Instant-Setting Adhesive Composition
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Year:
Abstract:
An instant-setting adhesive composition comprising a 2-cyanoacrylate and at least one 1,1-disubstituted diene, the amount of said 1,1-disubstituted diene exceeding 50% by weight based on the total weight of both components. This composition is useful in the same fields as those where conventional 2-cyanoacrylate adhesives have been used, and is excellent in impact resistance, peel resistance, heat resistance and water resistance.
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Language:
,UnitedAStates Patent [19] * . [11] 4,313,865
Teramoto et al. . [45] Feb- 2, 1932
[54] INSTANT-SE"I'l'ING ADHESIVE [56]
COMPOSITION '
References Cited
[75] Inventors: Toshio Teramoto, Yokohama;
Noriaki Ijuin, Kawasaki; Teizo
Kotani, Yokohama, all of Japan
Japan Synthetic Rubber Co., Ltd.,
Tokyo, Japan ~ ‘
[21] Appl. No.: 189,909
[22] Filed: Sep. 23, 1980
[30] Foreign Application Priority Data
sep; 28, 1979 [JP]
[51] Int. Cl.3 .............................................. .. C08K 5/10
[52] U.S. Cl. ....................... .. 260/31.4 R; 260/32.8 N;
260/33.2 R; 260/33.4 R; 526/278; 526/286;
526/312
[58] Field of Search ............. .. 526/278, 286, 303, 312;
260/31.4 R, 32.8 N, 33.2 R, 33.4 R
[73] Assignee:
Japan ...................... ., ...... .. 54- 125070 ’
U.S. PATENT DOCUMENTS
3,316,227 4/1967 Gerber ................................ .. 526/75
Primary Examiner—Joseph L. Scliofer
Assistant Examiner—-—Bernard Lipman
Attorney, Agent, or Firm—Oblon, Fisher, Spivak,
McClelland & Mpaier 5
[5 7] ABSTRACT
An instant-setting adhesive composition comprising a
2-cyanoacrylate and at least one 1,1-disubstituted diene,
the amount of said‘l,1-disubstituted diene exceeding
50% by weight based on the total weight of both com-
ponents. This composition is useful in the same fields as
those where conventional 2-cyanoacrylate adhesives
have been used, and is excellent in impact resistance,
peel resistance, heat resistance and water resistance.
19 Claims, 4 Drawing Figures
U.S. Patent Feb. 2, 1982 Sheet 1 of3 4,313,865
FIG
2
F I 9
i- PrCCB/ CA=3/ 7 3
20,000
U.S. Patent Feb. 2, 1982 Sheet 2 of3 . 4,313,865
FIG. 3
PEEL STRENGTH :-
DISTANCE OF TRANSFER OF JAW
U.S. Patent Feb. 2, 1982 Sheet 3 of3 4,313,865
FIG. 4
PEEL STRENGTH —--
DISTANCE OF TRANSFER OF JAW -——*
1 »
INSTANT-SVETTING ADHESIVE COMPOSITION
This invention . relates to instant-setting. adhesive
compositions which are improved in impact resistance,
peel resistance, heat resistance and :water‘ resistance. .
2-Cyanoacrylate adhesives xhave [heretofore been
known as instant-setting adhesives. These adhesives are
utilized in various’ fields,‘because they are single-com-
ponent liquid adhesives ofthe‘ nonsolvent type having
the specific property that they polymerize instanta-
neously at room temperature in the presence of a minute
amount of moisture existing on the surface of adherends
or in the air to bond metals, plastics, rubbers, and the
like. 1 A - t i ’ ’ '
The 2-cyanoacrylate adhesives, however, are unsatis-
factory in impact resistance, peelpresistance, flexibility,
heat resistance or water resistance, and hence, are lim-
ited in their use range. For instance,’ because of their’
low‘imp‘act‘strength,"they cannot be used, except for .
tentative bonding, in metal-to-metal bonding where the
resulting bonds are required, to have a" high impact,
strength. A problem whichiarises in" bonding rubbers to
themselves with the" 2-cyanoacrylate adhesive i_s,th'at
owing to lack of flexibility and peel resistancethe adhe-
sive layer is unable to follow closely the deformation of
rubber, resulting in, delarninationf _ ' V _, H _
Further, the maximum « temperature at- p which the
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bond strength of conventional 2-cyanoacrylate adhe- 30
sives is practically acceptable is 80° C. and this does not
meet the heat resistance required especially for electri-
cal and mechanical parts. _ V g .
To overcome the above.defects,_..a large number of
studies and proposals have been made in the past. For
instance, for the purpose of improving the impact resis-
tance, incorporation. of various additives into a 2-
cyanoacrylate has been proposed asdescribed in Japa-
nese Patent Application Kokai (Laid-Open) Nos.
