Adhesive Cyanoacrylate Compositions with Reduced Adhesion to Skin
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Year:
Abstract:
A cyanoacrylate-based adhesive composition comprises 55-92% by weight of a 2-cyanoacrylate ester, preferably the ethyl ester, from 40-30% by weight of a vinyl chloride/vinyl acetate copolymer and not more than 25% by weight of a plasticizer (the plasticizer may be omitted entirely). The copolymer is preferably a vinyl chloride/vinyl acetate/maleic acid terpolymer. The adhesive compositions have greatly reduced adhesion to skin, not forming strong skin bonds for at least 30 seconds, in contrast to conventional cyanoacrylate adhesive compositions which form, within in about one second bonds strong enough to tear skin.
Type of document:
Language:
United States Patent [191
Columbus et al.
[54]
[75]
[73]
[21]
[22]
[51]
[52]
[53]
[56]
ADHESIVE CY ANOACRYLATE
COMPOSITIONS WITH REDUCED
ADHESION TO SKIN
Inventors: Peter S. Columbus, Whitestone; John
Anderson, Douglaston, both of N.Y.
Assignee: Borden, Inc., Columbus, Ohio
Appl. No.: 446,254
Filed: Dec. 2, 1982
Int. Cl.3 .................... .. C08L 51/00; C08L 27/06;
C08L 31/04; C08L 35/02
U.S. Cl. .................................. .. 524/292; 525/295;
525/261; 524/293; 524/294; 524/295; 524/296;
524/297; 524/298; 524/299
Field of Search ....................... .. 525/295; 524/292
References Cited
U.S. PATENT DOCUMENTS
2,784,127 3/1957 Joyner et a1. ....................... .. 154/43
2,794,788 6/1957 Coover, Jr. et al. 260/17
2,804,073 8/1957 Gallienne et a1. ...... .. 128/156
3,223,083 12/1965 Cobey ......................... .. 128/92
3,507,822 4/1970 Miyami .... .. 260/31.8
3,564,078 2/1971 Wicker . . . . . . . . . . . . . . . . . . .. 260/881
3,654,239 4/1972 Mclntire et al. 260/78.4 N
3,667,472 6/1972 Halpem ......... .. . 128/334 R
3,832,334 8/1974 O’Sul1iVan et al. .. .... .. 260/78.5 R
[11] 4,444,933
[45] Apr. 24, 1984
4,038,345 7/1977 O’Su1livan et a1. ............... .. 260/881
4,102,945 7/1978 Gleave ‘. .............. .. 260/879
4,196,271 4/1980 Yamada et al. ................... .. 525/242
FOREIGN PATENT DOCUMENTS
1123360 8/1968 United Kingdom.
OTHER PUBLICATIONS
Coover, Jr.; H. W. and Mclntire, J. M. “Cyanoacrylate
Adhesives”, B./ldhesive Materials, pp. 569-580.
Primary Examiner—Carman J. Seccuro
Attorney, Agent, or Firm—Millard & Cox
[57] ABSTRACI‘
A cyanoacrylate-based adhesive composition comprises
55-92% by weight of a 2-cyanoacrylate ester, prefera-
bly the ethyl ester, from 40-30% by weight of a vinyl
chloride/vinyl acetate copolymer and not more than
25% by weight of a plasticizer (the plasticizer may be
omitted entirely). The copolymer is preferably a vinyl
chloride/vinyl acetate/maleic acid terpolymer. The
adhesive compositions have greatly reduced adhesion
to skin, not forming strong skin bonds for at least 30
seconds, in contrast to conventional cyanoacrylate ad-
hesive compositions which form, within in about one
second bonds strong enough to tear skin.
23 Claims, No Drawings
4,444,933
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ADHESIVE CY ANOACRYLATE COMPOSITIONS
WITH REDUCED ADHESION TO SKIN
BACKGROUND OF THE INVENTION
This invention relates to adhesive compositions with
reduced adhesion to skin. More particularly, it relates to
adhesive compositions containing alkyl cyanoacrylates
and having reduced adhesion to skin.
It has been known for many years that 2-cyanoacry-
late esters make very powerful adhesives; see, for exam-
ple, U.S. Pat. No. 2,794,788 issued June 4, 1957 to
Coover and Shearer. Such cyanoacrylate ester adhesive
compositions have become widely used because they
form very powerful bonds between a wide variety of
substrates; for example, cyanoacrylate ester adhesive
compositions will rapidly form very strong bonds be-
tween glass, metals, plastics, wood, textiles and paper.
A general review of conventional 2-cyanoacrylate ester
adhesives may be found in I. Skeist (ed.), Handbook of
Adhesives, 2nd Edn., Van Nostrand Reinhold Co.
(1977), Chapter 34, pages 569-80. Unfortunately, such
cyanoacrylate ester adhesive compositions suffer from
the serious disadvantage that they also form very pow-
erful bonds with human skin, and thus if the user of such
an adhesive composition inadvertently gets even a very
small amount of the adhesive composition on his finger
tips or other exposed areas of skin while he is using the
composition, the adhesive composition will rapidly
bond the skin with which it comes into contact to an-
other portion of the user’s skin, the substrate being
glued or to any other article with which the adhesive-
covered skin comes into contact. Such accidental bond-
ing of skin takes place very rapidly (within a few sec-
onds) and the bonds thus formed are considerably stron-
ger than human skin itself, so that if an attempt is made
to tear the skin away from the object to which it has
accidentally become adhered, serious damage to the
. skin and underlying tissue may result. Indeed, the bonds
formed by cyanoacrylate esters with body tissues are to
strong that such adhesive compositions have been rec-
ommended for medical and surgical use as an alterna-
tive to conventional surgical sutures for closing inci-
sions and wounds and for repairing breaks or ruptures in
bone and other tissues; see, for example, U.S. Pat. Nos.
3,223,083, issued Dec. 14, 1965 to Cobey, 3,667,472,
issued June 6, 1972 to Halpem, and 3,940,362, issued
Feb. 24, 1976 to Overhults. Moreover, if the cyanoacry-
late adhesive composition is allowed to bond for more
than a few minutes, it cures to such a degree that it is
almost insoluble in all common solvents; thus by the
time a person who has accidentally adhered his skin to
itself or to some other material has had time to reach a
first aid station or hospital emergency room, the adhe-
sive composition has cured to a point at which the bond
cannot be broken quickly or readily with any common
solvents, and the breaking of such bonds is a compli-
cated task even for skilled medical personnel. Hospital
emergency room personnel frequently come into
contact with such problems caused by the use of cyano-
acrylate ester adhesive compositions. Methyl cyanoac-
rylate ester adhesive compositions produce skin bonds
which are almost totally insoluble in all common sol-
vents and are extremely difficult to break; the dangers
thus associated with methyl cyanoacrylate composi-
tions appear to have been at least a substantial factor in
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the withdrawal of most, if not all, methyl cyanoacrylate
compositions formerly sold for household use.
The possibility of accidental skin adhesions does re-
duce the use of cyanoacrylate esters, since people re-
quiring adhesive compositions may prefer to use an’
adhesive composition which, although forming a less
powerful bond than a cyanoacrylate ester composition,
does not carry the risk of accidental skin adhesions. In
an industrial environment, the safety precautions neces-
sary to prevent accidental skin adhesions may slow up
the work of applying cyanoacrylate ester adhesive com-
positions to substrates, and thus reduce productivity. In
domestic use, not only does the possibility of accidental
skin adhesions make the use of cyanoacrylate ester ad-
hesive compositions awkward in many instances, but it
may reasonably be supposed that some domestic users
will not buy such adhesive compositions at all, prefering
the use of less powerful, and possibly more expensive,
adhesive compositions rather than risk accidental skin
adhesions. The risk of such accidental skin adhesions is
exacerbated by the fact that most commercially-availa-
ble cyanoacrylate ester adhesive compositions are, in
their uncured state as applied to substrates, relatively
mobile liquids which easily run from the substrate onto
the fingers of a person holding the substrate.
Until now, it been believed that the possibility of
accidental skin adhesions is an inevitable concomitant to
the use of cyanoacrylate ester adhesive compositions. It
is believed that the curing of such compositions pro-
ceeds through an anionic mechanism, the composition
being so easily polymerized that water alone is a suffi-
ciently active compound to initiate such anionic poly-
merization. Indeed, it is believed that in normal use the
curing of such compositions is initiated by atmospheric
moisture and/or the minute amounts of water adsorbed
onto most substrates. In view of the large proportion of
water present in the human epidermis, it would appear
inevitable that the polymerization of cyanoacrylate
ester adhesive compositions would be greatly acceler-
ated by contact with the human epidermis, and thus that
all cyanoacrylate ester adhesive compositions would
suffer from problems of skin adhesion; ‘ “'
Thus, although the problems of accidental skin adhe-
sion associated with the use of cyanoacrylate ester ad-
hesive compositions are well known and serious, and
although these problems have reduced the desirability
and volume of such adhesive compositions sold, no
prior art cyanoacrylate ester adhesive composition is
known which significantly reduces such problems, and
hereto there have been good grounds for supposing that
it was not possible to significantly reduce the skin adhe-
sion of such compositions.
