Anionic Polymerization Inhibitor for Cyanoacrylate Adhesives
Anionic Polymerization Inhibitor for Cyanoacrylate Adhesives
US4182823
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Abstract:
An adhesive composition based on 2-cyanoacrylate esters contains as an anionic polymerization inhibitor an acid chelate formed of boric acid or a derivative thereof and a selected polyhydroxy compound. The chelate is conveniently formed in situ in the 2-cyanoacrylate ester, but may also be prepared separately and added to the ester directly. An exemplary acid chelate used as stabilizer is prepared from boric acid and pyrogallol. The resulting stabilized adhesive compositions have a rapid cure rate and may be used on a wide variety of substrates.
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United States Patent [191 [11] 4,182,823
Schoenberg [45] Jan. 8, 1980
[54] ANIIUNIC POLYMERIZATION INHIBITOR
FOR CYANOACRYLATE ADHESIVES OTHER PUBLICATIONS
_ Ch Ab , 80, (1974) 15431 .
IDVCIIW/OI‘: E. Schoenberg, SCOtCh P181115, S.’ 31,
. ' _ Primary Examiner-—Stanford M. Levin
[731 Awflfleei N310“! St31'¢h_3nd Chem!“-I Attorney, Agent, or Firm—-Edwin Szala; Janet E. Hasak
Corporation, Bndgewater, N.J. [57] ' ABSTRACT
I2“ App!’ No‘: 934356 An adhesive composition based on 2-cyanoacrylate
[22] Filed; Aug. 13, 1973 esters contains as an anionic polymerization inhibitor an
acid chelate formed of boric acid or a derivative thereof
ht. CL2 ...................... .. 403 50 and a selected pcflyhydroxy The chelate is
U.S. G. ............................... .. 298; cgnvenjenfly formed in situ the 2.eyanoae!-ylate es-
423/500 ter, but may also be prepared separately and added to
Field Of Search .................... .. the ester dh-ect]y_ An exemplary acid chelate used as
. stabilizer is prepared from boric acid and pyrogallol.
[563 References Cited The resulting stabilized adhesive compositions have a
US. PATENT DOCUMENTS rapid cure rate and may be used on a wide variety of
2,912,454 ‘ll/1959 McKeever ...................... .. 260/465.4 Substrates-
2,926,l88 2/1960 McKeever et al. 260/465.4
3,728,375 4/ 1973 Coover et al. .................. .. 260/465.4 15 Claims, N0 Drawings
4,182,823
1
ANIONIC POLYMERIZATION INHIBITOR FOR
CYANOACRYLATE ADHESIVES
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to stabilized 2-cyanoacrylate
adhesive compositions. More particularly, this inven-
tion is directed to a novel class of anionic polymeriza-
tion inhibitors for 2-cyanoacrylate adhesive composi-
tions.
2. Description of the Prior Art
Adhesive compositions based on 2-cyanoacrylate
esters belong to a class of adhesives known as reactive
liquid adhesives. 2-Cyanoacrylate adhesives are single-
part, low-viscosity adhesives which are characterized
by features such as (1) their ability to polymerize at
room temperature without the use of an added catalyst
when pressed between two substrates, (2) their rapid
rate of cure, and (3) the strength of the bonds produced
with a wide variety of substrates. Conventional adhe-
sives, on the other hand, cure, for example, upon appli-
cation of heat and pressure, addition of catalyst, or
evaporation of a solvent. A general review of 2-cyanoa-
crylate adhesives can be found in I. Skeist’s “Handbook
of Adhesives”, New York: Reinhold Publishing Corpo-
ration, 1962, Chapter 31, p. 409-414.
Application of the 2-cyanoacrylate adhesive merely
involves spreading a small sample thereof in a thin film
between two substrates, pressing the substrates to-
gether, and allowing the resultant bond to cure. The
adhesive develops sufficient strength after a short per-
iod of time to hold the substrates together until the
adhesive completely polymerizes and builds up to its
maximum bonding strength.
Initiation of polymerization (cure) is generally be-
lieved to proceed through an anionic mechanism; the
2-cyanoacrylate adhesives have such a great tendency
to polymerize the water itself is a sufficiently active
initiator. Hence, when the adhesive is applied to a sub-
strate and thereby exposed to atmospheric and surface
moisture, cure normally begins within a relatively short
period of time, generally less than one minute, and on
many surfaces within a matter of a few seconds. The
rapid cure rate of the 2-cyanoacrylate adhesives is par-
ticularly advantageous in production line applications.
Due to their tendency to polymerize, 2-cyanoacrylate
adhesive compositions normally contain one or more
stabilizers. To prevent anionic polymerization an inhibi-
tor such as an acidic gas or a protonic or Lewis acid is
normally added to the composition. Examples of acidic
gases used for this purpose include sulfur dioxide, nitric
oxide, carbon dioxide, hydrogen fluoride, etc. Known
protonic acids include mineral acids such as hydrochlo-
ric or sulfuric acid, sulfonic acids, and carboxylic acids
such as acetic, trichloroacetic, acrylic, methacrylic, and
itaconic acid. Examples of anhydrides which are known
anionic polymerization inhibitors are carboxylic acid
anhydrides such as itaconic and maleic anhydride; phos-
phoric anhydrides such as phosphorus pentoxide; anti-
mony pentoxide; sultones; acid chlorides; and the like.