146,445/77 and 35,743/ 78. These attempts, however,
have not yet succeeded in imparting sufficient perfor-'
mance characteristics to the resulting adhesives. For the
improvement in heat resistance, there‘ havebeen known
those methods which employ crosslinking monomers as
disclosed in Japanese Patent Application Kokai (Laid-
Open) Nos. 22,432/-74, 22,433/74 and 94,722/74’or use
hydroxyacrylates as disclosed=in Japanese Patent Appli-‘
cation Kokai (Laid-Open) No. 110,635/78. Although
these methods result in an appreciable_improvementof '
the adhesive performance,'they are not yet s'ucces'sful’in’
improving atthe same‘ time the impact resistanceito a
satisfactory degree. ' ' ‘ ‘ "
The present inventors" have conducted ,extensiv__e
studies to‘ solve theabove problems and, asia result,
have found that it is possible toobtain an adhesive com-
position, in which the impact resistance, peel resistance,
heat resistance ‘and water resistance are markedly'im-
proved and the instant-setting property characteristic of
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55
the 2-cyanoacrylates remain unimpaired, by the addi— 50
tion of a specified 1,1-disubstituted diene toga 2—_cyan’oa—‘
crylate. ' ‘ i '
This invention provides an instant-setting adhesive
compositionicomprising_a 2-cyanoacrylate and at. least
one 1,1-disubstituted dieneirepresented by the following 65
general formula, the amount of said‘1,1-disbustituted,
diene being more than 50% by weight based on the total
amount of said twocomponents: 1 V
x
/
\
Y
I 'CH2=e—(I:=c:
R1 R2
wherein R1 is hydrogen atom, an alkyl group having 1
to 5 carbon atoms, an aryl group,‘an aralkyl group or a
halogen atom, R2 is a hydrogen atom or an alkyl group
having 1 to 5 carbon atoms, and ‘X and Y, which may be
the same or ‘different, are selected from the group con-
sisting of cyano group, carboxylate group, ethylsulfone
group, phenylsulfone group, formyl group, acetyl
group, benzoyl group, diethylphosphonyl group, amide
group and phenylgroup. _
The 2-cyanoacrylates used in this invention include
all ofthe common esters of 2-cyanoacrylic acid. The
specific examples,‘of‘such'esters: are methyl, ethyl, n-
propyl, isopropyl, "n-butyl, isobutyl,‘ tertbutyl, amyl,
n-hexyl, cyclohexyl, heptyl, n-octyl, 2-ethylhexyl, do-
decyl,‘ allyl, propargyl, benzyl, phenyl, 2-methoxyethyl,
2-ethoxyethyl, 2-chloroethyl, hexafluoroisopropyl, tri-
fluoroethyl, and 2-cyanoethyl ‘2—c‘yanoacrylates. These
may -be used alone or in admixture. '
The 1,1-disubstituted dienes used in this invention are
represented by the general formula:
_ . X
/
1. CI-I2=C-C=C
\
, I I
R] R2 Y
wherein R1, R2, X and Y are as defined above. It is
preferably that R1 be a hydrogen atom or an alkyl group
of *1 or 2 carbon atoms, R2 be a hydrogen atom, X be a
cyano group, and Y be a carboxylate group, ethylsul-
fone group, benzoyl group, diethylphosphonyl group,
amide group or phenyl group. Specific examples are
‘l-cyano-l-carbomethoxybutadiene- 1,3, 1~cyano-1-car- L
bethoxybutadiene-1,3,
l-cyano-l-carbo-n-propox-
ybutadiene-“1,3, _1-cyano-1-carboisopropoxybutadiene-
1,3, l-cyano-1~carbon-butoxybutadiene-1,3, 1-cyano-1-
carboisobutoxybutadiene-1,3, 1—cyano-l-carbo-tert-
butoxybutadiene-1,3, l_,l-dicyanobutadiene-1,3, 1,1-
dicarbomethoxybutadiene-1,3, 1,1-dicarbethoxybutadi-
ene-1,3, l-cyano-1-ethylsulfonylbutadiene-1,3, 1-acetyl-
1-phenylbutadiene-1,3, 1-cyano-1-acetamidobutadiene-
1, 3, 1-formy1-l-phenylbutadiene-1,3, 1-cyano-1-pheny1-
butadiene-1,3, 1-cyano-1-benzenesulfonylbutadiene-1,3,
l-cyano-1-diethylphosphonobuta»diene-1,3, 1-benzoyl-
1-cyanobutadiene-1,3,
am,yl)butad_iene-1,3, V 1-cyano-l—carbethoxy-2-methyl-
butadiene-1,3, V - 1-cyano—l-carbethoxy-3-phenylbutadi-
ene-1,3, 1,1-dicarbethoxy-3-methylbutadiene-1,3, and
l-cyano-1—carbethoxy-3-chlorobutadiene-1,3. These are
used alone or in admixture. Preferable 1,1-disubstituted
dienes are l-cyano-l-carbometIhoxybutadiene-1,3, l-
cyano-1-carbethoxybutadiene-1,3», l-cyano-1-carbo-n-
propoxybutadiene-1,3, 1-cyano-1-carbo-n-propox-
ybutadiene- 1 , 3, l-cyano- l -carboisopropoxybutadiene-
1,3, 1—cyano-1-carbo-n-butoxybutadiene-1,3, 1-cyano-1-
car_boisobutoxybutadiene— 1 , 3, 1-cyano-1—carbo-tert-
butoxybu,tadiene_-1,3, l-cyano-1-ethylsulfonylbutadiene-
1,3, l-cyano-1-acetamidobutad.iene-1,3, l-cyano-1-
phenylbutadiene- 1 , 3, ll-cyano-1—diethylphos-
phonqbutadiene-1,3, 1-benzoyl-1-cyanobutadiene-1,3,
1-cyano—1.-carbethoxy-2-methylbutadiene-1,3, and mix-
l-cyano-1-carbethoxy-3-(n-.
4,313,865
3
tures thereof. These compounds can be synthesized, as
described in U.S. Pat. No. 3,316,227, by the reaction
between an a,B-unsaturated carbonyl compound (e.g.
acrolein) and an active methylene compound (e. g. ethyl
cyanoacetate) in the presence of a metal salt as catalyst.
The amount of l,l-disubstituted diene added is more
than 50%, preferably at least 60%, most preferably 65
to 85%, by weight based on the total amount of the
2-cyanoacrylate .and the 1,1-disubstituted diene. The
addition of 1,1-disubstituted diene in an amount of not
more than 50% by weight results in low impact resis-
tance in some cases, an insufficient increase in water
resistance or in heat resistance, and a marked low peel
strength, as compared ‘with the case of addition of more
than 50% by weight of l,l-disubstituted diene.— When
the amount of 1,1-disubstituted diene added exceeds
50% by weight based on the total amount of the 2-
cyanoacrylate and the 1,1-disubstituted diene, as it were
a borderline, a rapid increase in peel strength is ob-
served, though the reason therefor has not been clari-
tied. In order to examine such a phenomenon more
closely, a mixture of ethyl 2-cyanoacrylate and 1-cyano-
1-carboisopropoxyb.utadiene-1,3 (i-PrccB) as a selected
example of the 1,1-disubstituted diene, was allowed to
polymerize autogenously into a hardened product and
the latter was observed under an electron microscope.