SUMMARY OF THE INVENTION
Surprisingly, we have now discovered that by adding
controlled amounts of certain synthetic resins to cyano-
acrylate ester adhesive compositions, the skin adhesion
of such compositions is greatly reduced, thus rendering
accidental skin adhesions much less likely and markedly
facilitating the use of such adhesive compositions.
Accordingly, this invention provides an adhesive
composition comprising from about 55 to about 92% by
weight of a 2-cyanoacrylate ester; from about 4 to about
30% by weight of a vinyl chloride/vinyl acetate co-
polymer, this copolymer comprising a major proportion
of vinyl chloride and a minor proportion, though not
less than about 5% by weight, of vinyl acetate; and not
more than about 25% by weight of a plasticizer.
4,444,933
3
This invention also provides a process for forming an
adhesive composition, which comprises: forming a sta-
bilized cyanoacrylate ester composition comprising a
2~cyanoacrylate ester and an anionic polymerization
inhibitor; and dissolving a pulverulent vinyl chloride/-
vinyl acetate copolymer in the cyanoacrylate composi-
tion at a temperature of about 70° to about 85° C. until
the copolymer is completely dissolved in the cyanoac-
rylate composition, such that the adhesive composition
formed comprises from about 55 to about 92% by
weight of the cyanoacrylate ester and about 4 to about
30% by weight of the copolymer.
Hereinafter, all parts and proportions are by weight
unless otherwise stated.
DETAILED DESCRIPTION OF THE
INVENTION
In the instant composition, the skin adhesion of a
cyanoacrylate adhesive composition is reduced by add-
ing to the composition a minor proportion of a vinyl
chloride/vinyl acetate copolymer and, optionally, a
plasticizer. As shown in more detail by the examples
below, although a typical prior art cyanoacrylate ester
adhesive composition forms a very strong skin bond (a
bond which can damage skin if attempts are made to
separate it) within about one second, preferred compo-
sitions of the invention can have their skin adhesion
reduced to such an extent that only a relatively weak
skin bond is formed after 60 minutes, such weak skin
bonds being more easily broken by common solvents.
Any of the known cyanoacrylate ester adhesives may
be used as the ester component of the instant composi-
tion. For example, methyl, ethyl, isopropyl and allyl
2-cyanoacrylates may be used. However, we prefer to
use ethyl 2-cyanoacrylate since this compound shows
the best storage stability. In the instant compositions,
both methyl and isopropyl 2-cyanoacrylates exhibit
poor storage stability; the methyl ester tends to cause
phase separation in the composition, leading to thicken-
ing a few hours after mixing, while a composition con-
taining the isopropyl ester gels overnight. In contrast,
the instant compositions containing ethyl 2-cyanoacry-
late are normally stable for approximately one year
when stored in containers under ambient conditions at
(75° F. (24° C.) and 50% relative humidity). Preferably,
the cyanoacrylate ester comprises from about 75 to
about 85% by weight of the composition. We prefer to
use an ethyl 2—cyanoacrylate preparation having a vis-
cosity of from 5 to 50 cPs. (The viscosity of a ethyl
2-cyanoacrylate preparation may be increased by poly-
merizing a small proportion of the ester, as described for
example in British Pat. No. 1,123,360 or by adding to
the monomeric ester a small proportion of a thickening
agent such as polymethyl methacrylate, as described for
example in U.S. Pat. No. 4,038,345 issued July 26, 1977
to O’Sullivan et al and U.S. Pat. No. 3,654,239 issued
Apr. 4, 1972 to Mclntire and Wicker.)
Examples of suitable ethyl 2-cyanoacrylate ester
preparations are those available commercially under the
trade names ACE EE, ACE E-50, CN-2 and CN-4 (all
produced by Alteco U.S.A., Inc., 23510 Telo Avenue,
Unit 9, Torrance, Calif. 90503), PT R-E3 and PTR E-40
(both produced by Pacer Technology & Resources,
1550 Dell Avenue, Suite K, Campbell, Calif. 95008) and
SUPER 3-1000 (available from Three Bond of America,
Torrance, Calif.). Mixtures of these commercially-avail-
able cyanoacrylate esters may also be used.
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Very viscous cyanoacrylate ester preparations hav-_
ing viscosities in excess of 800 cPs. are available com-
mercially; for example, Alteco U.S.A., Inc., produce a
cyanoacrylate ester preparation CN-6 having a viscos-
ity of 800-1200 cPs. Although we do not exclude the
possibility of using such very viscous cyanoacrylate
ester preparations in the instant adhesive compositions,
we do not recommend the use of such viscous cyanoac-
rylate ester preparations for most uses of the instant
adhesive compositions. The addition of a vinyl chlori-
de/vinyl acetate copolymer, alone or .in conjunction
with a plasticizer, to such viscous cyanoacrylate ester
preparations to form a composition of the invention will
result in an instant adhesive composition having lower
skin adhesion than the cyanoacrylate ester preparation
alone, but result in a viscous composition which forms
thick films when used in bonding and hence requires the
use of an external catalyst, for example an amine, to
effect further cure.
As those skilled in the art are aware, cyanoacrylate
esters are susceptible to both anionic and free-radical
polymerization, and it is therefore advisable to protect
cyanoacrylate ester compositions against both types of
polymerization to ensure that premature curing of the
cyanoacrylate ester does not occur, thereby avoiding
difficulties in storage. To avoid anionic polymerization,
it is desirable to add the instant compositions an anionic
polymerization inhibitor. Any of the anionic polymeri-
zation inhibitors used in prior art cyanoacrylate compo-
sitions can be used in the instant compositions; for exam-
ple, the anionic polymerization inhibitor may be an
acidic gas, a protonic acid, or an anhydride thereof. The
preferred anionic polymerization inhibitor for use in the
instant compositions is sulfur dioxide, preferably in an
amount of from 0.001 to 0.5% of the composition. Other
possible anionic polymerization inhibitors include ni-
trous oxide, hydrogen fluoride, hydrochloric acid, sul-
furic acid, phosphoric acid, organic sulfonic and car-
boxylic acids and anhydrides thereof, phosphorus pen-
toxide and acid chlorides. The instant compositions also
desirably contain from 0.01 to 0.05% of a free radical
polymerization inhibitor. Again, any of the free radical
polymerization inhibitors hitherto used in cyanoacry-
late compositions may be used in the instant composi-
tions; the free-radical polymerization inhibitors are usu-
ally phenolic-type compounds, for example hydroqui-
none, t-butylcatechol, pyrocatechol, and p-methoxy-
phenol. The commercially-available ethyl 2-cyanoacry-
late preparations mentioned above are already stabi-
lized; should it be necessary to adjust the concentration
of stabilizer when using these commercially-available
preparations, those skilled in the are will have no diffi-
culty in adjusting the concentration of anionic and free
radical polymerization inhibitors to appropriate values
empirically.
We believe that it is the vinyl chloride/vinyl acetate
copolymer in the instant compositions which is respon-
sible for most of the reduction in skin adhesion. Some
care must be exercised in selecting an appropriate vinyl
chloride/vinyl acetate copolymer for use in the instant
adhesive compositions since certain vinyl chloride/vi-
nyl acetate copolymers are not compatible with the
other components of the adhesive composition. Al-
though it is not known exactly what factors are respon-
sible for rendering certain commercially-available vinyl
chloride/vinyl acetate copolymers incompatible with
the remaining components of the instant adhesive com-
position, in practice incompatible copolymers are not a
4,444,933
5
significant problem since those skilled in the art can
very easily discover whether any particular copolymer
is compatible by routine empirical tests. As already
mentioned, the vinyl chloride/vinyl acetate copolymer
comprises a major proportion of vinyl chloride and a
minor proportion, but not less than about 5%, of vinyl
acetate. In general, we have found that good results are
obtained with copolymers which contain 80 to 90 per-
cent of vinyl chloride and 10 to 20 percent by weight
vinyl acetate.