Anionic polymerization inhibitors which are Lewis
acids include stannic chloride, ferric chloride, and
boron trifluoride and its etherate complexes. Typical
patents disclosing these and other stabilizers are U.S.
Pat. Nos. 2,756,251; 2,912,454; 2,926,188; 3,728,375; and
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3,993,678; Jap. Pat. Publication No. 49-31619; and Ger.
Offen. No. 2,307,834.
Free radical polymerization is generally inhibited in
the 2-cyanoacrylate adhesives, if necessary, by adding
phenolic-type compounds such as hydroquinone, pyro-
gallol, or t-butyl catechol thereto.
The acids used to stabilize the adhesive against ani-
onic polymerization must be used with great discretion.
Very strong acids, if added in large amounts, can lead to
overstabilization of the adhesive; however, weak acids
are generally not so effective as the stronger acids in
achieving stabilization. In addition, all of the acids
which act as anionic polymerization inhibitors exert a
retarding effect on the cure rate of the adhesive, to a
greater or lesser degree, depending on the specific acid
used. Carboxylic acids, for example, generally retard
the cure rate to a large extent.
Accordingly, it is an object of the present invention
to provide a class of effective anionic polymerization
inhibitors for 2-cyanoacrylate adhesive" compositions
which do not significantly retard the cure rate of the
adhesive.
SUMMARY OF THE INVENTION
The above and related objects are achieved in the
preparation of an adhesive composition comprising a
mixture of:
A. at least 65% by weight of a monomeric ester of
2-cyanoacrylic acid of the general formula:
0
ll
Hy_C=(|3--C-OR
CN
wherein R is an alkyl group having 1 to 10 carbon
atoms, an alkenyl group having 2 to 10 carbon atoms, a
cyclohexyl group, or a phenyl group; and
B. a stabilizing amount of an acid chelate formed
from reaction of boric acid, or a derivative thereof, with
a polyhydroxy compound capable of forming the che-
late and containing no reactive groups which can initi-
ate anionic polymerization.
Preferably, the boric acid derivative is an anhydride
or borate ester derivative, and, most preferably, boric
oxide or a trialkyl borate. The applicable polyhydroxy
compound generally has at least two hydroxyl groups
attached to adjacent carbon atoms or to carbon atoms
separated by one atom, depending on the orientation of
the hydroxyl groups, to form a five- or six-membered-
ring chelate with the boric acid. It is preferred that at
least one of the hydroxyl groups of the polyhydroxy
compound which react to form the chelate is slightly
acidic (e.g., attached to a carbon atom containing a
multiple bond), to avoid destabilization of the adhesive.
The preferred polyhydroxy compounds herein are or-
tho-dihydroxybenzenes, ortho-hydroxybenzoic acids,
aliphatic ct-hydroxy acids, and aliphatic dicarboxylic
acids.
In one embodiment of this invention, the preformed
chelate is added to the 2-cyanoacrylate adhesive in a
separate step, in an amount of 10-600 ppm., based on the
amount of 2-cyanoacrylate ester.
In another embodiment, the chelate is formed in situ
by adding the boric acid compound and polyhydroxy
compound separately to the ester in quantities sufficient
to provide a stabilizing amount of chelate in the adhe-
4,182,823
3
sive. The preferred amounts of boric acid compound
and polyhydroxy compound added are 5-1000 ppm.
and 5-500 ppm., respectively, based on monomeric
ester.
The boric acid chelates of this invention are them-
selves well known in the art; and those formed in aque-
ous solution are described, for example, in “Advances in
Carbohydrate Chemistry” (edited by W. Pigman and
M. Wolfrom), Vol. 4, New York: Academic Press Inc.,
1949, pp. 189-210. These acid chelates, which are
known to be much stronger acids than boric acid, act as
very effective stabilizers against anionic polymerization
of 2-cyanoacrylate adhesives, being superior to the
boric acid or the polyhydroxy compound alone. Unex-
pectedly, the chelates used herein are found to cause
very little retardation in the cure rate of the adhesive.
Unlike the boron trifluorides or etherates thereof used
in the prior art as stabilizers for 2-cyanoacrylate adhe-
sives, which compounds are Lewis acids, the chelates
employed herein are protonic acids.
DESCRIPTION OF THE PREFERRED
EMBODIMENTS
As used herein, the term “adhesive composition”
refers to an adhesive comprising at least 65% by weight,
based on the total composition, of a monomeric ester or
mixture of esters of 2-cyanoacrylic acid of the general
formula given hereinabove. For purposes of this inven-
tion, the preferred esters are those wherein the R group
is an alkyl or alkenyl group having 1 to 4 carbon atoms,
and, more particularly, a methyl, ethyl, allyl, or iso- or
n-butyl group. Especially preferred esters for preparing
the adhesives of this invention are methyl and ethyl
2-cyanoacrylates due to their commercial availability.