As is seen from FIGS. 1 and 2 of the accompanying
drawings, there was observed the formation of polymer
presumably not by random polymerization but by unex-
pected block copolymerization. By comparison of FIG.
1, wherein the weight ratio of diene to 2-cyanoacrylate
is 70:30, with FIG. 2, wherein said ratio is 30:70, the
occurrence of phase transition between the diene phase
dyed black with OsO4 and the white, undyed 2-cyanoa-
crylate phate is evident. From the observation it is pre-
sumable that the critical concentration for the phase
transition is just over 50% by weight of 1,1-disub-
stituted diene based on the total amount of the 2-
cyanoacrylate and the 1,1-disubstituted diene and that
when the diene phase becomes the matrix, the adhesive
layer is placed under the control of the diene phase,’
resulting in a rapid increase in peel strength. As a conse-
quence, the peel strength becomes maximum at a diene
concentration of just over 50% by weight and thence
decreases with the further increase in diene concentra-
tion. The upper limit of the preferable diene concentra-
tion is 95% by weight.
The instant-setting adhesive composition of this in-
vention is further improved in peel strength and tensile
shear strength by the addition of a certain type of lac-
tone compound. Preferable lactone compounds are
monocyclic, bicyclic or condensed ring lactones having
a 4- to 7-membered lactone ring. These are saturated or
unsaturated compounds having preferably 3 to 20, most
preferably 3 to 10, carbon atoms and may have substitu-
ents such as alkyl groups, aryl groups, aralkyl groups,
cycloalkyl groups or carboxylate groups. Specific ex-
amples thereof include ,B—propiolactone, ,8—pivalolac-
tone, 'y-butyrolactone, 3-carbethoxy-‘y-butyrolactone,
5-ethyl-'y-butyrolactone, phthalide, 8-valerolactone,
coumarin, dihydrocoumarin, e-caprolactone, hep-
todilactone, and dimethylheptodilactone. These lac-
tones are added alone or in admixture to the mixture of
2-cyanoacrylate and 1,1-disubstituted diene. The
amount of lactone added is preferably 0.1 to 30 parts by
weight, most preferably 0.5 to 10 parts by weight per
100 parts by weight of the mixture of 2-cyanoacrylate
and 1,1-disubstituted diene. If the amount exceeds 30
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parts by weight, the tensile shear strength will some-
times be decreased.
The conventional 2-cyanoacrylate adhesives are gen-
erally incorporated with stabilizers, thickeners, plasti-
cizers, coloring agents, perfumes, hardening promoters
and the like. These may be added also to the instant—set-
ting adhesive composition of this invention. Stabilizers
such as sulfur dioxide, sulfonic acids, sultones, lactone-
boron trifluoride, hydroquinone, hydroquinone mono-
methyl ether, catechol, pyrogallol and the like may be
added in a proportion of 1 to 1,000 ppm. It is also possi-
ble to incorporate, as a thickener, such polymers as
methyl methacrylate polymer, 2-cyanoacrylate poly-
mer, acryl rubber and polymers of those 1,1-disub-
stituted dienes which are used in the instant-setting
adhesive composition of this invention, in a proportion
of 50 parts by weight per 100 parts by weight of the
total amount of both the 2-cyanoacrylate and 1,1-disub-
stituted diene. If necessary, plasticizers such as dioctyl
phthalate, sebacates, phosphoric esters, and the like may
be added to further improve the flexibility.
Although the instant-setting adhesive composition of
this invention exhibits sufficiently good heat resistance
in the absence of a radical generating agent, the latter
may be added in an amount of up to 10% by weight for
the purpose of promoting the formation of a three-di-
mensional structure of the hardened polymer in the
adhesive layer, leading to a further improvement in heat
resistance. Effective radical generating’ agents are
chiefly organic peroxides, typical examples of which’
are benzoyl peroxide, dibutyl peroxide, dicumyl perox-
ide, tert-butylcumyl peroxide, 1,1-bis(tert-butylperoxy)-
cyclohexane, and 2,2-bis(tert-butylperoxy)butane.
Other compounds such as azo compounds, ammonium
persulfate, and sulfur may also be used.
The hardening promoters for use in the instant-setting
adhesive composition of this invention are alcohols,
alcohol ethers, alcohol esters‘ or crown ether com-
pounds.
Specific examples of the alcohols, alcohol ethers, and
alcohol esters are as follows:
Monohydric alcohols: methyl alcohol, ethyl alcohol,
n-propyl alcohol, isopropyl alcohol, n-butyl alcohol,
isobutyl alcohol, tert-butyl alcohol, n-amyl alcohol, etc.
Dihydric alcohols: ethylene glycol, propylene glycol,
tetramethylene glycol, pentamethylene glycol, hexa-
methylene glycol, heptamethylene glycol, octamethy-
lene glycol, decamethylene glycol, polybutadienediol,
chloropropylene glycol, 3-methylpentanediol, 2,2-die-
thylpropanediol, 2-ethyl-1,4-butanediol, diethylene gly-
col, triethylene glycol, polyethylene glycol, dipropyl-
ene glycol, polypropylene glycol, etc.
Polyhydric alcohols: glycerol, trimethylolmethane,
trimethylolethane, trimethylolpropane, 1,2,6-hexane-
triol, etc. 0
Alcohol ethers: propylene glycol methyl ether, di-
propylene glycol methyl ether, tripropylene glycol
methyl ether, ethylene glycol ethyl ether, ethylene gly-
col n-butyl ether, diethylene glycol methyl ether, dieth-
ylene glycol ethyl ether, diethylene glycol n-butyl
ether, ethylene glycol phenyl ether, polyoxyethylene
lauryl ether, polyoxyethylene nonylphenyl ether, etc.
