in the fomiulation of
latent curable epoxides. These latent curable systems
have a shelf life of weeks or months (e.g. at least 6
months) and are rendered non-latent at elevated tem- .
peratures (e.g. above 50° C., preferably above 130°
C.); that is, the typical epoxide curing reactions can be
made to occur expeditiously at these elevated tempera-
tures. The compounds of this invention can be pre-
pared by exposing imidazole or a derivative thereof
(optionally dissolved in a solvent) to liquid or gaseous
sulfur dioxide, or a saturated solution thereof, under
anhydrous conditions for a period of several minutes
until the compound precipitates out as a solid sulfur
dioxide-imidazole "adduct. The apparent behavior _of
these solid products in the presence of curable epoxy
resins is evidence not only of utility, but also of a stable,
adduct-like structure, as opposed to a mere physical
mixture. The adducts decompose upon heating into
sulfur dioxide and imidazole (or an imidazole deriva-
tive) and thereby serve as a latent source for either the
imidazole or sulfur dioxide.
DETAILED DESCRIPTION
Adduct-like compoundsvrnade according to the pres-
ent invention can be represented by the following for-
3,943,146
mula:
(Imid_),;;S0, “((1)
wherein Imid_ is imidazole or a derivative thereof," i.e. a
nucleus of the formula V
R‘ .
\
C
I45
in
R5 Z.’ ‘
. _RI ‘
3 _,
V
-The n tenn- represents a small number less than 4,
preferably an integer. The exact structure of the vari-
ous species encompassed by nris not a known, but avail-
able evidence substantiates the formation of ‘Lewis
acid-Lewis base adducts wherein n=l, 2, or 3 or mix-
tures of these species. When n=1, these» compounds
have a tendency to lose sulfur dioxide slowly until the
rz=2 species (the most stable) is formed.
The terms R‘, R”, R‘, and R5 represent suitable sub-
stituents or hydrogen, the preferred substituents being
nonhindering organic radicals such as alkyl or aryl
radicals or, particularly in the case of R4 and R5, fused
rings. For convenience, the term “an imidazole” or “an
imidazole nucleus” is used in this specification to de-
note both imidazole itself (C3N2H4) and the imidazole
derivatives of formula (II), set forth previously.
The term “curingagent” is used to denote agents
which assist or participate in hardening or crosslinking
or polymerization reactions which solidify or increase
the viscosity of liquid epoxide monomers or prepoly-
mers or convert solid epoxides to tough, durable ther-
moset materials. “Curing agents” are referred to as
“hardeners” or “_crosslinkers” in some contexts, be-
cause of their ability to convert even the liquid’ mono-
mers or prepolymers to thermoset solids. It is also com-
mon in the art to refer to imidazole as a “catalyst” or
“initiator” since it assists in the opening of the oxirane
ring.’ However, it is established that imidazole can make
a contribution _to the properties of the cured epoxide
and is thus more than a simple catalyst. For consistency
of terminology, the term “curing agent” is used in this
specification. I ~ .
In the art-‘of curing or hardening epoxide resins, ‘a
“latent”-curing agent is one which is effective only
under certain specific conditions, e.g. temperatures
above 50° or 100° C. A latent. curing agent can there-
fore be includedin a one-part curable system which is
storable for long periods of time at normal ambient
temperatures, and the storable system can be said to
have good storage stability or a long “shelf life” or “pot
life”. The shelf life of a liquid one-part system can be
conveniently determined by observing its viscosity_; any
tendency toward premature gelationwill, of course, be
evidenced by an increase in viscosity.
Adducts of an imidazole and sulfur dioxide can be
synthesized by one of the following methods, provided
that anhydrous conditions are maintained.
1. An imidazole is dissolved in a solvent such as ace-
tonitrile and gaseous sulfur dioxide is bubbled through
the solution. An exothermic reaction occurs. Upon
(II)
C
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dilution with the solvent, a white precipitate forms
which is the imidazolesulfur dioxide adduct.
