Toughened Cyanoacrylate Compositions
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The present invention relates to toughened cyanoacrylate compositions.
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US007687561B1
(12) Ulllted States Patent (10) Patent No.: US 7,687,561 B1
Misiak (45) Date of Patent: *Mar. 30, 2010
(54) TOUGHENED CYANOACRYLATE 4,556,700 A 12/1985 Harris etal.
COMPOSITIONS 4,574,097 A * 3/1986 Honeycutt ............... .. 428/36.1
4,622,414 A 11/1986 McKerVey
(75) Inventor: Hanns R. Misiak, Athy (IE) : 3:33;? :t1'a 1
(73) Assignee: Loctite (R&D) Limited, Dublin (113) : 1S{:‘:f:tea‘f*1~
. . . . . 4,855,461 A 8/1989 H '
( * ) Not1ce: Subject to any d1sc1a1mer, the term ofth1s 4 906 317 A 3/1990 Dims
Patent is extended er adjusted under 35 5,234,986 A * 8/1993 McBride ................... .. 524/505
USC 15409) by 393 days 5,312,864 A 5/1994 Wenz et al.
. . . . . 6,084,029 A * 7/2000 McGee ...................... .. 525/66
Th1s patent 1s subject to a ter1n1nal d1s- 5,294,529 B1 9/2001 O’Dwyer et 31,
claimer. 6,475,331 B1 11/2002 O’C0nn0r et al.
6,677,279 B2 * 1/2004 Patil et al. ............... .. 525/92 R
(21) Appl. No.: 11/538,970 OTHER PUBLICATIONS
(22) Filed: Oct 5, 2006 H.V. C2070V:2:t;117., ‘I‘CSy12(1r1-0acry1a\t/e ACIl\IheSlVeSC’{l1I{1I-{d1:ld1fl00/CNY0](3Am:Jh(C3l_
sives, , - , . e1st, et., an ostran e1n 0 , e .
(51) Int‘ Cl‘ (c1§01\/1'11 1 “C 1 1 Adh ' 3 ' sz 1 [Ad/z '
. . l C , y3.Il03.CI'y 3. C GSIVCS lI1 ruc um eszves:
C08K 5/07 (200601) . . . Chemistry and Technology, S.R. Hartshorn, ed., Plenun Press, NY, p.
(52) U.S. Cl. ..................... .. 524/357, 524/206, 524/356, 249307 (1986).
524/361; 524/362; 524/3633 524/5023 524/5423 http://inhancepr0ducts.c0m/techn010gy.htm1, Aug. 10, 2006.
524/556; 524/570; 524/581; 524/592; 525/295 * Citedb examiner
(58) Field of Classification Search ............... .. 524/356; y
525/295 Primary Examiner—Mark Eashoo
See application file for complete search history. Assistant Examiner—Nicole M Buie-Hatcher
74 A A F’ —S C. B
(56) References Cited ( ) ttorney, gent, or zrm teVen auman
U.S. PATENT DOCUMENTS
4,105,715 A 8/1978 Gleave
4,170,585 A 10/1979 Motegiet al.
4,440,910 A 4/1984 O’C0nn0r
4,450,265 A 5/1984 Harris
(57) ABSTRACT
The present invention relates to toughened cyanoacrylate
compositions.
13 Claims, N0 Drawings
US 7,687,561 B1
1
TOUGHENED CYANOACRYLATE
COMPOSITIONS
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to toughened cyanoacrylate compo-
sitions.
2. Brief Description of Related Technology
Cyanoacrylate compositions are well known as one com-
ponent reactive adhesives, which are quick bonding and suit-
able for applications on variety of substrates. See H. V.
Coover, D. W. Dreifus and J. T. O’Connor, “Cyanoacrylate
Adhesives” in Handbook of Adhesives, 27, 463-77, I. Skeist,
ed., Van Nostrand Reinhold, New York, 3rd ed. (1990). See
also G. H. Millet, “Cyanoacrylate Adhesives” in Structural
Adhesives: Chemistry and Technology, S. R. Hartshorn, ed.,
Plenun Press, New York, p. 249-307 (1986).