Care should also be taken to ensure that the vinyl
chloride/vinyl acetate copolymer selected does not
increase the viscosity of the adhesive composition to an
excessive extent since we have found that very viscous
adhesive compositions do not cure rapidly and the qual-
ity of the final bond is adversely affected. Obviously,
there is a continuous variation in rate of cure and quality
of the final bond with the viscosity of the instant adhe-
sive composition, and thus there is no one fixed upper
limit for the viscosity of the instant adhesive composi-
tion; however, in general the properties of the instant
adhesive compositions are adversely effected if their
viscosity exceeds about 3,000 cPs.
Although the copolymer may be a simple vinyl chlo-
ride/vinyl acetate copolymer, we prefer to use a car-
boxyl-modified vinyl chloride/vinyl acetate copolymer,
and in particular a vinyl chloride/vinyl acetate/maleic
acid terpolymer, although other carboxylating agents,
such as itaconic acid, may be employed if desired. The
terpolymer desirably contains 80 to 90 percent of vinyl
chloride, 10 to 20 percent of vinyl acetate and not more
than 2% of maleic acid. More specifically, we have
found that very good results are obtained using a ter-
polymer comprising about 83% vinyl chloride, about
16% vinyl acetate and about 1% maleic acid. A terpoly-
mer having this composition is available commercially
under the trade name UCAR VMCC (sold by Union
Carbide Corporation, Coating Materials Division, Old
Ridgebury Rd., Danbury, Conn. 06817). This material
has an inherent viscosity of 0.38 when tested by the
standard of American Society for Testing and Materials
(ASTM) test D-1243, a specific gravity according to
ATSM D-792 of 1.34, a glass transition temperature of
72° C., an average molecular weight of 15,000 and a
solution viscosity at 25° C. of 100 cps. at 30% solids
concentration in methyl ethyl ketone. Other resins that
can be used in the instant compositions but are less
desirable because of varying degrees of compatability in
the instant compositions include those sold commer-
cially as UCAR VMCH (a carboxyl-modified vinyl
chloride/vinyl acetate copolymer) and UCAR VYHH,
VYHD and VYLF, all three of these being simple vinyl
chloride/vinyl acetate copolymers (all the aforemen-
tioned resins are available from Union Carbide at the
address previously given). The use of the Union Car-
bide resin UCAR VMCA is not recommended since it is
incompatible with the other components of the instant
compositions. Further details of the physical properties
of the preferred resins are given in the examples below.
The preferred amount of copolymer for use in the in-
stant compositions is from about 10 to about 18%.
It appears that the molecular weight of the copoly-
mer may have an effect on its compatability with the
other components of the instant adhesive composition.
For example, the vinyl chloride/vinyl acetate/maleic
acid terpolymer UCAR VMCA mentioned above,
which is incompatible with the other components of the
instant compositions has a molecular weight of 8,000,
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while the similar terpolymer VMCH, which has a mo-
lecular weight of 21,000 gives very acceptable results. It
also appears that simple vinyl chloride/vinyl acetate
copolymers need not have as high a molecular weight
as the terpolymers to be useful in the instant composi-
tions; for example although the aforementioned UCAR
VMCA terpolymer having a molecular weight of 8,000
is not useful in the instant compositions, the simple
copolymer UCAR VYLF, having substantially the
same molecular weight, gives acceptable results.
It is believed (although the invention is in no way
limited by this belief) that the mechanism by which the
vinyl chloride/vinyl acetate copolymer reduces the skin
adhesion of the instant compositions is primarily physi-
cal. Vinyl chloride/vinyl acetate copolymers them-
selves have an affinity and adhesion properties for met-
als, glass, rubber, plastics and other materials, and are
capable of forming fairly strong bonds with these mate-
rials. It appears that the copolymer serves to provide a
physical block which markedly reduces the amount of
ethyl 2-cyanoacrylate which comes into contact with
the skin, thus greatly reducing the skin adhesion of the
composition. Although the preferred vinyl chloride/vi-
nyl acetate/maleic acid terpolymer possesses some car-
boxyl cross-linking functionality, it does not react with
the moisture present on the skin and bond the skin in-
stantly as does unmodified ethyl 2-cyanoacrylate. How-
ever, although the vinyl chloride/vinyl acetate copoly-
mer does not form strong bonds with the skin, its own
adhesive properties are sufficiently good that it does not
significantly affect the rate of cure of the instant adhe-
sive compositions or the quality of the bond fmally
achieved when using such compositions. In fact, as
shown in some of the examples below, at least when the
preferred vinyl chloride/vinyl acetate/maleic acid ter-
polymer is employed, the bonds achieved using the
instant adhesive composition are not only comparable
in strength under normal conditions but are also more
resistant to soaking in water and sodium hydroxide
solution than bonds achieved with conventional un-
modified ethyl 2-cyanoacrylate; these differences in
bond characteristics are probably due to the carboxyl
funtionality of the terpolymer. ‘
It should be noted that the vinyl chloride/vinyl ace-
tate copolymer used in the instant adhesive composi-
tions can not be replaced by a mixture of polyvinyl
chloride and polyvinyl acetate. As shown by the tests
using pure polyvinyl chloride and polyvinyl acetate
included after the examples below, polyvinyl chloride
and polyvinyl acetate are insoluble in cyanoacrylate
esters, or mixtures of cyanoacrylate esters with plasti-
cizers. '
Although it is not absolutely essential, it is preferred
that the instant compositions contain a plasticizer. De-
sirably, the plasticizer comprises from about 3 to about
8% of the composition, and may be any of the liquid and
solid plasticizers hitherto used in cyanoacrylate ester
adhesive compositions. Examples of suitable liquid plas-
ticizers includedipropylene glycol dibenzoate (avail-
able as Benzoflex, Registered Trademark 9-88 from
Velsicol Chemical Corporation, 341 East Ohio Street,
Chicago, Ill. 60611), diethylene glycol dibenzoate
(available commercially as Benzoflex 2-45 from Vel-
sicol Chemical Corporation), butyl benzyl phthalate
(available commercially‘ as Santicizer 160 from Mon-
santo), the polymeric plasticizer available as Resoflex
R-296 from Cambridge Industries Company, Inc., 440
Arsenal Street, Watertown, Mass. 02172 and dibutyl
4,444,933
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phthalate. Dimethyl and diethyl phthalate can also be
used but are less desirable because of their higher volati-
bility. Examples of suitable solid plasticizers include
benzoate esters of di- and polyhydroxy branched ali-
phatic compounds such as those available commercially
as Benzoflex S-312, S-404 and S-552 (all obtainable from
Velsicol Chemicals Corporation of the address previ-
ously given). Mixtures of plasticizers may of course be
used. '
The plasticizer serves to render the cured film of the
adhesive produced by the instant adhesive compositions
more flexible; the plasticizer in effect softens the poly-
merized cyanoacrylate/copolymer mixture in the cured
film. Thus, the addition of plasticizer improves the ad-
hesion of the composition to flexible substrates and also
improves the impact resistance of the composition when
it is used to bond rigid substrates. The plasticizer also
assists the vinyl chloride/vinyl acetate copolymer in
reducing the skin adhesion of the composition. Experi-
ments we have conducted show that the plasticizer
normally serves to further reduce the skin adhesion of
the composition, as compared with a composition com-
prising solely the cyanoacrylate ester and the vinyl
chloride/vinyl acetate copolymer, but that the addition
of the plasticizer does not significantly affect the rate of
cure of the composition nor does it significantly affect
the quality of the bonds produced within the adhesive
composition cures.
The incorporation of the plasticizer into the instant
adhesive composition also serves to lower the viscosity
of the cyanoacrylate/copolymer mixture. If the cyanoa-
crylate/copolymer mixture tends to be too viscous, it is
desirable to use a liquid plasticizer, since such a liquid
plasticizer usually lowers the viscosity 5—20% depend-
ing upon the amount of plasticizer used. Solid plasticiz-
ers have less effect on the viscosity, typically lowering
the viscosity only about 2—lO%, depending upon the
amount of solid plasticizer employed. Finally, the com-
mercially-available plasticizers are much lower in cost
than stabilized cyanoacrylate esters, so that the addition
of plasticizer to the cyanoacrylate/copolymer mixture
“extends” the relatively expensive cyanoacrylate ester
thus producing the cost of the final composition.
It will thus be seen that the use of a plasticizer in the
instant adhesive composition gives a number of signifi-
cant advantages. Accordingly, although the instant
adhesive compositions need not contain any plasticizer
at all, in general it is recommended that the instant
compositions do include a plasticizer.