2. Gaseous sulfur dioxide can be passed over an imid-
azole and the adduct forms. The solid adduct may be
recovered from the reaction mass by treating it with a
solvent.
3. A solution of an imidazole in a solvent can be
added to another portion of a similar or the same sol-
vent which’ is saturated with sulfur dioxide. A precipi-
tate is formed which is the imidazole-sulfur dioxide
adduct.
,4. Liquid sulfur dioxide can be added to an imidazole
(either as the pure compound or as a solution of the
compound) and the adduct forms. The mixture is
treated with a solvent to recover the solid adduct.
5. A solution of an imidazole can be placed in an
autoclave and the autoclave pressurized with sulfur
dioxide. The adduct precipitates out of solution.
The sulfur dioxide gas reactions may utilize diluent
gases to act as carriers and controls for the exothermic
reaction. .
The 2:1 adducts (2 imidazole:l S02) are more stable
than the 1:1 adducts. Sulfur -dioxide loss occurs with 1
1:1 adducts at room temperature over a period of three
to four days. The equation for this decomposition is:
2 (Imid.SO2_2§°;~> (Imid)2.SO, + S02 (gas) (Eq. 1)
wherein Imid is as defined previously.
It is difficult to remove the last traces of solvent from
the compounds of Formula (I), and mixture of com-
pounds wherein n has more than one value, e.g. 2 and
3, can form.
The adduct-like compounds of this invention decom-
pose or dissociate according to the following equation:
~ heat
(Imid ),..SO2 ——-———->n Imid + SOWM,
(I) (11)
(Eq. 2)
For a given “Imid” moiety, the dissociation tempera-
tures of the compounds of formula (I) can vary when n
varies. For example, for 1,2-dimethylimidazole, the
dissociation temperature of the n=2 species is higher
than that of the rr=1 species. The properties of cured
epoxide systems which have been obtained by heating
the curable latent systems containing formula (1) com-
pounds can also vary with n for a given “Imid” moiety.
The dissociation temperatures are not fixed precisely,
but generally appear to be significantly higher than
room temperature. Under normal ambient temperature
and pressure, e.g. 23° C./760 mm of Hg, dissociation of
the 1:1 (i.e. rz=1), 2:1 (n=2), and 3:1 (rr=3) adducts
according to Equation 2 is, to say the least, difficult to
‘detect. Experimentation with curable epoxide materi-
, als such as diglycidyl ethers of bisphenol A shows that
the adducts have little, if any, eflect upon the viscosity
‘of the epoxide over a period of months, indicating an
epoxide pot life longer than 6 months. This pot life data
indicates that little or no free imidazole or imidazole
derivative is available for interaction with the vicinal
epoxide (oxirane) ring, since free imidazole can cure
typical curable epoxide systems in a manner of minutes
at room temperature; see Farkas et al, J. Appl. Polym.
Sci. 12, 159 (1968). Even the latentizing of imidazole
with acetic acid to form imidazole acetate salts extends
the pot life of the epoxide system to only about three
3,943,146
5 . .
weeks; see U.S. Pat. No. 3,356,645 (Warren), issued
Dec. 5, 1967. Thus, asimple comparison with known
curable epoxide systems provides further evidence that
the adducts of the present invention are reasonably
stable compounds at nonnal ambient temperature and
pressure, at least insofar as loss of the imidazole moiety
is concerned. Some clearly detectible loss of imidazole
can occur at temperatures above the melting points of
the adducts, particularly in the range of 1009- 200° C.,
as is subsequently shown by the data Table II. Since the
adducts have varying degrees of stability at tempera-
tures above 100° C., the rate or extent of dissociation
can be selected in accordance with the desired rate of
cure or gel time, as the case may be. To illustrate: given
a temperature of 180° C. and a typical latent curable
system containing a formula (1) compound of this in-
vention, the gel time is much longer for “Imid” = benz-
imidazole than for “Imid” = imidazole (C3N2H.,). At
160° C., the benzimidazole adduct appears to have
little or no effect upon a diglycidyl ether-bisphenol A
epoxide prepolymer; but the imidazole adducts are
very effective at this temperature. The 1-alkyl imidaz-
ole species of Formula (I) also exhibit longer gel times.