The above-mentioned monomeric esters of 2-cyanoa-
crylic acid may be prepared by methods well known in
the art such as those described in U.S. Pat. Nos.
2,467,926; 2,467,927; and 3,254,111; the disclosures of
which are incorporated herein by reference.
As the novel feature of this invention, an acid chelate
formed from reaction of a boric acid compound (i.e.,
boric acid or its derivatives) and a polyhydroxy com-
pound defined hereinbelow is used to inhibit anionic
polymerization of 2-cyanoacrylate esters. These che-
lates may be prepared separately and added to the 2-
cyanoacrylate ester directly, or they may be formed in
situ in the ester. When prepared separately, the chelates
are typically produced, in a known procedure, by heat-
ing the boric acid or derivative thereof with a stoichio-
metric amount, or a molar excess, of the appropriate
polyhydroxy compound, generally in a solvent, until
reaction is complete. The lower-boiling by-product
thereby produced is driven-off, during or after reaction;
and the chelate product is then isolated from the reac-
tion mixture and added directly to the 2-cyanoacrylate
ester. The main advantage of preparing the chelate in a
separate step is that the reaction by-product(s) (in par-
ticular, water, when boric acid or boric oxide are em-
ployed) is not introduced into the 2-cyanoacrylate ester.
According to U.S. Pat. No. 3,728,375, the presence of
water in the 2-cyanoacrylate ester has a detrimental
effect on the performance of the adhesive.
In another embodiment of this invention, the chelate
is conveniently prepared in situ in the 2-cyanoacrylate
ester by dissolving appropriate amounts of the polyhy-
droxy and boric acid compounds in the ester at room
temperature. The formation of the chelate, which is at
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all times in equilibrium with the polyhydroxy and boric
acid compounds, occurs rapidly.
The exact structure of the chelates used as stabilizers
herein cannot be determined with certainty and varies
with the polyhydroxy and boric acid compounds and
relative amounts thereof used. In general, the chelate is
of the AB or AB2 types, wherein A is the boric acid
compound and B is the chelating ligand from the poly-
hydroxy compound. It is, however, possible that a che-
late of the A2B type could be formed when a polyhy-
droxy compound having several reactive hydroxyl
groups such as tartaric acid is employed. While the
present invention is not to be limited by any one theory,
it is believed that the chelates described herein have one
or more of the following general structures reported in
the literature:
l .w) l
wherein the carbon atoms may be directly bonded to
each other or separated by one or more atoms. It can be
seen that Structures (I) and (III) represent strong pro-
tonic acids, the former being an AB-type chelate and
the latter an AB2-type chelate having a spirane struc-
ture with boron as the central atom. The practitioner
will recognize that more than one type of polyhydroxy
compound may be used to form the AB-type chelate, if
the equilibrium is favorable, in which case an unsym-
metrical spirane will be obtained. It is also within the
scope of this invention to employ a protonic acid, AB-
type chelate connecting all four oxygen atoms together,
which chelate could be formed if four hydroxyl groups
of one molecule of polyhydroxy compound reacted
with one molecule of boric acid compound to form the
spirane.
The compounds which are used to provide the boron
atom in the chelate are ortho-boric acid (commonly
known, and referred to herein, as boric acid), or any
derivatives thereof which form boric acid and/or tetra-
valent monoborate ions in the 2-cyanoacrylate ester, or
are able to react directly with the polyhydroxy com-
pound to form the chelate. The preferred boric acid
derivatives for this invention are anhydrides and borate
ester derivatives. As used herein, the term “anhydrides”
refers not only to boric acid anhydrides such as boric
oxide (B203) and meta-boric acid (HBO2), but also
includes mixed anhydrides of boric acid and other acids
4,182,823
5
such as carboxylic acids. Examples of borate ester de-
rivatives include alkyl borates, which can be mono-, di-,
or trisubstituted, such as, e.g., triethyl borate, and the
like. The derivatives herein which are particularly pre-
ferred are boric oxide and trialkyl borates.
The polyhydroxy compounds applicable to this in-
vention may be aliphatic, alicyclic, aromatic, condensed
aromatic (e.g., naphthylic), or arene compounds, all of
which can additionally contain unsaturated groups and-
/or ether, ester or amido linkages, or heteroatoms. To
be suitable herein, however, the polyhydroxy com-
pounds must contain at least two hydroxyl groups and
be capable of forming a stable chelate with boric acid.
in addition, these compounds must be at least somewhat
soluble in the 2-cyanoacrylate ester employed and must
have no groups such as amino groups which would
initiate anionic polymerization and thus adversely affect
the stabilizing properties of the chelate.