U.S. Pat. No. 4,440,910 (O’Connor) pioneered rubber
toughened cyanoacrylate compositions through the use of
certain organic polymers as toughening additives that are
elastomeric, i.e., rubbery, in nature. The ’910 patent is thus
directed to and claims a curable adhesive comprising a sub-
stantially solvent-free mixture of: (a) a cyanoacrylate ester,
and (b) about 0.5% to about 20% by weight of an elastomeric
polymer. The elastomeric polymer is selected from elasto-
meric copolymers of a lower alkene monomer and (i) acrylic
acid esters, (ii) methacrylic acid esters or (iii) vinyl acetate.
More specifically, the ’910 patent notes that as toughening
additives for cyanoacrylates, acrylic rubbers; polyester ure-
thanes; ethylene-vinyl acetates; fluorinated rubbers; iso-
prene-acrylonitrile polymers; chlorosulfonated polyethyl-
enes; and homopolymers of polyvinyl acetate were found to
be particularly useful.
The elastomeric polymers are described in the ’910 patent
as either homopolymers of alkyl esters of acrylic acid;
copolymers of another polymerizable monomer, such as
lower alkenes, with an alkyl or alkoxy ester of acrylic acid;
and copolymers of alkyl or alkoxy esters of acrylic acid. Other
unsaturated monomers which may be copolymerized with the
alkyl and alkoxy esters of acrylic include dienes, reactive
halo gen-containing unsaturated compounds and other acrylic
monomers such as acrylamides.
One group of elastomeric polymers are copolymers of
methyl acrylate and ethylene, manufactured by DuPont,
under the name of VAMAC, such as VAMAC N123 and
VAMAC B-124. VAMAC N123 and VAMAC B-124 are
reported by DuPont to be a master batch of ethylene/acrylic
elastomer.
Henkel Corporation (as the successor to Loctite Corpora-
tion) has sold for a number of years since the filing of the ’9 1 0
patent rubber toughened cyanoacrylate adhesive products
under the tradename BLACK MAX, which employ as the
rubber toughening component the DuPont materials called
VAMAC B-124 and N123. In addition, Henkel has sold in the
past clear and substantially colorless rubber toughened
cyanoacrylate adhesive products, namely, LOCTITE 4203,
4204 and 4205, which employ as the rubber toughening com-
ponent the DuPont material, VAMAC G.
Notwithstanding the state of the art, it would be desirable to
provide alternative toughened cyanoacrylates for a number of
reasons, including providing the end user with additional
product choices, hedging against raw material supply inter-
ruptions or shortages, or regulatory requirements that ham-
pers widespread usage of certain raw materials.
SUMMARY OF THE INVENTION
The present invention is directed to a toughened
cyanoacrylate composition which includes, beyond the
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cyanoacrylate component, a ketone containing material com-
ponent, such as one within the following structures:
/
where ‘R is
O O
// \\ ,
/C or C\
and R is linear or branched C1 to C7 alkyl, C2 to C7 alkenyl, or
C3 to C7 cycloalkyl or cycloalkenyl, interrupted or substituted
by carbonyl functionality and/ or functionalized with a C1 to
C3 alkoxy group;
R>:
where R is linear or branched C1 to C7 alkyl, C2 to C7 alkenyl,
or C3 to C7 cycloalkyl or cycloalkenyl, interrupted or substi-
tuted by carbonyl functionality and/or functionalized with a
C1 to C3 alkoxy group, and R* is H, methyl, or ethyl. In these
structures, m, n and p together equal 100 percent. More spe-
cifically, m and n are each between 7 and 15 percent and
together are between 17.5 and 26 percent. Of course, p rep-
resents that percent value substrated from 100 percent.
Particularly desirable ketone containing materials accord-
ing to these structures include terpolymers of carbon monox-
ide, unsaturated ester (e.g., a vinylester or an ester of an
unsaturated acid) and ethylene, for instance poly(ethylene-
co-vinylacetate-co-carbon monoxide) (“PEVACO”), such as
is available commercially from Aldrich or DuPont under the
tradename ELVALOY 741, ELVALOY 742 and ELVALOY
4924; and poly(ethylene-co-butylacrylate-co-carbon monox-
ide) (also known as a butylacrylate/ethylene/carbon monox-
ide co-polymer, “BAECO”), such as is available commer-
cially from Aldrich or DuPont under the tradenames
ELVALOY HP661, ELVALOY HP662 and ELVALOY
HP771; and homopolymers of a vinylketone, such as poly
(methylvinylketone) (“PMVK”).