The properties of the cured epoxides obtained accord-
ing to this invention are generally satisfactory.
The compounds of Formula (I) are generally solids
with fairly small melting ranges, typically not more than
5° Centigrade. These data can be compared to the
80°—85° C. melting range of morpholine-sulfur dioxide,
which is reported to be a salt-like chemical compound
in the U.S. Pat. No. 2,270,490 referred to previously.
The compound (Imid)3.SO2, where Imid = 2-ethyl-4-
methylimidazole, appears to be a viscous liquid, but, as
shown subsequently by Table I, this is not typical.
Formulation of curable epoxide systems containing
curing agents of this invention can be carried out along
the lines generally laid down by latent imidazole epox-
ide curing technology, e.g. the technology described in
the aforementioned U.S. Pat. Nos. 3,553,166 and
3,356,645. U.S. Pat. No. 3,553,166 also describes suit-
able co-curatives (e.g. of the dicyandiamide type)
which can be included in the curable system. It is pre-
ferred to introduce at least 0.1% by weight, based on
the weight of the epoxide monomer or prepolymer, of
a compound of Formula (I) into the curable system, 4
and levels of 1—20% by weight are particularly useful.
Levels higher than 20% — even 50% or more — are
permissible but excessively increase the cost of the
system without any significant beneficial result.
Typical one-part curable epoxy resin systems formu-
lated according to this invention comprise (1) 0.1 ~ 20
parts by weight of a curing agent of Formula (I), (2) at
least 80 parts by weight of a suitable cycloaliphatic,
aliphatic, aromatic, or heterocyclic epoxide, and (3) O
— 300 parts by weight of suitable fillers, extenders,
flexibilizers, pigments, and the like, e.g. colloidal silica.
These one-part systems have sufficient shelf-life at
normal ambient temperature to allow for most ordinary
shipping and inventory procedures, although the stabil-
ity of the system can be further enhanced, if desired, by
special precautions such as careful temperature control
during storage. It is generally not necessary to formu-
late two-part systems (with the epoxide in one con-
tainer and the curing agent in another). If a two-part
system is made up, however, the benefits of this inven-
tion will still be apparent to industrial users who blend
the two parts and then carry out one or more coating,
molding, laminating, casting, or impregnating‘ steps
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prior to curing at cure temperatures above 100° C.
These steps can be carried out in a leisurely fashion,
taking advantage of the long room temperature “pot “—
life” prior to curing at elevated temperatures.
Epoxides suitable for use in this invention canpbe
aliphatic, cycloaliphatic, aromatic or heterocyclic and
will typically have an average epoxy equivalency (i.e.
the number of epoxy groups contained in the average
molecule) of fromabout 1.7 to 6.0, preferably 2 or 3,
this value being the average molecular weight of the
epoxide divided by the epoxide equivalent weight. The
epoxy equivalent weight, which is determined by multi-
plying the sample weight by 16 and dividing by the
number of grams of oxirane oxygen in the sample, is
typically greater than 100 for commercially useful cur-
able systems. These materials are variously referred to
as epoxide “monomers” or “prepolymers” and in any
event can contain repeating units, e.g. repeating ether
units. Typical of such epoxides are the glycidyl-type
epoxy resins, e.g. the diglycidyl ethers of polyhydric
phenols and of novolak resins, such as described in
“Handbook of Epoxy Resins”, by Lee and Neville-,
McGraw-Hill Book Co., New York (1967).