The term “hydroxyl group” as used herein is meant
to include the -OH groups such as are contained in
alcohols, phenols, and carboxylic acids. The preferred
types of hydroxyl groups are those which are slightly
acidic, because any unreaeted (non-chelated) hydroxyl
groups which are non-acidic may act to initiate poly-
merization, thus destabilizing the adhesive, or may un-
dergo transesterification with the 2-cyanoacrylate ester.
An example of an acidic hydroxyl group is one attached
to a carbon atom containing a multiple bond such as
depicted below:
-$=(|l-OH and 0:-(‘I-01-I
When the hydroxyl groups are strongly acidic, how-
ever, the adhesive may become overstabilized, so that
very acidic polyhydroxy compounds must be added
only in small amounts.
The types of polyhydroxy compounds which meet
the requirements specified above include polyols, i.e.,
phenols and alcohols; hydroxy acids; and dicarboxylic
acids. Not all of the compounds falling within these
categories, however, will form the desired chelates, as is
explained further in detail hereinbelow.
A deciding factor in determining the suitability of the
polyhydroxy compound as a chelating agent for the
boric acid is the stereochemistry of the hydroxyl
groups, i.e., their orientation with respect to each other.
In general, the polyhydroxy compounds must have at
least two hydroxyl groups attached to adjacent carbon
atoms or to carbon atoms separated by one atom to
form a stable five- or six-membered-ring chelate. The
specific locations of the hydroxyl groups, however,
depend on the polyhydroxy compound itself. For exam-
ple, to be suitable as polyhydroxy compounds herein,
aliphatic polyols (i.e., alcohols) must have at least two
hydroxyl groups which are favorably situated for the
formation of a chelate. Non-cyclic 1,2-glycols do not
form chelates because of the mutual repulsion of the
hydroxyl groups. The presence of additional hydroxyl
groups suitably located in the compound prevents this
repulsion to enable formation of a chelate with boric
acid. As the number of adjacent hydroxyl groups is
increased, the two hydroxyl groups become more fa-
vorably situated to form the chelate. Thus, ethylene
glycol and glycerol do not form boric acid chelates to
any significant degree, while erythritol, adonitol, and
xylitol are increasingly effective in forming the chelates.
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As to the applicable aliphatic hydroxy acids, the a-
hydroxy acids such as, e.g., tartaric acid, a-hydroxya-
cetic acid, and at-hydroxypropionic acid are suitable
polyhydroxy compounds, herein; whereas the B-
hydroxy acids such as B-hydroxyacetic acid, lactic acid,
and /3—hydroxybutyric acid do not normally form che-
lates;
With the alicyclic polyhydroxy compounds, forma-
tion of chelates depends on the size of the cyclic ring of
the compound and on the relative orientation of the
hydroxyl_ groups. While five-membered-ring polyhy-
droxy compounds (e.g., cyclopentane-1,2-diols or 2-
hydroxycyclopentane carboxylic acids) having the hy-
droxyl groups in the cis positions form chelates, the
corresponding trans isomers do not because of unfavor-
able geometry. Thus, while the cis isomers of cyclopen-
tane-l,2-diol, l-methylcyclopentane-1,2-diol, indane-
1,2-diol, tetramethylenesulfone-2,3-diol, 2-methyltet-
ramethylenesulfone-2,3-diol, l,4-dimethyltetramethy-
lenesulfone-2,3-diol, 2-hydroxycyclopentane carboxylic
acid, and 5-methyl-2-hydroxycyclopentane carboxylic
acid form chelates with boric acid, their trans counter-
parts are inactive. '
. In the case of the six-membered-ring, alicyclic poly-
hydroxy compounds, however, neither the cis nor the
trans isomers are effective as chelating agents. Thus, for
example, cyclohexane-1,2-diols and 2-hydroxycy-
clohexane carboxylic acids do not form chelates with
boric acid compounds, regardless of the stereochemis-
try of the hydroxyl groups.
Because the substituents in aromatic compounds are
rigidly held in the plane of the benzene ring, the aro-
matic polyhydroxy compounds suitable herein must
contain at least one hydroxyl group which is ortho to
another hydroxyl group or carboxyl group on the ring.
Thus, ortho—dihydroxybenzenes and ortho-hydrox-
ybenzoic acids (and their condensed aromatic analogs)
form chelates, whereas the meta- and para-isomers of
these compounds do not.‘ As specific examples, 1,2-
hydroxybenzene (catechol), 1,2,3-trihydroxybenzene
(pyrogallol), 1,2,4-trihydroxybenzene (hydroxyhy-
droquinone), l,2- and 2,3-dihydroxynaphthalene, o-
hydroxybenzoic acid (salicylic acid), 2,4-hydroxyben-
zoic acid, 3,4-dihydroxybenzoic acid (protocatechuic
acid), 2,4,5—trihydroxybenzoic acid, and 3,4,5-trihy-
droxybenzoic acid (gallic acid) and esters thereof are
effective chelating agents; while 1,3-dihydroxybenzene
(resorcinol), 1,4-dihydroxybenzene (hydroquinone),
1,3,5-trihydroxybenzene ‘ (phloroglucinol), 1,3-dihy-
droxynaphthalene, and m- and p-hydroxybenzoic acid
are unable to form chelates.