In another aspect, the present invention is directed to a
method of bonding two or more substrates including the steps
of providing at least two substrates; applying, onto at least a
portion of a surface of one or both of the at least two sub-
strates, a cyanoacrylate composition as noted above; contact-
ing the surfaces of the at least two substrates having the
cyanoacrylate composition therebetween; and curing the
cyanoacrylate composition.
In still another aspect, the present invention is directed to a
bonded assembly including: a first substrate having a first
surface; another substrate having a second surface; and a
cured cyanoacrylate composition disposed between the first
and second surfaces, the composition having included prior to
cure: a cyanoacrylate component and the polymer component
as noted above.
US 7,687,561 B1
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In yet another aspect, the present invention is directed to a
method of preparing the cyanoacrylate composition as noted
above.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to a toughened
cyanoacrylate composition, which includes, beyond the
cyanoacrylate component, a ketone containing material.
The cyanoacrylate component includes at least one 0t-cy-
anoacrylate monomer of the formula:
H2C=C—COOR1
CN
where R1 represents a straight chain or branched chain alkyl
group having 1 to 12 carbon atoms (which may be substituted
with a substituent such as a halogen atom or an alkoxy group),
a straight chain or branched chain alkenyl group having 2 to
12 carbon atoms, a straight chain or branched chain alkynyl
group having 2 to 12 carbon atoms, a cycloalkyl group, an
aralkyl group or any aryl group. Specific examples of R1 are
a methyl group, an ethyl group, an n-propyl group, an isopro-
pyl group, an n-butyl group, an isobutyl group, a pentyl group,
a hexyl group, an allyl group, a methallyl group, a crotyl
group, a propargyl group, a cyclohexyl group, a benzyl group,
a phenyl group, a cresyl group, a 2-chloroethyl group, a
3-chloropropyl group, a 2-chlorobutyl group, a trifluoroethyl
group, a 2-methoxyethyl group, a 3-methoxybutyl group and
a 2-ethoxyethyl group. Ethyl cyanoacrylate is a particularly
desirable choice for use in the inventive compositions.
A single ot-cyanoacrylate monomer or a mixture of two or
more of these ot-cyanoacrylate monomers can be used. Gen-
erally, the above ot-cyanoacrylate monomer used alone as an
adhesive, and one or more components such as those set forth
below, are used to formulate a commercial composition. The
additional components includes, but are not limited to, accel-
erators; anionic polymerization inhibitors; radical polymer-
ization inhibitors; additives, such as plasticizers, heat stabi-
lizers and toughening agents; and/or perfumes, dyes, and
pigments.
A suitable amount of ot-cyanoacrylate monomer present in
the inventive compositions is from about 50 to 99.5% by
weight, such as 60 to 95% by weight, desirable 85% by
weight, based on the total weight of the composition.
The ketone containing material may be within the follow-
ing structures:
where ‘R is
O O
7 or \\c »
_O/ \ / \O_
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and R is linear or branched C1 to C7 alkyl, C2 to C7 alkenyl, or
C3 to C7 cycloalkyl or cycloalkenyl, interrupted or substituted
by carbonyl functionality and/ or functionalized with a C1 to
C3 alkoxy group;
R>:
where R is linear or branched C1 to C7 alkyl, C2 to C7 alkenyl,
or C3 to C7 cycloalkyl or cycloalkenyl, interrupted or substi-
tuted by carbonyl functionality and/or functionalized with a
C1 to C3 alkoxy group, and R* is H, methyl, or ethyl. In these
structures m and n are each between 7 and 15 percent and
together are between 17.5 and 26 percent. Of course, p rep-
resents that percent value subtracted from 100 percent.