Another useful class of epoxides has a structure of
the following type:
EP — CR, —[— O—R‘—0—CR2-—-CROH~CRfi,—O — .
R‘ — CR, — Ep _ (III)
01'
R‘(OCR, — Ep),. (IV)
where _ .
Ep is an epoxide ring, g _
R is hydrogen, or a non-hindering aliphatic group (e.g.
methyl); V , __
R‘ is a divalent aliphatic or aromatic radical; and
z is a number from 0 to about,5.
In Formula IV, .
n is a number from 1 to 6.
Typically, these epoxides are glycidyl ethers of poly-
hydric phenols obtained by reacting a polyhydric phe-
nol or aliphatic polyol with an excess of chlorohydrin,
such as epichlorohydrin, e.g. the diglycidyl ether of
5 Bisphenol-A or of resorcinol, 1,4-butane diol, or the
like, Further examples of epoxides of this type which
can be used in the practice of this invention are de-
scribed in U.S. Pat. No. 3,018,262 (Schroeder), issued
Jan. 23, 1962. - _
The preferred cycloaliphatic epoxide monomers or
prepolymers preferably contain at least one 5- or 6-
membered carbocylic ring (or heterocyclic ring with
equivalent properties) on which is substituted the epox-
ide functional group. In polycyclic cycloaliphatic epox-
ides, the -two rings are preferably independent and
preferably joined by a bridging radical containing at
least one ester or ether linkage. A plurality of these
ester or ether linkages can provide flexibilizing proper-
ties in the cured system. Further examples of cycloali-
phatic epoxide compounds are described in U.S. Pat.
No. 3,117,099 (Proops et al), issued Jan. 7, 1964.
- There are a host of commercially available epoxides
which can be used in this invention, including the di-
glycidyl ether of Bisphenol-A (e.g. “Epon” 828,
‘,‘EpiRez” 522-C, “Araldite” 7072, “Epon” 1002 and
“DER” 332), mixtures of the diglycidyl ether of Bis-
phenol A with an alkyl glycidyl ether (e.g. “ERL”
2795 )1,-.vinylcyclohexene dioxide (e.g. “ERL” - 4206),
3,943,146
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3,4-epoxycyclohexylmethyl-3,
4-epoxycyclohexane,-1;
carboxylate (e.g. “ERL”-4221), 3,4-epoxy-6-methyl.- .‘
cyclohexylmethyl-3,4-epoxy-6-methylcyclohexane car-
boxylate (e.g. “ERL”-4201), bis(3,4-epoxy-6-methyl-
cyclohexylmethyl)adipate (e.g. “ERL”—4289), bis(2,3-
epoxycyclopentyl)ether (e.g. “ERLV-0400), aliphatic
epoxy modified with polypropylene glycol (e.g.
“ERL”-4050 and “ERL”-4052), dipentene dioxide
(e.g. “ERL”-4269), epoxidized polybutadiene (e.g.
“Oxiron” 2001), silicone epoxy (e.g. “Syl-Kem” 90),
1,4-butanediol diglycidyl ether (e.g. “araldite” RD-2),
polyglycidyl ether of phenolfonnaldehyde novolak
(e.g. “DEN”-431 and “DEN”-438) resorcinol diglyci-
dyl ether (e.g. Ciba “ERE”-1359), and epoxidized
unsaturated esters of carboxylic acids having more than
six carbon atoms, e.g. expoxidized soybean oil.
(“Epon” is a trade-mark of Shell Chemical Co.;
“EpiRez” is a trademark of Jones-Dabney Co.; “Aral-
dite” is a trademark of Ciba Products Co.; the various
“DER” and “DEN” designations are trade designations
of Dow Chemical Co.; the “ERL” designations are
trade designations of Union Carbide Plastics Division;
“Syl Kem” is a trade designation of Dow Coming;
“Oxiron” is a trademark; and “ERE-1359” is a trade
designation of Ciba Products Co.)