Alcohol esters: polyethylene glycol monolaurate,
polyethylene glycol monostearate, glycerol monolau-
rate, glycerol monostearate, sorbitan monolaurate,
polyoxyethylene sorbitan monolaurate, etc.
The above alcohols, alcohol ethers and alcohol esters
may be added alone or in admixture to the mixture of
4,313,865‘
2-cyanoacrylate ' ‘and’ ' l,l-disubstituted diene.“ The
amount of the alcohol, alcohol ether or. alcohol ester
added is preferably 0.001 to Sparts by weight, most
preferably 0.05,to 2 parts by’ weight, 100 parts by weight
of thetotal amount of the 2-cyanoacrylate and the 1,1-
disubstituted diene. If the amount is less than 0.001 part
by weight, the promoting effect on the hardening will
be insignificant, ‘while if it exceeds 5 parts by weight,
the storage stability of the’ adhesive will somet_imes
become worse. -' v : '
The nomenclature of crown ethers is based on the
form of their structural formulas. The”most typical
Acyclicghexamer of ethylene oxide is called l8-crown-6.
The numeral 18 denotes the number of ring ‘members
and the numeral 6 denotes the number of oxygen atoms. ’
The oxygen atoms-of a crown ether are arranged inside
the ring and take hold of metal ions or organic ions in
the molecule by coordinate bonds, whereby the com-
pound has the specific properties. : . , .
Crown etheranalogs in which the oxygen atoms of
crown ethers are partially or wholly replaced. with
nitrogen, sulfur, phosphorus or boron atoms, such as,
for example, dithia-15-crown‘ may’ also be used. Also
usable are those analogsin which the ethylenesegments
of crown ethers are partially replaced with benzo, cy-
clohexyl, decalyl, naphtho, methylbenzo, tbutylbenzo,
vinylbenzo, butylcyclohexyl, oxocyclohexane, methy-
lene, trimethylene; tetramethylene, and pentamethylene
radicals and those analogs in which a part of the hydro-
genatoms of the.ethylene segment is substituted by
methyl, ethyl, propyl, butyl, ‘acetyl, _phenyl, oxygen, or
fluoro. ‘
Typical-examples "of the crown ether compounds
used as hardening promoters include the following:
(1'). 18-Crown-6 ‘ * * ‘
(2) Dithia-15-crown
(3) 15-Crown-5
‘ (4) ' 18-Crown-5
(5) Dibenzo-18-crown-6
(6) Dibenzo-24-crown-8 .' . :
(7) Dicyclohexyl-18-crown-6
(8) l,2—Vinylben_zo—15-crown—5
The above crown ether compounds are added alone or
in admixture 'to.the mixture of 2-cyanoacrylate and
1,1-disubstituted diene.‘ The amount of thecompound
added is preferably 0.001 to. 5 parts by weight, most
preferably 0.05 to 2 parts'by weight‘ per 100 parts by
weight of the total ='of the 2-cyanoacrylate and the -1,l-
disubstituted diene. If the amount is.less.than. 0.001 part
by weight, the promoting effect on the hardening will
be small, while if it exceeds 5% by weight, the storage
stability’ of the adhesive will sometimes be impaired.
The conditions for the application and subsequent
hardening of the instant-setting adhesive composition of
this invention are similar to those for the conventional
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cyanoacrylate adhesives. As a-generalvrule, the instant- -
setting adhesive composition of this invention is coated
on one side of one of -the adherend members, The
coated side is brought into contact with uncoated side
of the other member to allow the adhesive to spread
into a thin layer and both members are firmly held to-
gether by the finger or by means of a suitable jig for
several seconds to several minutes to set the adhesive. If
necessary, both uncoated adherend members are held
together in a bonding position and the instant-setting
adhesive composition of this invention is allowed to
6
tive to rub the bonding surfaces-of the uncoated adher-
ends with a cloth or the like moistened with ,a weak-
anionic polymerization initiator such. as an aqueous
solution of sodiumhydroxide orca weak amine base and
then to apply the adhesive.composi_tion followed by the
same bonding procedure as described above. It is also
effective to preheat the uncoated adherend materials at
about 40? to 60° C. The former procedure of pretreating
the adherend surfaces is, particularly effective in bond-
ing porous materials such as wood and cardboards.
Some of . the instant-setting adhesive compositions of
this invention may crystallize at low temperatures. In
such a case, the adhesive composition should be heated
beforeuse to melt away the crystals or should be ap-
plied:to the adherend materials-which have been kept‘ at
a temperature at which the crystals will melt upon ap-
plication of the-‘adhesive composition.
Upon hardening, the instant-setting adhesive compo-
sition of this invention seems to be converted, into a
mixture .of a copolymer of a 2-cyanoacrylate. with a
l,l-disubstituted diene and homopolymers of the re-
spective components; the diene u.nit in the polymerizate
seems to. afford the crosslinking site, thus contributing
to the improvement in heat resistance of the adhesive
bond. , . . .
The instant-setting adhesive composition of this in-
vention is able to bond firmly metals, glass, plastics,
rubbers andzother materials within a period of several
seconds to several minutes similarly to the conventional
2-cyanoacrylate adhesives. The bond which is formed
manifests a peel strength as high as 5 to 20 times that of
the bond formed by the conventional 2-cyanoacrylate
adhesives. ‘As compared with the -conventional 2_-
cyanoacrylate adhesives, the present adhesive composi-
tion provides a bond which is markedly improved in
heat resistance and chemical resistance. Accordingly,
the instant-setting adhesive compositionof this inven-
tion is able to meet the requirements .for the structural
instant-setting adhesive. -
’ - The invention is illustrated below with reference to
Examples and accompanying drawings. The Examples,
however,» are merely. illustrative and not limitative. In
the drawings,‘ »
FIG. 1 is an electron micrograph of the hardened
adhesive composition of this invention;
FIG. 2 is an electron micrograph of the hardened
product of anadhesivecomposition not covered by the
presentinvention;
FIG. 3 represents a peel strength curve of the present
adhesive composition; and » ~.