Particularly desirable ketone containing material accord-
ing to these structures include those prepared from terpoly-
mers of carbon monoxide, unsaturated ester (e.g., a vinylester
or an ester of an unsaturated acid) and ethylene, for instance
poly(ethylene-co-vinylacetate-co-carbon monoxide) (“PE-
VACO”), such as is available commercially under the trade-
names ELVALOY 741 , ELVALOY 742 and ELVALOY 4924;
and poly(ethylene-co-butylacrylate-co-carbon monoxide)
(also known as butylacrylate/ethylene/carbon monoxide co-
polymer, “BAECO”), such as is available commercially
under the tradenames ELVALOY HP661, ELVALOY HP662
and ELVALOY HP771 ; and homopolymers of a vinylketone,
such as poly(methylvinylketone) (“PMVK”).
The ketone containing material should be used in the
present invention in amounts of about 0.5% to about 30%, for
instance about 2.5% to about 20%, such as about 5% to about
15%, by weight based on the total weight of the composition.
An anionic polymerization inhibitor is generally added to
ot-cyanoacrylate compositions in an amount from about
0.0001 to 10% by weight based on the total weight of the
composition, to increase the stability of the composition dur-
ing storage. Examples of useful inhibitors include sulfur
dioxide, sulfur trioxide, nitric oxide, hydrogen fluoride,
organic sultone inhibitors, boron trifluoride and methane sul-
fonic acid, aromatic sulfonic acids, aliphatic sulfonic acids,
and sulfones. The amount of inhibitor will suitably be any
convenient amount in order to slow down cure of the compo-
sition. Desirably, inhibitors of anionic polymerization are
present at about 0.0001% to about 0.1% by weight based on
the total weight of the composition.
A radical polymerization inhibitor is generally added to
ot-cyanoacrylate compositions as well, in an amount from
about 0.001 to 2.0%, particularly 0.03 to 0.5%, based on the
total weight of the composition, for the purpose of capturing
radicals which are formed by light during storage. Such
inhibitors are ordinarily of the phenolic type include, for
example, hydroquinone and hydroquinone monomethyl
ether. Other inhibitors suitable for use herein include buty-
lated hydroxytoluene and butylated hydroxyanisole.
A thickener may be added to increase the viscosity of the
ot-cyanoacrylate composition. Various polymers can be used
as thickeners, and examples include poly(methyl methacry-
late) (“PMMA”), poly(ethyl methacrylate) (“PEMA”), meth-
acrylate-type copolymers, acrylic rubbers, cellulose deriva-
tives, polyvinyl acetate and poly(0t-cyanoacrylate). A
suitable amount of thickener is generally about 0.01 to 30%
US 7,687,561 B1
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by weight, preferably 5 .0 to 25% by weight, based on the total
weight of the cyanoacrylate composition.
Plasticizers may also be added to the cyanoacrylate com-
ponent to further aid in durability and impact, heat, and mois-
ture resistance. The plasticizer is preferably present in an
amount of about 0.05% to about 25%, more preferably about
1% to about 15%, such as about 5% to about 10%, by weight
based on the total weight of the composition.
Perfumes, dyes, pigments, and the like may be added to the
inventive composition depending on use purposes in amounts
which do not adversely affect the stability of the 0t-cy-
anoacrylate monomer. The use of such additives is within the
skill of those practicing in the cyanoacrylate adhesive art and
need not be detailed herein.
Accelerators that may be useful in the cyanoacrylate com-
positions include for example calixarenes, oxacalixarenes,
and combinations thereof. Of the calixarenes and oxacalix-
arenes, many are known, and are reported in the patent litera-
ture. See e.g. U.S. Pat. Nos. 4,556,700, 4,622,414, 4,636,539,
4,695,615, 4,718,966, and 4,855,461, the disclosures of each
of which are hereby expressly incorporated herein by refer-
ence.