The compounds of Formula (I) and the nuclei of
Fonnula (II) have already been described in some de-
tail. As will be apparent from this description, the sub-
stituents R‘, R2, R4, and R5 can be varied considerably
without any adverse effect upon the operability of this
invention. The teachings of the aforementioned U.S.
Pat. Nos. 3,356,645 and 3,553,166, and of U.S. Pat.
No. 3,631,150 (Green), issued Dec. 28, 1971, are gen-
erally applicable here with respect to selection of imid-
azole substituents, which can also include 5- and 6-
member fused or separate heterocyclic or carbocyclic
rings. Substitution at the 1- position (i.e. R‘ 75 H) is
least preferred. Lower alkyl substituents (including
substituted lower alkyl) are generally most preferred,
although higher alkyl substituents (containing, for ex-
ample, 7 — 36 carbons) can be used. Other aliphatic
(including substituted aliphatic) radicals can be substi-
tuted, as is conventional. Included among these are the
alkenyl and alkinyl radicals such as allyl. Fused rings
(such as fused benzene or other 6—member carbocyclic
rings) are preferably attached to the 4 and 5 positions;
thus R‘ and R5 together can comprise the three or four
carbons or heterocyclic atoms of a fused ring. Separate
aromatic rings can be substituted at the 1-, 2-, 4-, or 5-
(preferably the 2-, 4-, or 5-) positions and can be
monocyclic (e.g. phenyl, tolyl, xylyl, etc.) or polycyclic
(preferably di- or tri-cyclic, e.g. naphthyl).
As pointed out previously, the compounds of For-
mula (I) are generally useful when a latent source or
other controlled release of either an imidazole or sulfur
dioxide is needed.
For example: alpha-cyanoacrylate monomers of the
formula CH2 = C(CN)COOR, wherein R can be alkyl,
phenyl, alkoxy, etc., polymerize by an ionic mechanism
and are sensitive to contaminants, e.g. moisture, A
considerable body of patent and scientific literature is
available concerning the use and storage of these ‘mon-
omers; see U.S. Pat. No. 2,776,232 (Shearer et al),
issued Jan. 1, 1957, British Pat. No. 1,159,548 (Rice et
al) published July 30, 1969, U.S. Pat. No. 3,483,870
(Coover et al), issued Dec. 16, 1969, and British Pat.
No. 1,048,906 (Halpern et al), published Nov. -23,
1966. A commercially available example of a cyanoac-
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rylate monomer is “Eastman 910”, trade designation of
Eastman Kodak Company. Sulfur dioxide has conven-
tionally been used to_ stabilize these monomers. It has
now been foundthat acompound of Formula (I), pref-
erably one wherein n = 1, can be used as a source of
constant sulfur dioxide pressure to preserve these mon-
omers in a closed system.
The principle and practice of this invention is illus-
trated by the following non-limiting Examples, wherein
all parts are by weight unless otherwise specified.
EXAMPLE 1
Ten grams of imidazole were placed in a 250 ml.
Erlenmeyer flask and exposed to gaseous sulfur dioxide
for fifteen minutes. Immediate reaction takes place as
is indicated by an exotherrn. A light yellow viscous
liquid is obtained. An increase in weight of nine grams
resulted. (This liquid will cure epoxy resins immedi-
ately and shows no latency). The viscous liquid is sub-
sequently treated with 150 ml. CHCI3 and stirred rap-
idly. A fine white precipitate is formed and slow evapo-
rationvof the solvent yields 18.5 gms. of product. Dry-
ing at room temperature under vacuum for three hours
yields 16.5 gms. of material. (m.p. = 100° — 104°;
19.9% N; 19.8%S; [N][S]==2.30.)