In addition to reduced skin adhesion, the instant com-
positions possess additional advantages. Presumably
because of their reduced skin adhesion, the instant com-
positions tend to be easier to clean up and to remove
from the skin; they are conveniently removed from the
skin with acetone, or with nail polish remover. The
instant compositions are also lower in cost per unit
weight than prior art compositions which comprise
substantially pure ethyl 2-cyanoacrylate monomer,
since in the instant compositions the expensive cyanoac-
rylate ester is “extended” with relatively less expensive
copolymers and plasticizers. For example, stabilized
ethyl 2-cyanoacrylate monomer costs approximately
12-15 dollars per pound, whereas the aforementioned
UCAR VMCC vinyl chloride/vinyl acetate/maleic
acid terpolymer costs approximately $1.24 per pound
and the aforementioned Benzoflex 9-88, S-312 and
S-404 plasticizers range in price from 58 cents to $1.65
per pound. Thus, by using a composition comprising
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approximately 75% ethyl 2-cyanoacrylate, 17% of co-
polymer and 8% of plasticizer, the cost per unit weight
of the composition can be reduced by more than 20% as
compared with a pure ethyl 2-cyanoacrylate composi-
tion. Finally, as shown in more detail in the examples
below, at least some of the instant compositions have a
resistance to hot and cold water and to sodium hydrox-
ide solution which is better than that of prior art pure
cyanoacrylate ester compositions.
The advantages of reduced skin adhesion, easier
clean-up and lower cost associated with the instant
adhesive compositions do not involve any sacrifice in
bond strength or rate of curing as the comparative tests
below show, the strength of the bonds produced by the
instant compositions are as good as, and in some cases
better than, prior art cyanoacrylate adhesive composi-
tions, and the instant compositions also cure as fast as
the prior art compositions. Moreover, since the pres-
ence of the vinyl acetate/vinyl chloride copolymer
(and, optionally, of the plasticizer) renders the cured
films formed from the composition more flexible than
those formed from prior art compositions, and this film
flexibility increases the adhesion of the instant composi-
tions to flexible substrates, and also increases their im-
pact resistance on rigid substrates. Finally, although the
cured form of the instant compositions is more soluble
in acetone and nail polish remover than prior art com-
positions, the tests described below show that the cured
form of the instant compositions is not more affected by
most other solvents than are the cured forms of prior art
compositions; indeed, when cured the instant composi-
tions appear to display resistance to the effects of alkali
and boiling water which is noticeably greater than that
of prior art compositions.
The instant compositions may be prepared by form-
ing a stabilized cyanoacrylate ester composition com-
prising a 2-cyanoacrylate ester and an anionic polymeri-
zation inhibitor and dissolving the vinyl chloride/vinyl
acetate copolymer in a pulverulent state in the cyanoac-
rylate composition with a temperature of about 70°—85°
C. until the copolymer is completely dissolved. If a
plasticizer is to be added, we prefer to dissolve it in the
cyanoacrylate composition at the same temperature of
about 70° to about 85° C. after the copolymer has been
dissolved in the composition. Especially where the
anionic polymerization inhibitor used in the cyanoacry-
late ester composition is sulfur dioxide, the cyanoacry-
late ester is conveniently prepared with the inhibitor
already contained therein. The various stages in the
synthesis of the 2-cyanoacrylate ester may be con-
ducted with a stream of sulfur dioxide passing through
the system, thus building up a high temperature of in-
hibitor as the 2-cyanoacrylate ester is produced in the
last stage of the synthesis. In fact, the concentration of
inhibitor which builds up is greater than is desirable in
the instant compositions, and it is therefore desirable to
remove excess inhibitor by applying a vacuum to the
ester after it has been synthesized. This process of stabi-
lizing the adhesive during synthesis is described in U.S.
Pat. No. 2,756,251.
Specific preferred compositions and processes of the
invention will now be described, though by way of
illustration only, to show details of particularly pre-
ferred reagents and techniques used in the compositions
and processes of the invention.
In the following examples, various commercially-
available products are referred to by their. trade names.
The products thus identified are as follows:
4,444,933
9
CYANOACRYLATE ESTERS
The cyanoacrylate esters CN-2, CN-4, CN-6, EE and
E-50, used in the examples are all obtainable from Al-
teco U.S.A., Inc. 23510 Telo Avenue, Unit 9, Torrance,
Calif. 90503. The main constituent of all these prepara-
tions is ethyl 2-cyanoacrylate. According to the manu-
facturer’s data, all these cyanoacrylate ester prepara-
tions are colorless transparent liquids having a storage
life at 25° C. in excess of one year and being soluble in
acetone and nitromethane. The CN-2, CN-4 and CN-6
preparations all have a specific gravity of 1.05-1.10 at
25° C./4° C. and a refractive index (nD2°) of 1.45; the
bonds they produce have excellent impact resistance
and high tensile strength. The preparation CN-2 has a
viscosity of 3—5 cPs., the preparation CN-4 a viscosity
of 75-100 cPs and the preparation CN-6 a viscosity of
1000-1200 cPs. The preparations EE and E-50 both
have specific gravities of 1.05-1.08 at 25° C./4° C., and
a refractive index (now) of 1.48. The preparation EE
has a viscosity of 3—5 cPs., while the preparation E-50
has a viscosity of 75-100 cPs.
RS40X and RPNX are ethyl 2-cyanoacrylate esters
available from Sumitomo Chemical Company Ltd.,
Osaka, Japan. According to the manufacturer’s data,
RS40X is a transparent, colorless liquid having a flash
point of 80° C. and a specific gravity of 1.07, while
RPNX is also a transparent colorless liquid having a
flash point of 85° C. and a specific gravity of 1.05. The
manufacturer states that both these cyanoacrylate esters
are soluble in acetone, methyl ethyl ketone, benzene,
toluene and nitromethane. RS40X and RPNX are simi-
lar in properties to CN-4 and CN-2 respectively.
COPOLYMERS
All the copolymers used are available from Union
Carbide Corporation at the address previously given
and are sold by them as UCAR resins VMCC, VMCH,
VMCA and VYLF. As previously mentioned, VMCC
comprises, according to the manufacturer’s data, 83%
vinyl chloride, 16% vinyl acetate and 1% maleic acid.
This resin has an inherent viscosity according to ASTM
D-1243 of 0.38, a specific gravity according to ASTM
D-792 of 1.34, a glass transition temperature of 72° C.
and an average molecular weight M" 15,000. The solu-
tion viscosity at 30% solids in methyl ethyl ketone at
25° C. is 100 cPs. The resin VMCH comprises 86%
vinyl chloride, 13% vinyl acetate and 1% maleic acid.
This resin has in inherent viscosity of 0.50, a specific
gravity of 1.35, a glass transition temperature of 74° C.,
an averagemolecular weight of 21,000 and a solution
viscosity of 650 cPs, using the same tests as previously
mentioned. The resin VMCA comprises 81% vinyl
chloride, 17% vinyl acetate and 2% maleic acid; this
resin has an inherent viscosity of 0.32, a specific gravity
of 1.34, a glass transition temperature of 70° C., an aver-
age molecular weight of 8,000 and a solution viscosity
of 55 cPs. Finally, the resin VYLF, which is a simple
vinyl chloride/vinyl acetate copolymer without modi-
fying groups, comprises 88% vinyl chloride and 12%
viynl acetate. This resin has an inherent viscosity of
0.28, a specific gravity of 1.36, a glass transition temper-
ature of 68° C., an average molecular weight of 8,000
and a solution viscosity of 60 cPs.
PLASTICIZERS
The plasticizers used include Benzoflex 9-88, 50, 2-45,
S-312, S-552 and S-404, all available from Velsicol
10
15
20
25
30
35
45
50
55
60
65
10
Chemical Corporation at the address previously given.
Benzoflex 9-88 comprises dipropylene glycol dibenzo-
ate, Benzoflex 2-45 comprises diethylene glycol diben-
zoate, Benzoflex S-312 comprises neopentyl glycol di-
benzoate, Benzoflex S-552 comprises pentaerythritol
tetrabenzoate, and benzoflex S-404 glyceryl tribenzo-
ate, all these compositions being at least 97% pure by
ester content assay. Benzoflex 50 comprises a 1:1 mix-
ture of Benzoflex 9-88 and Benzoflex 2-45. The other
plasticizers that were used were Santicizer 160, avail-
able from Monsanto and comprising a butyl benzyl
phthalate, Resoflex R-296 available from Cambridge
Industries Company, Inc., and comprising an unmodi-
fled long chain saturated polyester, and dibutyl phthal-
ate.
STABILIZER
In many of the adhesive compositions described be-
low, hydroquinone as a free-radical stabilizer. It is be-
lieved that most commercially-available stabilized cya-
noacrylate esters already contain some hydroquinone.