Certain diacids with adjacent carboxyl groups or
carboxyl groups separated by one carbon atom are also
suitable polyhydroxy compounds herein, if the other
criteria mentioned above are met, but only when the
carboxyl groups are properly oriented to form the che-
late. Preferred diacids herein are aliphatic dicarboxylic
acids.
Specific compounds within the categories given
above which are particularly preferred are pyrogallol,
catechol, salicyclic acid, tartaric acid, and oxalic acid.
The amount of chelate to be added to the adhesive
when the chelate is prepared separately depends on the
molecular weight of the chelate, the 2-cyanoacrylate
ester employed, and the degree of stabilization required.
Generally, however, the concentration range of inhibi-
tor used to stabilize the ester effectively is 10-600 ppm.
of the total composition.
4,182,823
7
The chelate which is formed in situ by adding the
reactant compounds to the adhesive must be present in
an amount sufficient to stabilize the adhesive. This
amount cannot be precisely defined, as it will depend on
the equilibrium constants of the reaction between poly- 5
hydroxy and boric acid compound, which constants in
turn depend on the 2-cyanoacrylate ester and the partic-
ular reactants used. The absolute and relative amounts
of polyhydroxy and boric acid compounds to be added
depend on many factors, including the specific com-
pounds and ester used, and the degree of stabilization
required. The amount of polyhydroxy compound added
depends on, for example, its strength as a chelating
agent, molecular weight, solubility, the number, type
and acidity of its hydroxyl groups, and the amount of 15
boric acid added. The polyhydroxy compound is typi-
cally used in amounts of from about 5 to 500 ppm.,
based on the weight of 2-cyanoacrylate ester, but more
or less may be added as necessary to obtain the desired
degree of stabilization without incurring loss of cure
rate. The amount of boric acid compound added to the
adhesive is also determined by many factors, but is
generally from about 5 to 1000 ppm., with more or less
being added if needed or desired, depending on the
molecular weight and equilibrium constant of the par-
ticular compound employed. For example, boric acid is
typically added in amounts of about 5 to 100 ppm.,
while an octyl borate would be required in considerably
greater amounts to provide the same or comparable
molar equivalents of boron. The molar ratio of polyhy-
droxy to boric acid compound is likewise dependent on
the equilibrium of the chelating reaction involved and
thus on the types of compounds and 2-cyanoacrylate
esters used. If the polyhydroxy compound, for example,
is a moderately strong acid, i.e., with pKa less than 3,
the molar ratio should be low to prevent, or at least
minimize, retardation of cure by uncomplexed acid.
Similarly, if the polyhydroxy compound is neutral, its
concentration should be kept low relative to the boric
acid compound to prevent initiation of polymerization
or transesterification with the 2-cyanoacrylate ester.
However, if the polyhydroxy compound is also em-
ployed as a stabilizer against free radical polymeriza-
tion, the molar ratio of polyhydroxy to boric acid com-
pound will normally be high so that an excess of free
radical polymerization inhibitor will be present. In gen-
eral, the relative amount of polyhydroxy compound
will range from about 0.1 to 10 moles per mole of boric
acid compound.
The chelates used as stabilizers in this invention may 50
be used alone or in conjunction with other inhibitors of
anionic polymerization. It is generally desirable with
the relatively volatile methyl and ethyl 2-cyanoacry-
lates to include a gaseous inhibitor such as sulfur dioxide
in the formulation to prevent the polymer from forming
on the walls of the container above the liquid level.
Generally, sulfur dioxide is used as a process stabilizer
in the synthesis of the 2-cyanoacrylate ester, as typically
described in U.S. Pat. No. 2,756,251. The sulfur dioxide
passed through the system during several stages of the
processing builds up to a high concentration, which is
then removed by pulling vacuum on the ester upon
completion of the synthesis procedure.
It may not be necessary to add inhibitors of free radi-
cal polymerization to the adhesive when the polyhy-
droxy compound used to form the chelate is a phenolic
compound such as catechol or pyrogallol, which are
effective free radical scavengers themselves. Excess
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polyhydroxy compound may be present from the reac-
tion in situ, or the chelate may partially hydrolyze in the
adhesive to regenerate the polyhydroxy compound,
which will act to inhibit free radical polymerization if it
is a scavenger. However, under certain demanding
storage conditions, or when the polyhydroxy com-
pound used is ineffective as a free radical scavenger
(e.g., salicyclic acid), it may be desirable to add a free
radical inhibitor. As a suitable inhibitor for this purpose,
any one of a wide variety of compounds known in the
art to stabilize 2-cyanoacrylate adhesive compositions
against free radical polymerization is applicable. Such
inhibitors include phenolic compounds such as hydro-
quinone, t-butyl catechol, catechol, p-methoxyphenol,
and the like. The conventional free radical polymeriza-
tion inhibitor, like the anionic polymerization inhibitor,
is normally added during the processing of the 2-
cyanoacrylate ester. Hence, a free radical polymeriza-
tion inhibitor is generally introduced into the distillation
vessel and the receiver to stabilize the ester in the syn-
thesis thereof. As a result, commercially available 2-
cyanoacrylate esters may already contain a certain
amount of a conventional free radical polymerization
inhibitor such as those mentioned hereinabove. More
such inhibitor, however, may be added thereto if
greater stability is desired. The total amount of such
inhibitor which will be effective for stabilization pur-
poses will range from 10 to 500 ppm. of the total com-
position.