FIG. 4 represents a peel strength curve of aluminum
plates adhered to each other with the present adhesive
composition. .
’ The l,l-disubstituted diene was synthesized in the
following manner: ‘
I Zinc chloride (87.7 g) was heated with stirring in 351
ml of dioxane. To the mixture, after having been cooled
to roomtemperature, were added ll4 ml of ethyl cya-
gnoacetate and 98 ml of acrolein. The mixture was al-
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penetrate into the interface to be bonded. For the pur-‘ . _
pose of further promotion of the hardening, it is effec-
lowed to react at room temperature for 3 hours. The
reaction mixture was mixed with about 800 ml of petro-
leum ether and washed three times with one-liter por-
tions ,of cold dilute hydrochloric acid. The organic
layer was separated and dried. On removal of the sol-
vent, there wasobtained 116 g (73% yield) of l-cyano-
l-carbethoxybutadiene-1,3. The product was purified
by adding thereto" small amount:s of p-toluenesulfonic
acid and p-tert-butylcatechol and distilling the mixture
4,313,865
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under reduced pressure (boiling point 66.5° C./2
mmHg).
In the same manner as above, l-cyano-l-carbome-
thoxybutadiene- 1,3, l, l -dicarbethoxybutadiene- l ,3,- 1-
cyano-l-carboisopropoxybutadiene- 1,3, l-cyano-1-car-
boisobutoxybutadiene-1,3 and 1,1-dicyanobutadiene-1,3
were synthesized.
EXAMPLES 1 TO ll AND COMPARATIVE
EXAMPLES 1 TO 10
Adhesive compositions were prepared by mixing
commercial ethyl 2-cyanoacrylate with l,l-disub-
stituted dienes in varying proportions as shown in Table
1. Each one drop of the dienes was placed on the test
piece prepared as specified in J IS or ASTM (described
later). Another test piece was laid over the test piece
carrying a drop of the adhesive and both pieces were
pressed together under an applied force of 2 kg f. After
standing for 24 hours, each test specimen was subjected
to bonding tests. The results obtained were as shown in
Table 1.
Peel strength of adhesive bond: The peel strength
was determined in accordance with JIS K 6854. The
test piece was aluminum sheet, 0.1 mm in thickness, and
the T-peel test was performed.
Impact strength of adhesive bond: The impact
strength was determined in accordance with ASTM D
950-78. The test piece material was aluminum.
Heat resistance of adhesive bond: The test pieces
were bonded together in the same manner as in the
tensile test and cured at room temperature for 24 hours
to prepare test specimens. After being allowed to stand
in a Geer oven at 150° C. for 3 hours, the test specimen
was tested for the bond strength on a Schopper tensile
tester provided with a thermostat maintained at 150° C.,
at a tensile rate of 50 mm/min.
As is seen from the test results shown in Table 1, as
compared with the conventional 2-cyanoacrylate adhe-
sive, the instant-setting adhesive composition of this
invention is greatly improved in heat resistance and peel
strength. It is also seenthat if the amount of the 1,1-
disubstituted diene is below 50% by weight, the in-
crease in heat resistance is small and the peel strength is
decreased. . -
EXAMPLE 12
Various materials were bonded with the same adhe-
sive composition as used in Example 1. The results of
tests for the setting time and the tensile strength of
adhesive bond were as shown in Table 2.
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The test for the setting time was performed in accor-
dance with JIS K 6861 and the test for the tensile
strength in accordance with JIS K 6861 and JIS K 6849.
The aptitude of the instant-setting adhesive composi-
tion of this invention for instantaneous bonding is evi-
dent from Table 2.
EXAMPLES l3 AND 14 AND COMPARATIVE
EXAMPLES 11 AND 12
The peel strength of the adhesive bond was deter-
mined in accordance with JIS K 6854 on theadhesive
bonds formed by use of the adhesive compositions
shown in Table 3. The test piece was a steel plate, 1.6
mm in thickness, and the T-peel test was conducted.
The peel strength-curve of an adhesive composition
was as shown in FIG. 3. The peel strength was deter-
mined from the load value at B of the curve. In FIG. 3,
the abnormal peak load at A seemed to be due to the
cleavage force when the test specimen was subjected to
tension. The ordinate corresponds to the peel strength.
When a thin aluminum sheet, 0.1 mm in thickness,
was used as test piece material, a peel strength-curve
shown in FIG. 4 was obtained. The peel strength was
calculated by averaging all load values at crests and
troughs (C in FIG. 4). When the adherend material was
sufficiently thick, a peel strength-curve as shown in
FIG. 3 was obtained. In this case, the peel-strength was
determined from the load value at B. The test results
were as shown in Table 3.
EXAMPLES 15 AND 16 AND COMPARATIVE
EXAMPLES 13 AND 14
Test specimens prepared in a manner similar to that in
Example 1 by using adhesive compositionsshown in
Table 4 were immersed in water at 25° C. for 7 days.
Upon removal of each test specimen from the water, the
tensile shear strength of the adhesive bond was immedi-
ately determined in accordance with JIS K 6850. The
test results were as shown in Table 4. It is seen from
Table 4 that the instant-setting adhesive composition of
this invention is excellent in water resistance.
EXAMPLES 17 TO 24
By using the adhesive compositions shown in Table 5,
various bonding tests were performed similarly to Ex-
amples 1 to 11. The setting time for the steel-to-steel
bond was determined similarly to Example 12. The test
results were as shown in Table 5. The effects of various
additives on the performance characteristics of the in-
stant-setting adhesive compositions of this invention are
apparent from Table 5.