Another potentially useful accelerator component is a
crown ether. A host of crown ethers are known. For instance,
examples which may be used herein either individually or in
combination, or in combination with the calixarenes and
oxacalixarenes described above include 1 5 -crown-5,
18-crown-6, dibenzo-18-crown-6, benzo-15 -crown-5,
dibenzo -24-crown-8, dibenzo-30-crown-10, tribenzo-18-
crown-6, asym-dibenzo-22-crown-6, dibenzo-14-crown-4,
dicyclohexyl-18-crown-6, dicyclohexyl-24-crown-8, cyclo-
hexyl-12-crown-4, 1,2-decalyl-15 -crown-5, 1,2-naphtho-15 -
crown-5, 3,4,5-naphthyl-16-crown-5, 1,2-methyl-benzo-18-
crown-6, 1,2-methylbenzo-5, 6-methylbenzo-18-crown-6,
1,2-t-butyl-18-crown-6, 1,2-vinylbenzo-15-crown-5, 1,2-vi-
nylbenzo-18-crown-6, 1,2-t-butyl-cyclohexyl-18-crown-6,
asym-dibenzo-22-crown-6 and 1 ,2-benzo-1,4-benzo-5-oxy-
gen-20-crown-7. See U.S. Pat. No. 4,837,260 (Sato), the dis-
closure of which is hereby expressly incorporated here by
reference.
Other suitable accelerators include those described in U.S.
Pat. No. 5,312,864 (Wenz), which are hydroxyl group deriva-
tives of an (X-, [3- or y-cyclodextrin which is at least partly
soluble in the cyanoacrylate; in U.S. Pat. No. 4,906,317 (Liu),
which are silacrown compounds to accelerate fixturing and
cure on de-activating substrates such as wood, examples of
which are within the following structure:
R4
I
R3—si—oj
|— (ocH2cH),.
I
R5
where R3 and R4 are organo groups which do not themselves
cause polymerization of the cyanoacrylate monomer, R5 is H
or CH3 and n is an integer of between 1 and 4. Examples of
suitable R3 and R4 groups are R groups, alkoxy groups such as
methoxy, and aryloxy groups such as phenoxy. The R3 and R4
groups may contain halogen or other sub stituents, an example
being trifluoropropyl. However, groups not suitable as R4 and
R5 groups are basic groups such as amino, substituted amino
and alkylamino.
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Specific examples of silacrown compounds useful in the
inventive compositions include:
H3C\Si/CH3
£O/ \Oj
O O
dimethylsila-1 1 -crown-4;
WW.
{I
o 0
\Si/
/\
H3C CH3
dimethylsila-14-crown-5; and
dimethylsila-17-crown-6.
The accelerator component should be included in the com-
positions in an amount within the range of from about 0.1% to
about 10%, with the range of about 0.5% to about 5% being
desirable, and about 0.1% to about 1% by weight based on the
total weight of the composition being particularly desirable.
See e.g. U.S. Pat. Nos. 4,170,585; 4,450,265; 6,294,629; and
6,475,331, the contents of which are all incorporated herein
by reference.
It may also be desirable to co-toughen the inventive com-
position with a secondary co-toughening component, such as
those disclosed inU.S. Pat. No. 4,440,910 (O’Connor), which
pioneered rubber toughened cyanoacrylate compositions
through the use of certain organic polymers as toughening
additives that are elastomeric, i.e., rubbery, in nature. The
’910 patent is thus directed to and claims a curable adhesive
comprising a substantially solvent-free mixture of: (a) a
cyanoacrylate ester, and (b) about 0.5% to about 20% by
weight of an elastomeric polymer. The elastomeric polymer is
selected from elastomeric copolymers of a lower alkene
monomer and (i) acrylic acid esters, (ii) methacrylic acid
esters or (iii) vinyl acetate. More specifically, the ’910 patent
notes that as toughening additives for cyanoacrylates, acrylic
US 7,687,561 B1
7
rubbers; polyester urethanes; ethylene-vinyl acetates; fluori-
nated rubbers; isoprene-acrylonitrile polymers; chlorosul-
fonated polyethylenes; and homopolymers of polyvinyl
acetate were found to be particularly useful.
The elastomeric polymers are described in the ’910 patent
as either homopolymers of alkyl esters of acrylic acid;
copolymers of another polymerizable monomer, such as
lower alkenes, with an alkyl or alkoxy ester of acrylic acid;
and copolymers of alkyl or alkoxy esters of acrylic acid. Other
unsaturated monomers which may be copolymerized with the
alkyl and alkoxy esters of acrylic include dienes, reactive
halo gen-containing unsaturated compounds and other acrylic
monomers such as acrylamides.