There may also be present in the adhesive composi-
tions of this invention various other optional ingredients
including, for example, plasticizers and thickeners. Plas-
ticizers improve the aging characteristics of the cured
bonds by lessening the brittleness thereof. For best per-
formance the amount of plasticizer to be used should
not exceed 20% by weight of the total composition.
Suitable plasticizers include monofunctional and difunc-
tional aliphatic esters of acids having 1 to 10 carbon
atoms such as, for example, dimethyl- and dioctylseba-
cate, and esters of malonic acid, difunctional aromatic
esters, and alkyl and aromatic phosphates and phospho-
nates. Thickeners, which may be used in amounts of up
to 25% by weight, depending in part on their thickening
power at room temperature, serve to increase the vis-
cosity of the adhesive so that it may be more easily
applied. Among the suitable thickeners for this purpose
are included, for example, polymeric alkyl 2-cyanoacry-
lates, cellulose esters including cellulose acetate buty-
rate, acrylate resins such as poly (methyl methacrylate)
and poly (ethyl methacrylate), and poly (vinyl alkyl
ethers) such as poly-(vinyl methyl ether).
The adhesive compositions of the present invention
generally may be prepared by adding a given amount of
the preformed chelate to the 2-cyanoacrylate ester and
mixing at room temperature until the chelate is thor-
oughly dissolved in the ester. Other anionic polymeriza-
tion inhibitors desired may already be present in or
added to the ester before the chelate is dissolved
therein. Any further optional ingredients desired, in-
cluding the free radical polymerization inhibitor, may
be added either prior to or following the addition of the
acid chelate. In the in situ variation the boric acid com-
pound and polyhydroxy compound are mixed in with
the 2-cyanoacrylate ester at room temperature in the
desired proportions. If boric acid itself is used, it may
need to be ground before being added to the ester to aid
in its solubility. As with the addition of the preformed
chelate, any optional ingredients may be added before
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or after addition of the boric acid and polyhydroxy
compound.
The resultant adhesive composition may be used in a
variety of applications, including the bonding of house-
hold articles, precision instruments, optical lenses, and 5
the like. I
The following examples will demonstrate the efficacy
of the 2-cyanoacrylate adhesive compositions of this
invention. In these examples all percentages and parts
are given by weight, unless otherwise specified.
The present adhesive compositions are evaluated on
the basis of the following two test procedures:
1. SET TIME TEST
One drop of test adhesive is placed near one edge of
a 2.54 cm. by 2.54 cm. by 0.48 cm. phenolic chip. The 15
mating surface of a second chip of the same dimensions
is quickly placed thereover and positioned such that
half of each chip overlaps the other chip. The lamina-
tion is immediately clamped together by means of a #50
medium spring clip. At 15-second intervals an attempt is
made to pull the two chips apart using a light peel force.
The “set time” is related to the cure rate, and is defined
as the time interval between the initial application of the
adhesive and the final time at which the chips can no
longer be pulled apart manually.
II. AGED VISCOSITY TEST
The test adhesive is sealed into an aluminum tube and
aged for 10 days at 70° C. If the initial viscosity of the
2-cyanoacrylate ester is already somewhat high, the
aging time is reduced to 7 days. Kinematic viscosity of 30
the adhesive, expressed in centipoise (cps.), is then mea-
sured using a calibrated #300 Cannon-Fenske viscome-
ter. A low viscosity indicates good stability, while a
viscous sample indicates poor stabilization of the adhe-
sive.
10
20
25
35
EXAMPLE 1
This example illustrates the effectiveness of the stabi-
lizer of this invention using the in situ variation.
Five samples of the 2-cyanoacrylate adhesive compo-
sitions were prepared by adding the indicated amount
of the given additive in Table I to a quantity of methyl
2-cyanoacrylate containing about 100 ppm. hydroqui-
none as free radical polymerization inhibitor and a small
amount of sulfur dioxide for protection from vapor 45
phase polymerization. Each adhesive formulation was
tested for set time and aged viscosity using the proce-
dures described above. The results are indicated in
Table I.