However, in many cases we have found it advantageous
to add further amounts of hydroquinone to the instant ,
adhesive compositions to provide increased stability. In
all cases, the hydroquinone is added to the composition
with the vinyl chloride/vinyl acetate copolymer and
dissolves therewith.
EXAMPLE I
An adhesive composition the invention was formu-
lated using the following components and proportions:
Reagent %
Alteco CN-2 80.913
VMCC 14.279
Hydroquinone 0.048 »
Benzoflex 9-88 4.760 ,
100.000 » ' Z
The stabilized cyanoacrylate composition, CN-2 was
heated to 70° -85“ C. and the copolymer, VMCC, which
was obtained in powdered form, was dissolved in the
heated cyanoacrylate composition by mixing over a
period of approximately 20 minutes within this tempera-
ture range. The 20 minute mixing period usually suf-
ficed to complete dissolve the copolymer, but if the
copolymer had not completely dissolved at the end of
the mixing, mixing was continued. until the resin was
completely dissolved. The cyanoacry1ate/ copolymer
mix was then maintained within the same temperature
range while the plasticizer, Benzoflex 9-88, was added
thereto, and the mixing was continued at the same tem-
perature for an additional 5-10 minutes until the plasti-
cizer had become completely uniformly mixed into the
composition. Finally, the instant adhesive composition
was cooled and passed through a fine polytetrafluoro-
ethylene filter.
Details of the properties of this composition, and
those produced in the following Examples II—XXIII are
given in the section headed “Test Results” below.
EXAMPLE II
An instant adhesive composition was formulated
from the following components in the same manner as
in Example I above:
4,444,933
ll
Reagent %
CN-2 76.153
VMCC 19.039
Hydroquinone 0.048
Benzoflex 9-88 4.760
100.000
EXAMPLE III
Another instant adhesive composition was formu-
lated from the following components in the same man-
ner as in Example I above:
Reagent %
CN-2 71.394
VMCC 23.798
Hydroquinone 0.048
Benzoflex 9-88 4.760
100.000
EXAMPLE IV
Another instant adhesive composition was formu-
lated from the following components in the same man-
ner as in Example I:
Reagent %
CN-2 66.634
VMCC 28.558
I-Iydroquinone 0.048
Benzoflex 9-88 4.760
100.000 ’
EXAMPLE V
Another instant adhesive composition was formu-
lated from the following components in the same man-
ner as in Example I:
Reagent %
CN-2 60.843
VMCC 26.076
Hydroquinone 0.043
Benzoflex 9-88 13.038
100.000
EXAMPLE VI
Another instant adhesive composition was formu-
lated from the following components in the same man-
ner as in Example I above, except that the two cyanoac-
rylate compositions, CN-2 and CN-4 were first mixed
with each other at room temperature for five minutes
before admixture of the other components as described
in Example I:
Reagent %
CN-2 39.266
CN-4 42.337
VMCC 13.089
I-Iydroquinone 0.048
Benzoflex 9-38 4.760
100.000
5
10
15
20
25
30
35
40
45
50
55
65
.12
EXAMPLE VII (CONTROL)
To simulate a typical prior art stabilized cyanoacry-
late composition, 48 parts of CN-2 were mixed with 52
parts of CN-4 at room temperature to form a control
composition.
EXAMPLE VIII (CONTROL)
This control composition comprised pure CN-2.
EXAMPLE IX (CONTROL)
This control composition comprised pure CN-4.
EXAMPLE X
To provide an instant adhesive composition contain-
ing isopropyl 2-cyanoacrylate, the following compo-
nents were formulated in the same way as in Example I
above:
Reagent %
Alteco isopropyl 2-cyanoacrylate 82.103
VMCC 13.089
I-Iydroquinone 0.048
Benzoflex 9-88 4.760
100.000
This composition was considerably less stable than the
instant compositions containing ethyl 2-cyanoacrylate
described above. As prepared, the composition was
cloudy and it gelled upon overnight standing. Thus, this
composition is not suitable for retail sale, where a long
shelf-life is essential but might be suitable for industrial
use where it could be applied shortly after formulation.
EXAMPLE XI
To provide an instant adhesive composition contain-
ing methyl 2-cyanoacrylate the following components
were formulated in the same way as in Example I
above:
Reagent %
Alteco methyl 2-cyanoacrylate 82.103
VMCC 13.039
Hydroquinone 0.048
Benoflex 9-88 4.760
100.000
This composition was considerably less stable than the
instant compositions containing ethyl 2-cyanoacrylate
described above. The product underwent phase separa-
tion and thickened a few hours after mixing. Thus, as
with the composition of Example X above, the use of
this composition is restricted to applications where the
composition can be used within a few hours after its
manufacture.
The following Examples XII—XIV are similar to Ex-
ample VI except that various different plasticizers were
substituted for the Benzoflex 9-88 used in Example VI.
Examples XII—XVI were formulated in a manner iden-
tical to that used in Example VI.
EXAMPLE XII
Reagent %
CN—4 42.836
CN-2 39.267
4,444,933
13 14
-continued .continued
Rt‘-38¢‘-H1 % Reagent % V
VMCC 13.089 1oo_ooo
_ Hydroquinone 0.048 5
Benzoflex 50 4.760
‘°°-°°° EXAMPLE XVIII-
Another instant adhesive composition was formu-
EXAMPLE XIII 10 lated in the same manner in Example ,1. but using the
following components: '
Reagent % I
CN-4 42.836 R9886“! %
CN-2 39.267 15 cN_2 34957
VMCC 13.089 VMCH 9.995
HYd"°q“i“°"° 0'0“ Hydroquinone 0.050
B°"”°fl°* 245 _:_4-75° Benzoflex 9.83 4.998
100.000 memo
20 0
EXAMPLE XIV XIX g
This example illustrates the effect of omitting the
Reagent % plasticizer from the adhesive composition of Example
CN-4 _ 42.836 25 VI. An instant adhesive composition was formulated in
3-(2)257, the same manner as in Example VI but using the follow-
Hydroquinone 0:048 mg components:
Santicizer 160 4.760
100000 30 Reagent %
' CN-4 44.978
CN-2 41.229
EXAMPLE XVI VMCC 13.743
Hydroquinone 0.050
Reagent % 35 100000
CN-4 42.836
« CN-2 39.267
VMCC 13.089 EXAMPLE XX
HY‘"°q“‘“°“° °'°43 Another instant adhesive composition was formu-
Benzoflex S-312 T)-:‘(7?%- 40 lated in the same manner in Example VI above but using
' the following components:
EXAMPLE XVI Reagan, %
45 CN-4 43.881
CN-2 40.224
Reagent % VMCC 13.408
CN4 42-330 Hydroquinone 0.049
i§~(1;g; Benzoflex 9-88 2.433
Hydroquinone 0:048 50 100000
Rezoflex‘ R-296 4.760
100-000 The following examples XXI and XXII are similar to
Example XV above, except that in‘ place of the mixture
of Alteco CN-2 and CN-4 used in ExampleXV, Exam-
EXAMPLE XVII 55
The following composition is identical to Example
VI above and was formulated in precisely the same
manner, except that Alteco EE was substituted for
Alteco CN-4 and Alteco E-50 was substituted for Al-
teco CN-2:
Reagent %
EE 42.836
E-50 39.267
VMCC 13.089
Hydroqunoine 0.048
Benzoflex 9-88 ‘ 4.760
65
ple XXI uses pure CN-2 while Example XXII uses pure
CN-4. Both compositions were formulated in the same
manner as in Example 1 above.
EXAMPLE XXI
Reagent %
CN-2 82.103
VMCC 13.089
Hydroquinone 0.048
Benzotlex S-312 4.760
100.000
4,444,933
15
EXAMPLE xxn
Reagent
CN-4 82.103
VMCC 13.089
Hydroquinone 0.048
Benzoflex S-312 4.760
100.000
EXAMPLE XXIII (CONTROL)
Pacer E-40 a commercially-available stabilized cya-
noacrylate composition sold by Pacer Technology and
Resources, 1550 Dell Avenue, Suite K, Campbell, Calif.
95008, was used as a control composition.
Examples XXIV and XXV below illustrate instant
adhesive compositions without plasticizers. Both these
compositions were prepared in the same manner as in
Example I above, except of course that the addition of
plasticizer was not made.
EXAMPLE XXIV
Reagent %
CN-2 85
VMCA 15
100
EXAMPLE XXV
Alteco E50 85
VMCA 15
100
The stability of the compositions of both Examples
XXIV and XXV was very poor; both compositions
gelled while mixing, the composition foaming up and
solidifying.