The onezone adduct of imidazole and sulfur dioxide is
a latent curing agent for epoxy resins. Five parts of the
adduct admixed with 95 parts of epoxy resin (Epon
828) shows no increase in viscosity over a period of
months. At 100° C., this mixture has a gel time in ex-
cess of 30 minutes, whereas a similar mixture of imidaz-
ole and epoxy has a gel time of 5 minutes.
The onezone adduct shows a slow decomposition to
the two:one adduct. This decomposition is shown by an
almost linear decrease in sample weight over a period
of about 75 hours. There was no further change in
sample weight from the 80th to the 135th hour, and
weightings were then discontinued.
EXAMPLE 2
Two moles (136 gm) of imidazole were placed in a
three-neck flask fitted with a condensor, a gas inlet
tube, and a stirrer. The imidazole was dissolved in 200
cc. of chloroform. Gaseous sulfur dioxide (one mole)
was bubbled into the solution through the inlet tube as
the solution was stirred. After the addition of the sulfur
dioxide, stirring was continued for one hour. The solu-
tion was transferred to a Rotovapor and the solvent
evaporated off at room temperature. A white solid was
obtained upon removal of the solvent. (M.p. = 70° C;
21.0% N; 12.9% S; [N][S] = 3.71.) The elemental
analysis indicated that the compound is Imid2SO2,
where Imid = imidazole. The solid showed no weight
loss over a period of months. _
Five parts of the solid were added to 100 parts of
“Epon” 828 (Trademark of Shell Chemical Company)
resin, which is a diglycidyl ether of Bisphenol A. A
portion of this mixture was immediately heated to 160°
C.iThe sample cured to a hard resin in less than 3 min-
utes. The Barcol hardness of the resulting cured sample
was 85. Another portion of the mixture was stored on
the laboratory shelf for 3 months, during which time no
change in the consistency of the resin was noted. The
3-month-old portion was warmed to 160° C., and cured
at this temperature to a hard resin in less than 3 min-
utes. The Barcol hardness of this cured resin was 85. (A
resin system is considered “cured” when it has reached
the most advanced state of hardening for that system.)
3,943,146
9
EXAMPLES 3 TO 11
in Examples 3 to 7, imidazole-sulfur dioxide adducts
were prepared in the same manner as Example 2 from
sulfur dioxide and the following imidazoles: l-methyl ‘
imidazole (Example 3); 2-methyl imidazole (Example
4); l,2~dimethyl imidazole (Example 5); 2-ethyl, 4»
methyl imidazole (Example 6); and benzimidazole (Ex-
ample 7). Data on these compounds or adducts is set
forth in Table I. The melting point of morpholine-sulfur
dioxide is also given in Table I for comparison.
Examples 8 — 11 are tabulated in Table II and illus-
trate the use of the compounds of Examples 1, 2, 5, and
7 with a curable epoxide. The curable epoxide mono-
mer (sometimes referred to as a “prepolymer”) is
“Epon” 828 (trademark of Shell Chemical Corp. for a
10
15
.10
‘viscous liquid diglycidyl ether of bisphenol A having an
epoxide equivalent weight slightly greater than the
theoretical 170 and an epoxide functionality of slightly
less than 2.0). In Examples 8, 9, 10A, and 1 1A, 95% by _
weight ‘of the liquid epoxide monomer is combined with
5% by weight of the compound of Examples 1, 2, 5, and
7, respectively; in Examples 10B and 11B 90 wt. % of
the epoxide is combined with 410 wt. % of the com-
pound of ‘Examples 5 and 7, respectively. For compari-
son, data on 5 wt. % imidazole, benzimidazole, and
1,2-dimethyl imidazole are also shown in Table II; the
epoxide is again “ Epon” 828.
In Table II, the Barcol Hardness test is the standard
A 935 ASTM test. “Gel time” is a measure of the length
of time a sample of resin may be maintained in a pliable
form at a given temperature.