40
TABLE I 50
Adhesive
A B C D E
I. Additive (ppm.):
Phosphorus pentoxide 0 10 0 0 O
ortho-Boric acid 0 0 43 o 43 55
Pyrogallol O O 0 200 200
II. Set Time (sec.) 15 45 15 15 15
III. Aged Viscosity (cps.) 6.4 3.8 5.1 5.0 3.6
As the results clearly show, boric acid and pyrogal- 60
lol, which are weak acids (pK,, of about 9) somewhat
improve the stability of the adhesive. When combined,
however, these two compounds form an acidic chelate
which is a far more effective stabilizer than either com-
pound alone. In its stabilizing effect, this chelate is com-
parable to phosphorous pentoxide, a well-known inhibi-
tor. With regard to effect on cure rate, however, the
chelate is superior to phosphorus pentoxide because the
65
10
latter causes an undesirable retardation in cure, while
the chelate does not adversely affect the cure rate.
EXAMPLE 2
This example illustrates the stabilizer of this invention
using a different monomer.
Four samples of 2-cyanoacrylate adhesive composi-
tions were prepared by adding either 100 ppm. hydro-
quinone or 180 ppm. pyrogallol as free radical polymer-
ization inhibitor to a butyl 2-cyanoacrylate monomer
which was freshly distilled under a nitrogen atmo-
sphere. A given amount of boric acid was added to two
of these compositions. Each adhesive was then tested
for set time and aged viscosity as in Example 1, and the
results are indicated in Table II.
TABLE II
Amount of
Free Radical Boric Acid Set Time Aged Viscosity
Inhibitor Added (ppm.) (sec.) (cps.)
0 15 6.3
Hydroquinone {
26 15 6.3
0 15 5.7
Pyrogallol {
26 15 4.0
Due to the presence of a free radical inhibitor in all of
the adhesives (which is required for stability at 70° C.),
the aged viscosity obtained for each adhesive mostly
reflects stabilization against anionic polymerization.
Because the hydroxyl groups of hydroquinone are para
to each other and thus cannot form acidic chelates with
boric acid, hydroquinone and boric acid together are
ineffective as a stabilizer, whereas pyrogallol and boric
acid form a chelate which acts as a suitable anionic
polymerization inhibitor.
EXAMPLE 3
This example illustrates the use of various aromatic
polyhydroxy compounds which can be used in accor-
dance with this invention.
Six samples of 2-cyanoacrylate adhesive composi-
tions were prepared by adding boric acid and the indi-
cated polyhydroxy compound in the indicated amounts
to an ethyl 2-cyanoacrylate monomer containing 75
ppm. hydroquinone and a small amount of sulfur diox-
ide to prevent vapor phase polymerization. The molar
concentrations of each polyhydroxy compound added
were approximately the same, and they were four times
greater than the molar concentration of boric acid.
Each adhesive was evaluated for set time and aged
viscosity as in Example 1, with the results summarized
in Table III.
TABLE III
Amount of Amount of Set Aged
Polyhydroxy Polyhydroxy Boric Acid Time Viscosity
Compound Compound (ppm.) (ppm.) (sec.) (cps.)
none 0 0 15 17.8
none 0 20 15 17.8
Catechol 136 20 15 9.2
Pyrogallol 177 20 15 7.4
Salicylic acid 190 O 30 13.0
Salicylic acid 183 20 30 6.5
It can be seen from the results that all of the adhesives
containing the chelates are effectively stabilized over
the control adhesive containing boric acid alone. Sali-
cylic acid, which is a moderately strong acid, suffi-
4,182,823
11
ciently stabilizes the adhesive, but retards the cure rate
when used alone at these concentrations. However,
when boric acid is added together with the salicylic
acid, the chelate formed thereby acts as an even more
effective stabilizer which does not further reduce the
cure rate.
EXAMPLE 4
This example illustrates the effect of increasing the
relative amount of boric acid on the stability of ethyl
2-cyanoacrylate.
The 2-cyanoacrylate ester of Example 3 was used to
prepare nine adhesive compositions by adding the given
amount of pyrogallol and boric acid thereto. The result-
ing adhesives were evaluated for set time and aged
viscosity as in Example 1, and the results are summa-
rized in Table IV.
TABLE IV
Amount of Amount of Ratio of Moles Aged
Pyrogallol Boric Acid Pyrogallol to Set Time Viscosity
(ppm.) (ppm.) Moles Boric Acid (sec.) (cps.)
0 0 0 15 15.9
180 0 —— 15 19.9
180 5 17.6 15 11.0
180 10 8.8 15 9.8
365 20 8.9 15 9.5
180 20 4.4 15 8.7
90 20 2.2 15 3.7
180 50 1.8 15 7.3
180 100 0.9 15 6.2
The results indicate that, in the presence of the pyro-
gallol, as little as 5 ppm. boric acid gives some improve-
ment in the stability of the adhesive. Increasing the
boric acid concentration up to 100 ppm. effects even
greater stability without compromising cure speed.
EXAMPLE 5
This example illustrates the effect of further relative
increases in boric acid concentration on the stability of
ethyl 2-cyanoacrylate.