One group of elastomeric polymers are copolymers of
methyl acrylate and ethylene, manufactured by DuPont,
under the name of VAMAC, such as VAMAC N123 and
VAMAC B-124. VAMAC N123 and VAMAC B-124 are
reported by DuPont to be a master batch of ethylene/acrylic
elastomer.
Henkel Corporation (as the successor to Loctite Corpora-
tion) has sold for a number of years since the filing of the ’9 1 0
patent rubber toughened cyanoacrylate adhesive products
under the tradename BLACK MAX, which employ as the
rubber toughening component the DuPont materials called
VAMAC B-124 and N123. Thus, these DuPont materials may
be used to co-toughen the inventive composition. In addition,
Henkel has sold in the past clear and substantially colorless
rubber toughened cyanoacrylate adhesive products, namely,
LOCTITE 4203, 4204 and 4205, which employ as the rubber
toughening component the DuPont material, VAMAC G.
VAMAC G may be used to co -toughen the inventive compo-
sition, as well.
VAMAC VCS rubber appears to be the base rubber, from
which the remaining members of the VAMAC product line
are compounded. VAMAC VCS is a reaction product of the
combination of ethylene, methyl acrylate and monomers hav-
ing carboxylic acid cure sites, which once formed is then
substantially free of processing aids such as the release agents
octadecyl amine, complex organic phosphate esters and/or
stearic acid, and anti-oxidants, such as substituted diphenyl
amine.
Recently, DuPont has provided to the market under the
trade designation VAMAC VMX 1012 andVCD 6200, which
are rubbers made from ethylene and methyl acrylate. It is
believed that the VAMAC VMX 1012 rubber possesses little
to no carboxylic acid in the polymer backbone. Like the
VAMAC VCS rubber, the VAMAC VMX 1012 and VCD
6200 rubbers are substantially free of processing aids such as
the release agents octadecyl amine, complex organic phos-
phate esters and/or stearic acid, and anti-oxidants, such as
substituted diphenyl amine, noted above.
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The inventive composition may be co-toughened with a
rubber toughening component having (a) reaction products of
the combination of ethylene, methyl acrylate and monomers
having carboxylic acid cure sites, (b) dipolymers of ethylene
and methyl acrylate, and combinations of (a) and (b), which
once the reaction products and/ or dipolymers are formed are
then substantially free of processing aids, such as the release
agents octadecyl amine (reported by DuPont to be available
commercially from Akzo Nobel under the tradename
ARMEEN 18D), complex organic phosphate esters (reported
by DuPont to be available commercially from R.T. Vanderbilt
Co., Inc. under the tradename VANFRE VAM), stearic acid
and/ or polyethylene glycol ether wax, and anti-oxidants, such
as substituted diphenyl amine (reported by DuPont to be
available commercially from Uniroyal Chemical under the
tradename NAUGARD 445). Commercial examples of such
rubber tougheners include VAMAC VMX 1012 and VCD
6200 rubbers, and these may be used too.
Preparation of the compositions and products of the
present invention can be achieved by mixing the polyketone
material into the cyanoacrylate composition at room tempera-
ture. Mixing is performed for a time sufficient to disperse or
dissolve the polyketone material into the cyanoacrylate com-
position, which can vary depending on the batch size. Gen-
erally, only seconds or minutes are required to achieve the
desired blending in of the polymer material.
The cyanoacrylate compositions of the present invention
are useful in bonding two or more substrates. A sufficient
portion of the composition may be placed on a surface of one
of the two or more substrates. The other substrate is then
positioned adjacent to the cyanoacrylate composition and the
two substrates are placed in contact to form an assembly, upon
curing of the cyanoacrylate.
The following non-limiting examples are intended to fur-
ther illustrate the present invention.