Examples XXVI and XXVII below illustrate instant
adhesive compositions containing the simple vinyl chlo-
ride/ vinyl acetate copolymer UCAR VYLF in place of
the vinyl chloride/vinyl acetate/maleic acid terpoly-
mers used in the preceding examples. The compositions
of Examples XXVI and XXVII were prepared by the
same method as in Example I above.
EXAMPLE XXVI
Reagent %
E-50 80.952
VYLF 14.286
Benzoflex 9-88 4.762
100.000
It will be seen that, unlike most of the preceding
examples, this composition did not contain the free
radical polymerization inhibitor hydroquinone. The
absence of a free radical polymerization inhibitor
greatly reduced the stability of the composition, which
gelled overnight, although it was stable for a period of
a few hours after preparation.
10
15
20
25
30
35
40
45
50
55
60
65
16
EXAMPLE XXVII
Reagent %
CN-2 80.913
VYLF 14.279
Hydroquinone 0.048
Benzoflex 9-88 4.760
l00.000
The presence of hydroquinone in this composition
rendered it considerably more stable than the composi-
tion of Example XXVI, which is similar except for the
absence of hydroquinone. This composition remained
stable for several days but increased markedly in viscos-
ity and underwent phase separation after one week.
Examples XXVIII and XXIX are identical to Exam-
ple VI above and were prepared in precisely the same
manner, except that the plasticizer Benzoflex 9-88 used
in the composition of Example VI was replaced by
Benzoflex S-522 in Example XXVIII and Benzoflex
S-404 in Example XXIX; also the plasticizer was ad-
mixed with the other components at 80° C.
EXAMPLE XXVIII
Reagent %
CN-2 42.836
CN-4 39.267
VMCC 13.089
Hydroquinone 0.048
Benzoflex S-552 4.760
100.000
EXAMPLE XXIX
Reagent %
CN-2 42.836
CN-4 39.267
VMCC 13.089
Hydroquinone 0.048
Benzoflex S-404 4.760
v 100.000
EXAMPLE XXX
This example illustrates a composition similar to that
of Example XXIX, except at the proportion of plasti-
cizer is increased. An instant adhesive composition was
formulated from the following components by the same
method described in Example VI above, except that the
powdered plasticizer, Benzoflex S-404 was added at 80°
C. This example, and the following Example XXXI
represent the presently preferred compositions of the
invention:
Reagent %
CN-4 39.00
CN-2 38.45
VMCC 15.00
Hydroquinone 0.05
Benzoflex S-404 7.50
100.00
4,444,933
17 18
EXAMPLE XXXI -continued
This example illustrates an instant adhesive composi- Reagem %
tion similar to that of Example XXX except for the use 1°°~°°
of different cyanoacrylate compositions; the Alteco 5
CN-4 and CN-2 of Example XXX were replaced with
TEST RESULTS
RS-40X and RPNX respectively. The method of prepa-
ration was the same as in Example XXX:
10
Reagent %
RS-40X 39.00
RPNX 38.45
VMCC 15.00
Hydroquinone 0.05 1 5
Benzoilex S-404 7.50
100.00
EXAMPLE xxxn 20
Another instant adhesive composition was formu-
lated from the following components using the same
method as in Example XXX:
25
Reagent %
CN-4 45.00
CN-2 41.20
VMCC 13.75
Hydroquinone 0.05 30
Benzoflex 9-88 2.50
Benzoflex S-552 2.50
100.00
35
EXAMPLE XXIII (CONTROL)
Pure Alteco CN-6 was used as a control composition.
EXAMPLE XXXIV
Another instant adhesive composition was prepared 40
from the following components using the same tech-
nique as in Example I (although sulfur dioxide is shown
separately in the following list of components, the sulfur
dioxide was in fact present in the cyanoacrylate mono-
mer as procured and was not added separately during 45
the preparation):
Reagent %
Ethyl 2-cyanoacrylate monomer 77.488 50
Sulfur dioxide 0.0020
I-lydroqninone 0.0100
Carboxyl-modified vinyl chloride/vinyl 15.0000
acetate copolymer
Plasticizer 7.5000
100.0000 55
EXAMPLE XXXV
The following composition is a presently preferred 60
composition of the invention using a liquid plasticizer:
Reagent %
CN-4 39
CN-2 38.45 65
VMCC. 15.00
Hydroquinone 0.05
Dibutyl phthalate 7.50
Except where the compositions were unstable as
previously noted, each of the compositions in Examples
I—XXXIII and XXXV above were subjected to the
following tests: -
Viscosity
The viscosity of the adhesive compositions was mea-
sured using a Brookfield Synchro-lectric viscometer,
Model LVF. The tests were conducted using a #3 spin-
dle at 60 revolutions per minute and 25° C.
Rate of Cure
One drop of the adhesive composition was placed
between two flat pieces of the substrate, and then the
upper plate was twirled under slight pressure until gel-
ling occurred. The gelling time was measured in sec-
onds. In all cases, two similar portions of the substrate
were used, the substrates used being stainless steel, rub-
ber, glass and polyvinyl chloride film (PVC), All rate of
cure tests were carried out at 75° F. (24° C.) and 50%
_ relative humidity.
Bond Development: Tensile Strength
The adhesive composition was placed between two
stainless steel plates and allowed to gel for five minutes,
one hour, 24 hours or five days. The plates were then
pulled apart using a Comten 922 MT~20-OP pulling
machine using a pull rate of six inches/minute (15
cm./min.). The tensile force necessary to break the
bond is given in pounds per square inch, andall values
given are averaged over 10 specimens. All tests were
conducted at 75° F. (24° C.) and 50% relative humidity.’
The results of all the foregoing tests are shown in
Table 1 below. The results of the following tests are
shown in Table 2 below. i .
Skin Adhesion
One drop of adhesive was applied between the tips of
the thumb and forefinger of a volunteer and the adhe-
sion obtained was checked 1, 5, I0, 15, 20, 30, 45, and 60
seconds after application. The time and the degree of
skin bonding obtained were recorded, the types of skin
bonding mentioned in Table 2 being as follows:
1. Weak skin bond (W)—a bond which was easily bro-
ken by finger strength with no damage to the skin.
2. Strong bond (S)——a bond which was not easily bro-
ken directly by finger strength but which could be
separated by peeling; and
3. Very strong skin bond (V S)—a bond which was
sufficiently strong that skin damage would occur if
the skin was separated.
In addition to measuring the strength of the skin
bond, the resistance of that bond to attack by acetone
and Cutex (registered trademark) nail polish remover
was measured. (Cutex nail polish remover is manufac-
tured by Cheseborough Ponds, Inc. of Greenwich,
Conn. and its ingredients are stated by the manufacturer
to be acetone, water, PEG-115 tallow polyamine, fra-
grance and D&C yellow #11.) In Table 2 below, “easy”
(E) indicates that the finger-to-thumb bond could be
4,444,933
19
broken for soaking for less than 90 seconds in either
acetone or nail polish remover, while “difficult” (D)
indicates that the bond could only be broken by soaking
in acetone for more than three minutes or in nail polish
20
one attempted to separate them by force, and these very_
strong skin bonds were difficult to break with either
acetone or nail polish remover. In contrast, all of the
instant compositions took at least thirty seconds to form
remover for more than five minutes. 5 a skin bond which, although strong, was peelable and
TABLE 1
Rate of Cure gsecs. to gel! Bond Development glbs/inzg
Example # Viscosity cPs Steel Rubber Glass PVC 5 min. 1 hr. 24 hrs. 5 days
I 300 75 5 6 15 1842 3350 4780 5038
11 450 75 6 6 15 2079 3350 4870 5375
111 2000 75 6 7 15 2070 2890 4523 5950
IV 4500 75 6 7 17 973 1670 4510 5488
V 3900 75 8 12 15 1150 2960 3863 4150
vi 365 60 6 10 10 2883 3110 4825 5875
VII (Control) 30 45 6 2 9 2940 3290 5100 5238
VIII (Control) 5 4 3 2 8 2667 2780 3842 4700
IX (Control) 50 9 4 2 8 2575 2660 4238 6475
XII 360 85 25 14 12 2067 2070 4725 5413
XIII 370 85 20 10 12 3000 4170 5200 6550
XIV 365 75 10 10 12 3010 3789 3732 5400
Xv 400 45 12 10 10 2742 2890 5175 6050
XVI 450 30 5 6 11 2861 3069 4325 4313
XVII 370 75 12 6 12 2110 3250 5000 5738
XIX 420 45 14 6 10 2438 2450 4938 5925
Xx —— 45 6 9 9 2700 4400 4713 5707
XXI 300 50 10 3 9 1550 3180 4663 6313
XXII 600 30 13 10 11 3250 4430 4890 4875
XXIII (Control) 60 75 3 3 9 2231 3060 4613 4765
XXVII - 400 35 7 6 10 2210 2279 2430 3030
XXVIII 400 35 15 6 9 3060 3450 4100 4970
XXIX 380 30 7 3 12 2767 2845 4780 5220
Xxx 400 30 13 7 10 2910 3580 3845 5430
XXXI 390 30 12 7 10 3025 3700 4520 7020
XXXII 370 50 10 6 12 2520 3420 4600 5025
XXXIII (Control) 1000 23 6 1 10 3020 3250 3420 4390
Xxxv 360 75 14 8 12 2960 3850 4450 5710
TABLE 2 would not damage skin, and these skin bonds were
Eooo of Romoval 35 relatively easily removed with either acetone or nail
skin Adhesion Non polish polish remover. Moreover, comparison of the skin ad-
Exomolo # Timo (sooo) Strength Aootono Remove, 11651011. times in Table 2 with the corresponding rate of
I 45 S E E cure times in Table 1 shows that, at least on rubber,
E 50 S E E glass and polyvinyl chloride substrates, the skin adhe-
III 60 W — — 40 sion time of the instant compositions is considerably
IV 50 W — — greater than their gelling times. Thus, if a user of the
31 2(5) 2'’ E E adhesive composition is holding two parts of an object
vn(co,,,,o1) 1 V5 D D together until the adhesive composition gels and thus
VIII(Control) 1 vs I) D produces a bond between the two parts, even if the
IX(C0ntr01) 1 V5 D D 45 person has accidentally applied some of the adhesive to
£51 :3 2 E 5 his finger tips, the_ two parts of the object will be held
XIV - 45 3 E E together before the fingers become strongly adhered to
xv 30 S E E the object, and thus there is little possibility of skin
XVI 45 3 « E E adhesions. On the other hand, with the prior art compo-
XVII 45 S E E ~ - - . - -
XIX 30 S E E 50 sitions the gel time is considerably longer than the skin
xx 30 5 E E adhesion time, so that accidental skin adhesions are very
XXI 30 S E E likely when a person is holding two parts of an object
XX" 30 5 E E together until the adhesive composition gels.