The indicated amounts of pyrogallol and boric acid
were added to the 2-cyanoacrylate monomer of Exam-
ple 3 which had aged to a viscosity of 10.6 cps. At a
5
10
15
20
25
.30
35
40
12
certain level results in little gain in adhesive stability,
with substantial loss in cure rate.
EXAMPLE 6
This example illustrates the use of boric acid deriva-
tives in forming the chelate stabilizers of this invention.
Four samples of 2-cyanoacrylate adhesive composi-
tions designated as Samples A-D in Table VI were
prepared by adding the indicated amount of either boric
oxide (Samples A and B) or triethyl borate (Samples C
and D) to the same 2-cyanoacrylate monomer used in
Example 5. To Samples B and D were added 180 ppm.
pyrogallol. The set time and aged viscosity of each
adhesive was determined as in Example 5, and the re-
sults are indicated in Table VI.
TABLE VI
Amount of
Amount of Amount of Triethyl Set Aged
Sam- Pyrogallol Boric Oxide Borate Time Viscosity
, pie (ppm) (ppm-) (ppm) (sec-) (cps-)
A 0 56 0 15 46.5
B 180 56 0 15 23.3
‘C 0 0 236 15 46.8
D 180 0 236 15 36.8
The results show that boric acid derivatives are also
effective in forming chelates which increase adhesive
stability without incurring loss in cure rate.
EXAMPLE 7
This example illustrates the effect of increasing the
relative concentration of boric acid using a different
2-cyanoacrylate monomer.
Five samples of a 2-cyanoacrylate adhesive composi-
tion were prepared by adding the indicated amount of
boric acid and 180 ppm. pyrogallol to a quantity of
methyl 2-cyanoacrylate monomer containing 100 ppm.
hydroquinone as free radical polymerization inhibitor
and a small amount of sulfur dioxide as process stabi-
lizer. The boric acid was soluble at all concentrations.
Each adhesive was evaluated for set time and aged
viscosity as in Example 5. The results are indicated in
Table VII.
level of .400 ppm. the boric acid'did not completely TABLE V11
dissolve in the monomer. The set time and aged v1scos- 45 Amount of
ity of each adhesive was determined as in the test proce- B0,,-C Add Se, Time Aged viscosity
dures described above, with the viscosity test carried tppm.) (sec.) (cps.)
out for 7 days instead of 10 days. A control containing .0 R5 49
an added amount of sulfur dioxide as a stabilizer was 100 15 3.3
used for comparison purposes. 50 fig
. . . . > _
The results are indicated in Table V. mo >60 32
TABLE V
Adhesive
A B C D E F G
I. Additive (ppm.):
Sulfur dioxide 0 50 0 1) D 0 D
ortho-Boric acid 0 0 0 100 100 ‘.100 (400
Pyrogallol 0 0 180 0 180 180 180
11. Set Time (sec.) 15 >60 15 15 to 45 ‘>60
iii. Aged Viscosity 57.5 24.9 58.2 33.7 17.5 18.0 17.7
(cps~)
Sulfur dioxide is a fairly effective stabilizer, but re- 65
tards the cure rate of the adhesive considerably. It can
be seen from the results that increasing the relative
amount of boric acid added to the adhesive above a
The results indicate that, as in the case of ethyl 2-
wcyanoacrylate, excess boric acid in the methyl 2-
-cyanoacrylate monomer results in little gain in adhesive
stability, while the cure rate is retarded significantly.
il, 1 82,823 ’
lid 14
I-Ieatin was discontinued when 13.5 . (0.75 mole)
EXAMPLE 3 water igvas collected and the reaction mgixture became
This example illustrates the effect of increasing the homogeneous. A total of 54.5‘ g. of product (84% of
relative amount of polyhydroxy compound on the sta- thoorotioa1.yio1d) oi-ystamzod on ooofing, i.
biiii)’ Of ed!)/i 2-cy3fl0ac1'Yi3te- 5 The boriciacid chelate thus obtained was added in the
The 2'cYaii0aci'Yi3ic c5ici' cf Eiiaiiipic 5 was used ic indicated ‘amount of the ethyl ‘2-cyanoacrylate mono-
Pi'cP3i'c iiVc 3-dhcSiVc cciiipcsiiiciis by adding 100 PPiii- mer used «in2Example 5. The set time and aged viscosity
i30i'ic acid and increasing amciiiiis Of Pyfcgaiici “P *0 of the adhesive (vs. the control containing no added
we PPih- iheieid The ie5ii_iiihg_ adhesives were eVahi' stabilizer) were determined as in Example 5, and the
ated for set time and aged viscosity as in Example 5, and 10 results are indicated in Table X_
the results are indicated in Table VIII.
TABLE X
TABLE VIII , _ ,
_ _ Amount of Chelate Set Time Aged Viscosity
lA;;‘i'(di;ziil§lf Iifyiizgoaiillhciilotlds Set Time Vi:
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