TABLE 1
1,1-Disubstituted diene Peel Impact Heat
(l,l-disubstituted diene/ethyl strength strength resistance
2-cyanoacrylate weight ratio) (kg/cm) (kg . cm/inz) (kg/cmz)
Example l-Cyano—l-carbomethoxy— (80/20) 2.05 150§ 103
l butadiene-1,3
Example l-Cyano-l-carbomethoxy- (70/30) 2.00 ” 96
2 butadiene-1,3
Example l-Cyano-l-carbomethoxy- (55/45) l.93 " 84
3 butadiene-1,3
Comparative
Example l-Cyano-l-carbomethoxy- (40/60) 0.71 74
l butadiene-1,3
Comparative
Example l-Cyano-l-carbomethoxy- (20/80) 0.20 " 68
2 butadiene-1,3
Comparative
Example l—Cyano- l -carbomethoxy- (100/0) 0.10 ” 108
3 butadiene-1,3
4,313,865
9 .10
TABLE 1-continued
1,1-Disubstituted diene ' V 1‘ Peel Impact Heat
( 1,1-disubstituted diene/ethyl strength strength resistance
2-cyanoacrylate weight ratio) (kg/cm) (kg . cm/inz) (kg/cmz)‘
Example 1-Cyano-1-carboiso- (90/10) 1.24 ” 98
4 propoxybutadiene-1,3 -
Example l-Cyano—l—carboiso- (70/30) 1.46 " 95
‘ 5 propoxybutadiene-1,3 .
Example l—Cyano-l-carboiso- ‘ (55/45) 1.02 ” 91
6 propoxybutadiene—l,3
Comparative . 1
- Example 1-Cyano- l-carboiso- (30/70) 0.28 " 80
4 propoxybutadiene-1,3 A ‘
Comparative
1 Example ‘1-Cyano-1-carboiso- (10/90) 0.22 ” 34
5 propoxybutadiene-1,3
Comparative ~
Example l-Cyano—1-carboiso- (100/O) 0.46 " 105
6 propoxybutadiene-1,3
Example l—Cyano-1-carbethoxy- (80/ 20) 2.31 l50§ 92
7 butadiene-1,3 . ’
Example 1—Cyano-1-carbethoxy- (55/45) 1.80 " 85
8 butacliene-1,3
Example l,l-Dicarbetho'xy- (60/40) 2.32 ” 86
9 butadiene-1,3
Comparative
Example
7 1,1-Dicyanobutadiene-1,3 (40/60) 1.32 150: 86
Comparative
Example 1-Cyano-1-carbethoxy- (20/80) _0.73 " 76
8 butadiene-1,3
Comparative . V
Example l-Cyano-1-carbethoxy- (5/95) 0.22 46 21
9 butadiene-1,3
Comparative
Example Ethyl 2-cyanoacrylate (0/ 100) 0.14 42 10
10 alone
Example 1-Cyano-l-carbomethoxy-
10 butadiene-l,3/
1-Cyano-l-carboisopropoxy- 2.51 150§ 168
butadiene-1,3/
Ethyl 2-cyanoacrylate (30/40/30)
Comparative l-Cyano-l-carbomethoxy-
Example butadiene-l,3/
11 l-Cyano-1-carboethoxy- ‘ 2.60 ” - 160
butadiene-l,3/
ethyl 2-cyanoacrylate (40/40/20)
TABLE 2 TABLE 2-continued
Setting time Tensile strength Setting time Tensile strength
Adherend material (second) (kg/cmz) Adherend material (second) (kg/cm?)
Same material 45 Aluminum/stainless steel 30-60 155
Natural rubber 3-5 ‘33 Steel/81355 3-20 *-
Nllrlle rubber 3'5 142 ‘Cohesive failure in adherend material.
Rigid polyvinyl chloride 5-10 *2OO
Polymethyl methacrylate 30-90 ‘150
Bakelite 20-40 *100 50 TABLE 3
Polystyrol 40-60 *40
ABS resin 15-30 *1oo . . , Pee‘
Steel 2040 160 1,1-Disubstituted diene strength
Copper 2o_3O 87 (1,1-disubstituted diene/ethyl (kg/25
Stainless Steel 2O_40 140 2-cyanoacrylate weight ratio) mm)
Aluminum 30-60 142 55 Example 13 1-Cyano-1-carbomethoxybu.tadiene-1,3/
Brass .20-30 150 ethyl 2-cyanoacrylate (70/30) 19.5
Glass 3-5 *— Example 14 1-Cyano—I-carbomethoxybutadiene—l,3/ 131
Wood 60-120 ‘I20 ethyl 2-cyanoacrylate (55/415)
Different material Comparative 1-Cyano-1-carbomethoxybutadiene-1,3/ 5.0
ABS resin/aluminum 15.40 *70 Example 11 ethyl 2-cyanoacrylate (40/60)
PVC/stainless steel 5-20 ‘I40 Comparative Ethyl 2-cyanoacrylate alone (0/100) 0.1:
Nitrile rubber/copper 3-20 *38 60 Example 12
TABLE 4
Tensile shear
1,1-Disubstituted Diene Tensile strength after
(1,l-disubstituted diene/ethyl shear strength immersion in
2-cyanoacrylate weight ratio) (kg/cmz) water (kg/cmz)
Example 15 l—Cyano-1-carboisopropoxybutadiene- 249 220
4,313,865
11
TABLE 4-continued
12
Tensile shear
1,1-Disubstituted Diene Tensile strength after
(l,l-disubstituted diene/ethyl shear strength immersion in
2-cyanoacryl-ate weight ratio) (kg/cmz) water (kg/cmz)
1,3/ethyl 2-cyanoacrylate (70/30)
Example 16 l-Cyano-l—carbomethoxybutadiene- 240 210
1,3/ethyl 2-cyanoacrylate (70/30)
Comparative l-Cyano-l-carbomethoxybutadiene-l,3/ 187 62
Example 13 ethyl 2-cyanoacrylate (40/60)
Comparative Ethyl 2-cyanoacrylate alone (O/100) 132 24
Example 14