TABLE]
Adducts of imidazole: and Sulfur Dioxide
FOUND CALCULATED
Ex. Adduct m.p. %N %S [N]/[S] %N %S
1. NI NI _ N o 502 100—104° 19.9 19.8 2.30 21.2 24.2
2. N\/N—H , 502‘ 55—70° 21.0 12.9 3.71 28.0 16.0
2
3. NI N_cN . 50 60-65“ 20.7 10.2 4.73 24.5 14.0
\/ 3 2
2
4. NI N_ N - 502 60-65“ 19.3 12.5 3.51 24.5 14.0
\/ .
CH
3 2
5.. N\/N-CH3 502 l38—l40° 16.7 15.3 2.50 17.5 20.0
4:113
CH3
I I Viscous
6. N\/N_N -502 Liquid 14.5 5.6 5.9 19.7 11.2
C2H5
3
H
N!
7. & > ‘ soz 135—14o° 18.3 7.5 5.58 18.7 10.7
N
.3 ,9 423, 1.46 A
« 11. _ 12
‘y ‘ -'5TA.BALE:‘I;—continued
f _‘ Adages ofilmidazoles and sulruibjoxiaé
' ' ‘ ' g _ _ _ I __ _ '5 FOUND " CALCULATED
Ex. g " ' Adduct ' 2 ‘1 V. _m.p. . ‘ - N - .%S 3 [N]/[S] ‘%N %S
8. « . i 0 N_H - ~ 502 V _ , i80—85°
‘Pat. No. 2,270,490
TABLE 11
V . ‘Examples 8—ll _ ‘ A V
Amount GEL TIME (minuteszsecdnds) At: ' Barcol Hardness
Example Compound of (wt. %) l00°C. ' 120°C. l40°C. 160°C. 180°C. 200°C. of Cured Product
8 Example 1 _‘ 5 _ 30 min: 9 min: V 2 min: A 1 min:
, 21 sec. 19 sec. 21 sec. ' — 4| sec. — 84
9 Example 2 5 41 min: 21 min: 4 min: ._.2 min: 1 min: ,
. 5 5 sec. , .27 sec. .40 sec. .10 sec. 44 sec. ~ 84
10A Example 5 5 —- -— — >90 min. 93 min: 85 min.
35 sec. 85
10B Example 5 10 — — — 3 — ~ I7 min: 2 min:
. 4 sec. 13 sec. 85
HA Example 7 5 — — — >90 min. >90 min. >90 min. 80
llB Example 7 l0 — — ~ ‘ — ll min: 4 min:
30 sec. 11 sec. 80
imidazole 5 5 min: 2 min: 1 min.
3 sec. 40 sec. g 24 sec. 15 sec. —
benzimidazole 5 — _— 55 min: 2 min: 1 min:
18 sec. 40 sec. 11 sec. 47 sec.
1,2-dimethyl
irnidazole 5 — — 49 sec. 41 sec. ‘ 27 sec. l8 sec.
wherein R‘, R”, R‘ and R5 independently represent
what ls claimed 15: substituents selected from the group consisting of hy-
1' A compound of the formula 35 drogen; unsubstituted alkyl, alkenyl and alkinyl having
amid)" _ S0: 1 to 36 carbon atoms; phenyl;to1yl; xylyl and naphthyl,
and together R“and R5 can be the residue of a fused
wherein benzene ring.
2. A compound according to claim 1 wherein R‘, R2,
40 R‘ and R5 independently represent substituents se-
lected from the group consisting of unsubstituted alkyl
having 1 to 36 carbon atoms and hydrogen, and to-
n is a number from 1 to 4, and
Imid is a compound of the formula
R‘—C = C-R5
IL A .7 , gether R‘ and R5 can be the residue of a fused benzene
\/ -1?‘ ring.. _ I
\ 4,5 3. A compound according to claim 1 wherein said
,2 _ unsubstituted alkyl substituents are lower alkyl radicals
R having 1 to 6 carbon atoms.
* * * * *
so
55.
5o_ 5
£5‘. 5
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