XXIII 1 vs D D - -
It should also be noted that, with the exception of the
(Control) , . , , _
XXVI; 45 S E E 55 composition of Example XXXIII, which is not a typical
XXVIII 30 S E E prior art cyanoacrylate adhesive composition, the prior
Xglx 30 5 E 5 art compositions have much lower viscosities than the
iéxfil g S E E instant compositions and are thus far more likely to run
xxx“ 45 5 E E from the desired location. This greater fluidity of the
XXXIII 1 VS D D 60 prior art compositions increases the risk of accidental
(C°““°1) skin adhesions during use.
xxxv 60 S E E
The data set forth in Tables 1 and 2 above illustrate
the dramatic reduction in skin adhesion achieved by the
instant compositions. All five of the control composi-
tions formed within one second of application to skin
very strong skin bonds which could damage the skin if
65
Finally, comparison of the composition of Example
V with those of Examples 111 and IV shows that when
the proportion of cyanoacrylate in the instant adhesive
compositions falls to about 60%, the final bond strength
of the bond formed tends to appreciably reduced. Ac-
cordingly, we prefer to keep the proportion of cyanoac-
rylate in the instant compositions above 60% and in-
4,444,933
21
deed our tests indicate that the proportion of cyanoac-
rylate should be from about 75-85% of the composition.
The instant adhesive composition of Example XXXI
and the control composition of Example XXIII were
also tested for the resistance to solvents and chemicals
of the bonds formed. This test was conducted using
stainless steel rods bonded together at their ends and
allowed to cure for five days at 75° F. (24° C.) and 50%
relative humidity. The tensile strength of the bond
formed was then tested in the same manner as described
above under “Bond Development” except that the re-
sults were averaged over five specimens rather than ten.
Selected specimens were then allowed to soak for 24
hours in one of various solvents and chemicals and their
tensile strength tested in the same manner. Finally, spec-
imens which had been allowed to cure for five days
were placed in boiling water for one hour, cooled for
two hours at 75° F. (24° C.) and then tested. The results
are given in Table 3 below, all results in this table being
expressed in pounds per square inch.
(The solvent Varsol No. 1 used in these tests is a
commercial mixed hydrocarbon solvent available from
Exxon Company, U.S.A., of P.O. Box 2180, Houston,
Tex. 77001. According to the manufacturer’s, this sol-
vent contains 18% by volume of aromatic hydrocar-
bons, 1.0% of olefins, 81.0% of saturated hydrocarbons,
18.0% of C5 and higher aromatics and one part per
million of sulfur. The solvent has a flash point of 41° C.,
an aniline point of 52° C. and a specific gravity of 0.797.)
10
15
20
25
30
TABLE 3
Example 35
Example XXIII
Soaking Liquid Used XXXI (Control)
None(5-day cure only) 7020 6550
Denatured alcohol 6600 5750 40
1,1,1-Trichloroethane 7090 5720
Acetone disassembled disassembled
while while
soaking soaking
Water 5533 3210
Varsol No. 1 5410 6350 45
SAE-30 Motor Oil 5170 4870
IN HCI 5990 4590
IN Na0I-I 3410 1060
Automatic Transmission 6110 5360
fluid
Nail Polish Remover disassembled 380 50
while
soaking
Toluene 5370 6520
n-I-Iexane 5630 51 10
Boiling Water 4580 2900 55
The data presented in Table 3 above show that not
only does the instant composition of Example XXXI
produce a bond at least as strong as the bond produced
by the prior art composition of Example XXIII, but
that, with the exception of the highly desirable lower
resistance to nail polish remover, the bonds produced
by the instant composition are at least as resistant to
solvents as those produced by the prior art composition. 65
Indeed the resistance of the instant composition to alkali
and boiling water appears to be markedly better than
that of the prior art composition.
60
22
ATTEMPTED REPLACEMENT OF THE VINYL
CHLORIDE/VINYL ACETATE COPOLYMER IN
THE INSTANT COMPOSITIONS WITH
POLYVINYL ETHER, POLYVINYL CHLORIDE
AND POLYVINYL ACETATE
Experiments were conducted to determine whether
the vinyl chloride/vinyl acetate copolymer used in the
instant compositions could be replaced with polyvinyl
chloride alone, polyvinyl chloride, polyvinyl acetate or
a polyvinyl ether. Firstly, pure polyvinyl methyl ether
‘was prepared by evaporating Gantrex M-154, a 50%
solution of polyvinyl methyl ether in water, to complete
dryness. This polyvinyl methyl ether was then used in
an attempt to prepare an adhesive composition having
the following formulation:
Reagent %
Alteco B-50 77.45
Polyvinyl methyl ether 15.00
I-Iydroquinone 0.05
Benzoflex S-404 7.50
100.00
The technique used in the attempt to prepare this
composition was the same as that used in Example I
above. However, a homogeneous composition could
not be prepared since the polyvinyl methyl ether re-
fused to dissolve in the cyanoacrylate ester even after
protracted heating to 125° C.
I To test whether a pure polyvinyl acetate was usable
in the instant adhesive compositions, Vinac B-1'5, a solid
polyvinyl acetate resin manufactured by Air Products
& Chemicals, Allentown, Pennsylvania, was used in an
attempt to prepare a composition having the following
formulation:
Reagent %
Alteco E-50‘ 77.45
Polyvinyl acetate 15.00
Hydroquinone 0.05
Benzoflex S-404 7.50
100.00
Again, an attempt was made to formulate this composi-
tion using the method of Example I, but the polyvinyl
acetate refused to dissolve in the cyanoacrylate ester
composition even after prolonged heating at 120° C.
To determine whether polyvinyl chloride was usable
in the instant adhesive compositions, VC-l00RE, a
commercially-available polyvinyl chloride resin manu-
factured by Borden, Inc., of 180 East Broad Street,
Columbus, Ohio 43215, was used in an attempt to pre-
pare a composition having the following formulation:
Reagent %
Alteco E-50 77.45
Polyvinyl chloride 15.00
Hydroquinone 0.05
Benzoflex S-404 7.50
1001])
Again, an attempt was made to prepare this formulation
using the method of Example 1 above, but the polyvinyl
chloride refused to dissolve in the cyanoacrylate ester
even after protracted heating at 120° C.