TABLE 5
1,1-Disubstituted diene Additive Tensile Impact
(l,l-disubstituted (added shear Peel strength Setting
Example diene/ethyl 2-cyano- amount, % strength strength (kg . cm/ time
No. acrylate weight ratio) by weight) (kg/cmz) (kg/cm) inz) (second)
17 l-Cyano-l-carbethoxy- Methyl 178 2.48 l50§ 3-5
17 butadiene-1,3/ethyl alcohol
2-cyanoacrylate (70/30) (0.1)
18 I-Cyano-l —carbethoxy- Ethylene 180 2.50 " 8-10
butadiene-1,3/ethyl glycol (0.1)
2—cyanoacrylate
19 1—Cyano-carbethoxy- 18-Crown-6- 165 2.50 " 5-10
' butadiene-1,3/ethyl (70/30) ether (0.1)
2-cyanoacrylate
20 1-Cyano-l-carbethoxy l5-Crown-5- 198 2.52 " 3-S
butadiene-1,3/ethyl (70/30) ether (0.1)
2-cyanoacrylate
21 1-Cyano—1-earbethoxy- l5-Crown-5- 180 2.38 ” 5-10
2-cyanoacrylate
22 ,1-Cyano-l-carbethoxy- 'y-Butyrolac— 270 2.60 ” 20-40
butadiene-1,3/ethyl (70/30) tone 5
2-cyanoacrylate
24 1-cyano-carbethoxy — 180 2.20 " 20-40
2-cyanoacrylate
What is claimed is: 35
1. An instant-setting adhesive composition compris-
ing a 2-cyanoacrylate and at least one 1,1-disubstituted
diene represented by the following general formula (A),
the amount of said 1,1-disubstituted diene being more
than 50% by weight but not more than 90% by weight
based on the total amount of both components:
X
/
CH2=C—C=C
\
I I
R]R2 Y
(A)
wherein R1 is a hydrogen atom, an alkyl group having
1 to 5 carbon atoms, an aryl group, an aralkyl group or
a halogen atom, R2 is a hydrogen atom or an alkyl group
having 1 to 5 carbon atoms, and X and Y, which may be
the same or different, are selected from the group con-
sisting of cyano group, carboxylate group, ethylsulfone
group, phenylsulfone group, formyl group, acetyl
group, benzoyl group, diethylphosphonyl group, amido
group and phenyl group.
2. An instant-setting adhesive composition according
to claim 1, wherein in the general formula (A), R1 is a
hydrogen atom or an alkyl group having 1 or 2 carbon
atoms, R; is a hydrogen atom, X is a cyano group, and
Y is a carboxylate group, an ethylsulfone group, a ben-
zoyl group, a diethylphosphonyl group, an amide
group, or a phenyl group.
3. An instant-setting adhesive composition according
to claim 1, wherein the 1,1-disubstituted diene repre-
sented by the general formula (A) is one or more com-
pound selected from the group consisting of 1-cyano-1-
carbomethoxybutadiene-1,3, l-cyano- l -carbethox-
40
45
50
55
60
65
ybutadiene- 1 , 3, 1-cyano-1-carbo-n-propoxybutadiene-
1,3, 1-cyano-1-carboisopropoxybutadiene-1,3, 1-cyano-
l-carbo-n-butoxybutadiene-1,3, 1-cyano-1-car-
boisobutoxybutadiene- 1 , 3, 1-cyano-1-carbo-tert-butox-
ybutadiene-1,3, 1,l-dicyanobutadiene-1,3, 1,1-dicar-
bomethoxybutadiene- 1 , 3, 1, 1-dicarbethoxybutadiene-
1,3, 1-cyano-1-ethylsulfonylbutadiene-1,3, 1-acetyl-1-
phenylbutadiene-1,3, 1-cyano-l-acetamidobutadiene-
1,3, 1-formyl-1-phenylbutadiene-1,3, 1-cyano-l—phenyl-
butadiene-1,3, 1-cyano-1-benzenesulfonylbutadiene-1,3,
1-cyano-1—diethylphosphonobutadiene-1,3, l-benzoyl-
l-cyanobutadiene1,3, 1-cyano-1-carbethoxy-3-(n-amyl)-
butadiene-1,3, 1-cyano-1-carbethoxy-2-methylbutadi-
ene-1,3, l-cyano-1-carbethoxy-3-phenylbutadiene-1,3,
1,1-dicarbethoxy-3-methylbutadiene-1,3, and 1-cyano-
l-carbethoxy-3-chlorobutadiene- l , 3.
4. An instant-setting adhesive composition according
to claim 2, wherein the 1,1-disubstituted diene repre-
sented by the general formula (A) in one or more com-
pound selected from the group consisting of 1-cyano-1-
carbomethoxybutadiene—1,3, 1 -cyano- 1-carbethox-
ybutadiene-1,3, 1-cyano-1-carbo-n-propoxybutadiene-
1,3, 1-cyano-1-carboisopropoxybutadiene-1,3, l-cyano-
1-carbo-n-butoxybutadiene-1,3, 1-cyano-1-car-
boisobutoxybutadiene-1,3, 1-cyano-1-carbo-tert-butox-
ybutadiene-1,3, 1-cyano-1-ethylsulfonylbutadiene-l,3,
1-cyano-l—acetamidobutadiene-1,3, l-cyano-l-phenyl-
butadiene-1,3, 1-cyano-l-diethylphosphonobutadiene-
1,3, l-benzoyl-1-cyanobutadiene-1,3, and 1-cyano-1-
carbethoxy-2-methylbutadiene-1,3.