4,444,933
23
To test whether the results obtained with a mixture of
polyvinyl chloride and polyvinyl acetate differed from
those with the two resins separately, an attempt was
made to prepare a composition having the formulation:
Reagent %
Alteco E-50 77.45
Polyvinyl acetate (Vinac B-15) 7.50
Polyvinyl chloride (VC-100 RE) 7.50
Hydroquinone 0.05
Benzoflex S-404 7.50
100.00
The results obtained with the mixture of polyvinyl chlo-
ride and polyvinyl acetate were no different from those
obtained using the two resins separately; both resins
refused to dissolve in the cyanoacrylate ester even after
protracted heating at 120° C. ,
Finally, an attempt was made to prepare a composi-
tion identical to that in Example XXXI above except
that instead of using the vinyl chloride/vinyl acetate/-
maleic acid terpolymer, VMCC, polyvinyl chloride,
polyvinyl acetate and maleic acid were added as sepa-
rate compounds. Thus, the attempted composition
would have the following formulation:
Reagent %
RS~40X 39.00
RPNX 38.45
Polyvinyl chloride (VC—l00 RE) 12.45
Polyvinyl acetate (Vinac B-15) 2.40
Maleic acid 0.15
Hydroquinone 0.05
Benzoflex S-404 7.50
100.00
When formulation of this composition was attempted
by the method described in Example I above, the maleic
acid readily dissolved in the cyanacrylate ester, but, as
in the previous tests, the vinyl chloride and vinyl ace-
tate refused to dissolve in the cyanoacrylate ester even
after protracted heating at 120° C.
The above tests demonstrate that the vinyl chloride/-
-vinyl acetate and vinyl chloride/vinyl acetate/maleic
acid copolymers used in the instant adhesive composi-
tions can not be replaced by vinyl chloride, vinyl ace-
tate, polyvinyl ethers, mixtures of polyvinyl chloride
and polyvinyl acetate or mixtures of polyvinyl chloride,
polyvinyl acetate and maleic acid since these homopol-
ymers and mixtures are not compatible with cyanoacry-
late esters.
It will be apparent to those skilled in the art that
various changes and modifications can be made in the
preferred embodiments of the invention described
above without departing from the scope of the inven-
tion. Accordingly, the foregoing description is to be
construed in an illustrative and not in a limitative sense,
the scope of the invention being defined solely by the
appended claims.
We claim:
1. An adhesive composition comprising:
from about 55 to about 92 percent by weight of a
2-cyanoacrylate ester;
from about 4 to about 30 percent by weight of a vinyl
chloride/vinyl acetate copolymer dissolved in said
2-cyanoacrylate ester, said copolymer having a
molecular weight of at least about 8000 and con-
5
I0
15
20
25
30
35
45
50
55
65
24
taining a major proportio by weight of vinyl chlo-_
ride and a minor proportion, but not less than 5%
by weight, of vinyl acetate; and
not more than about 25 percent by weight of a plasti-
cizer.
2. A composition according to claim 1 wherein said
cyanoacrylate ester comprises ethyl 2-cyanoacrylate.
3. A composition according to claim 2 wherein said
ethyl 2-cyanoacrylate has a viscosity of about 5 to about
50 cPS. ’
4. A composition according to claimvl wherein said
cyanoacrylate ester comprises from about 75 to about
85 percent by weight of said composition.
5. A composition according to claim 1 wherein said
‘copolymer comprises about 80 to about 90 percent by
weight vinyl chloride and about 10 to about 20 percent
by weight vinyl acetate.
6. A composition according to claim 1 wherein said
copolymer comprises a carboxyl-modified vinyl chlori-
de/vinyl acetate copolymer.
7. A composition according to claim 6 wherein said
copolymer comprisesga vinyl chloride/vinyl acetate/-
maleic acid terpolymer.
8. A composition according to claim 7 wherein said
terpolymer comprises about 80 to about 90 percent by
weight vinyl chloride, about 10 to about 20 percent by
weight vinylacetate and not more than about 2 percent
by weight maleic acid.
9. A composition according to claim 1 wherein said
copolymer comprises from about 10 to about 18 percent
by weight of said composition.
10. A composition according to claim 1 wherein said
plasticizer is selected from the group consisting of di-
propylene glycol dibenzoate, diethylene glycol diben-
zoate, butyl benzyl phthalate, dibutyl phthalate and
benzoate esters of di- and poly-hydroxy branched ali-
phatic compound. , , ,
11. A composition according to claim 1 wherein said
plasticizer comprises from about 3 to about 8 percent by
weight of said composition.
12. A composition according to claim 1 further com-
prising an anionic polymerization inhibitor.
13. A composition according to claim 12 wherein said
anionic polymerization inhibitor comprises sulfur diox-
ide.
14. A composition according to claim 1 wherein said
sulfur dioxide is present in an amount of from about
0.001 to about 0.5 percent by weight of said composi-
tion. .
15. A composition according to claim 1 further com-
prising from about 0.001 to about 0.05 percent by
weight of a free radical polymerization inhibitor.
16. An adhesive composition comprising:
from about 75 to about 85 percent by weight of ethyl
2-cyanoacrylate;
from about 10 to about 18 percent by weight of a
vinyl chloride/vinyl acetate copolymer dissolved
in said 2-cyanoacrylate ester, “said copolymer hav-
ing a molecular weight of at least about 8000 and
comprising about 80 to about 90 percent by weight
vinyl chloride and about 10 to about 20 percent by
weight vinyl acetate; and
from about 3 to about 8 percent by weight of a plasti-
cizer.
17. A composition according to claim 16 wherein said
ethyl 2-cyanoacrylate has a viscosity of about 5 to about
50 cPs. - ~
4,444,933
25
18. A composition according to claim 16 wherein said
copolymer comprises a carboxyl—modified vinyl chlori-
de/vinyl acetate copolymer.
19. An adhesive composition comprising:
from about 75 to about 85 percent by weight of ethyl
2-cyanoacrylate;
from about 10 to about 18 percent by weight of a
vinyl chloride/vinyl acetate/maleic acid terpoly-
mer dissolved in said 2-cyanoacrylate ester, said
terpolymer having a molecular,weight of at least
about 8000 and comprising about 80 to about 90
percent by weight vinylchloride, from about 10 to
about 20 percent by weight vinyl acetate and not
more than about 2 percent by weight maleic acid;
and
from about 3 to about 8 percent by eight of a plasti-
cizer. ‘
20. A composition according to claim 19 wherein said
ethyl 2-cyanoacrylate has a viscosity of about 5 to about
50 cPs. ..
21. A composition according to claim 19 wherein said
terpolymer comprises about 83% by weight vinyl chlo-
5
10
15
20
25
30
35
45
50
55
65
- 26
ride, about 16 percent by weight vinyl acetate and about
1 percent by weight maleic acid.
22. A process for forming an adhesive composition,
which comprises:
forming a stabilized cyanoacrylate ester composition
comprising a 2-cyanoacrylate ester and an anionic
polymerization inhibitor; and
dissolving a pulverulent vinyl chloride/vinyl acetate
copolymer having a molecular weight of at least
about 8000 in said cyanoacrylate composition at a
temperature of about 70° to about 85° C. until said
copolymer is completely dissolved in said cyanoac-
rylate composition, such that the adhesive compo-
sition formed comprises from about 55 to about 92
percent by weight of said cyanoacrylate ester and
about 4 to about 30 percent by weight of said co-
polymer.
23. A process according to claim 22 wherein there is
also dissolved in said cyanoacrylate composition a plas-
ticizer in such an amount that said plasticizer is present
in said adhesive composition in an amount of not more
than about 25 percent by weight.
II It II It III
UNITED STATES PATENT OFFICE
CERTIFICATE OF CORRECTION
Patent No. 4 444 933 Dated Agril 24! 1984 A
Inventor(s) Eater S CQ]“mb”s and IQbD gndersgn
It is certified that error appears in the above—identified patent
and that said Letters Patent are hereby corrected as shown below:
On the title page:
In the Abstract, line 3 "40-30%" should read —- 4—30% --
Signcd and Scaled this
Efevenlh D 3 y Of December 1984
[SEAL]
GERALD J. MOSSINGHOFF
Attesring Officer Commissioner of Patents and Tmdemgrks
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENT N0. : 4,444,933
DATED April 24, 1984
lNVENTOR(S) I Peter S. Columbus and John Anderson
It is certified that error appears in the above—+‘dentified patent and that said Letters Patent
is hereby corrected as shown below:
At line 41 of Column 1, "to" should read ——so——-
At line 29 of Column 3, "minutes" should read -—seconds-—.
At line 52 of Column 4, "are" should read ——art——.
Signtd and Scaled this
Sixteenth Day Of April 1985
[sun
A nest:
DONALD J. QUIGG
Arresting Oflicer Acting Commissioner of Patents and Trademarks
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