5. An instant-setting adhesive composition according
to claims 1, 2, 3 or 4, wherein the 2-cyanoacrylate is one
or more compound selected from the group consisting
-4,313,865
13
of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, n-
propyl 2-cyanoacrylate, isopropyl 2-cyanoacrylate,
n-butyl 2-cyanoacrylate, isobutyl 2-cyanoacrylate, tert-
butyl 2-cyanoacrylate, amyl 2-cyanoacrylate, n-hexyl
2-cyanoacrylate, cyclohexyl. 2-cyanoacrylate, heptyl 5
2-cyanoacrylate, n-octyl 2-cyanoacrylate, 2-ethylhexyl
2-cyanoacrylate, dodecyl 2-cyanoacrylate, allyl 2- ’
cyanoacrylate, propargyl 2-cyanoacrylate, benzyl 2-
cyanoacrylate, phenyl 2-cyanoacrylate, 2-methoxyethyl
2-cyanoacrylate, 2-ethoxyethyl 2-cyanoacrylate, 2-
chloroethyl 2-cyanoacrylate, hexafluoroisopropyl 2-
cyanoacrylate, tritluoroethyl 2-cyanoacrylate, and 2-
cyanoethyl 2-cyanoacrylate.
6. An instant-setting adhesive composition according
to claims 1, 2, 3 or 4, wherein the amount of one or more
l,l-disubstituted dienes is 60 to 90% by weight per 40 to
10% by weight of the 2-cyanoacrylate.
7. An instant-setting adhesive composition according
to claims 1, 2, 3 or 4, wherein the amount of one or more
l,l-disubstituted dienes is 65 to 85% by weight per 35 to
15% by weight of the 2-cyanoacrylate.
8. An instant-setting adhesive composition according
to claims 1, 2, 3 or 4, which further contains one or
more members selected from the group consisting of
lactone compounds, alcohols, alcohol ethers, alcohol 25
esters, and crown ether compounds. -
9. An instant-setting adhesive composition according
to claim 8, wherein the lactone compound is one or
more members selected from the group consisting of
B-propiolactone, B-pivalolactone, 'y-butyrolactone, 3- 30
carbethoxy-7-butyrolactone, 5-ethyl-'y.-butyrolactone,
phthalide, 6-valerolactone, coumarin, dihydrocouma-
rin, e-caprolactone, heptodilactone, and dimethylhep-
todilactone.
10. An instant-setting adhesive composition accord- 35
ing to claim 8, wherein the alcohol is one or more mem-
bers selected from the group consisting of methyl alco-
hol, ethyl alcohol, n-propyl alcohol, isopropyl alcohol,
n-butyl alcohol, isobutyl alcohol, tert-butyl alcohol,
n-amyl alcohol, ethylene glycol, propylene glycol, tet-
ramethylene glycol, pentamethylene glycol, hexameth-
ylene glycol, heptamethylene glycol, octarnethylene
glycol, decamethylene glycol, polybutadienediol, chlo-
ropropylene glycol, 3-methylpentanediol, 2,2-diethyl-
propanediol, 2-ethyl-1,4-butanediol, diethylene glycol,
triethylane glycol, polyethylene glycol, dipropylene
glycol, polypropylene glycol, glycerol, trimethylolme-
thane, trimethylolethane, trimethylolpropane, and
1,2,6-hexanetriol.
11. An instant-setting adhesive composition accord- 50
ing to claim 8, wherein the alcohol ether is one or more
members selected from the group consisting of propy-
lene glycol methyl ether, dipropylene glycol methyl
l0
l5
20
40
45
55
60
65
14
ether, tripropylene glycolmethyl ether, ethylene glycol
ethyl ether, ethylene glycol n-butyl ether, diethylene
glycol methyl ether, diethylene glycol ethyl ether, di-
ethylene glycol n-butyl ether, ethylene glycol phenyl
ether, polyoxyethylene lauryl ether, and polyoxyethyl-
ene nonylphenyl ether.
12. An instant-setting adhesive composition accord-
ing to claim 8, wherein the alcohol ester is one or more
members selected from the group consisting of polyeth-
ylene glycol monolaurate, polyethylene glycol mono-
stearate, glycerol monolaurate, glycerol monostearate,
sorbitan monolaurate, and polyoxyethylene sorbitan
monolaurate.
13. An instant-setting adhesive composition accord-
ing to claim 8, wherein the crown ether compound is
one or more members selected from the group consist-
ing of 18-crown-6, dithia-15-crown, 15-crown-5, 18-
crown-5, dibenzo-18-crown-6, dibenzo-24-crown-8,
dicyclohexyl-18-crown-6, and 1',2-vinylbenzo- l 5-
crown-5.
14. An instant-setting adhesive composition accord-
ing to claim 8, wherein the amount of the lactone com-
pound is 0.1 to 30 parts by weight per 100 parts by
weight of the total amount of the 2-cyanoacrylate and
the l,l-disubstituted diene.
15. An instant-setting adhesive composition accord-
ing to claim 8, wherein the amount of the lactone com-
pound is 0.5 to 10 parts by weight per 100 parts by
weight of the total amount of the 2-cyanoacrylate and
the l,l-disubstituted diene.
16. An instant-setting adhesive composition accord-
ing to claim 8, wherein the amount of at least one com-
pound selected from the group consisting of alcohols,
alcohol ethers and alcohol esters i.s 0.001 to 5 parts by
weight per 100 parts by weight of the total amount of
the 2-cyanoacrylate and the l,l-disubstituted diene.
17. An instant-setting adhesive composition accord-
ing to claim 8, wherein the amount of at least one com-
pound selected from the group consisting of alcohols,
alcohol ethers and alcohol esters is 0.05 to 2 parts by
weight per 100 parts by weight of the total amount of
the 2-cyanoacrylate and the l,l-disubstituted diene.
18. An instant-setting adhesive composition accord-
ing to claim 8, wherein the amount of the crown ether
compound is 0.001 to 5 parts by weight per 100 parts by
weight of the total amount of the 2-cyanoacrylate ester
and the l,l-disubstituted diene.
19. An instant-setting adhesive composition accord-
ing to claim 8 wherein the amount of the crown ether
compound is 0.05 to 2 part by ‘weight per 100 parts by
weight of the total amount of the 2-cyanoacrylate and
the 1, l-disubstituted diene.
* * * * *
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