EXAMPLES
Referring to Tables 1A-1C below, cyanoacrylate composi-
tions labeled Sample Nos. 1-21 were prepared by incorporat-
ing into the specified cyanoacrylate the respective amounts
indicated of toughening agent and thickener, with mixing for
a period of time of about 0.5 to 1 hour at a temperature of
about 50-85° C. The samples were also stabilized at the parts
per million (“ppm”) level with acid stabilizers and free radical
stabilizers. EtCA represents ethyl-2-cyanoacrylate; MeCA
represents methyl cyanoacrylate; and MeOEtCA represents
methoxyethyl-2-cyanoacrylate.
TABLE 1A
Components Sample No./Amt. (wt. %)
Type Identity 1 2 3 4 5 6 7 8
CA EtCA Bal. — — Bal. Bal. Bal. Bal. Bal.
MeCA — Bal. — — — — —
MeOEtCA — — Bal. — — — —
Toughening PEVACO — — — 10 10 — — —
Agent BAECO — — — — 8 10 —
ELVALOY 8.5
HP662
Thickener
PMMA
US 7,687,561 B1
TABLE 1B
10
Components Sample No. /Amt. Wt. %
Type Identity 9 10 11 12 13 14*
CA E CA
MeCA
MeOEtCA
ELVALOY
Bal.
Bal.
Bal.
Tou ghenin g
15
16 17 18
H ’771
ELVALOY
H ’742
PVMK
ELVALOY
H ’662
ELVALOY
H ’661
PMMA
Agent
7.5 10 10
Thickener
*contains 150 ppm o t11e adhesion promoter, itaconic anhydride
TABLE 1C
Components Sample No./Amt. Wt. %
Type Identity 19 20 21*
CA MeOEtCA Bal. Bal. Bal.
Toughening ELVALOY 8.5 10 —
Agent HP771
ELVALOY — — 8
HP4924
Thickener PMMA — 5 6
PEMA 4.0 — —
*contains 150 ppm of tlie adhesion promoter, itaconic anhydride
Below in Tables 2A-2B are data for fixture time and T peel
strength (room temperature and after heat ageing) captured
for the samples set forth in Tables 1A-1C.
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In Tables 2A and 2B, fixture time on EPDM rubber and T
peel strength on aluminum and mild steel for cyanoacrylate
compositions prepared with several different polyketone
tougheners on both aluminum and steel substrates are
reported.
The results set forth in Tables 2A and 2B indicate that
fixture times on EPDM rubber were modestly higher, though
within the commercially acceptable working range, for the
inventive compositions as compared with compositions with-
out the inventive toughener. As regards T peel strength, mea-
surements were made at room temperature and after two
hours of heat ageing at a temperature of 150° C. The sub-
strates used in the T peel strength evaluation were either
aluminum or mild steel. Improved results were observed for
the inventive composition at room temperature and after heat
ageing.
TABLE 2A
Sample No.
Physical Properties 1 2 3 4 5 6 7 8 9 10 11
Fixture Time (Secs) EDPM 15 15 20 45 45 35 40 30 30 30 30
T Peel Strength (N/mm2) Aluminum 0.2 0.2 0.3 2.0 1.2 — — — — — —
Steel [mild] 0.4 0.2 0.2 1.6 3.8 1.5 1.6 1.1 1.0 1.0 1.0
T Peel Strength Aluminum 0.0 0.0 1.0 — — — — 1.0 — —
2hrs @ 150° C. (N/mm2) Steel [mild] 0.0 0.0 1.3 — 1.0 1.5 — 1.2 — —
TABLE 2B
Sample No.
Physical Properties 12 13 14 15 16
Fixture Time (Secs) EDPM 22 40 35 30 45
T Peel Strength (N/mm2) Aluminum 1.3 — — 2.3
Steel [mild] 3.0 1.0 3.0 2.1 2.3
T Peel Strength Aluminum — 1.2 — —
2 hrs @ 150° C. (N/mm2) Steel [mild] — 1.0 — —
17 18 19 20 21
30 40 25 35 35
— 2.5 1.8 — —
1.7 2.3 1.4 1.7 4.3
— — — — 1.0
— — — — 1.0
US 7,687,561 B1
11
In Table 3 below, cyanoacrylate compositions labeled
Sample Nos. 22-33 were prepared to evaluate the polyketone
tougheners used in the inventive composition as contrasted to
other tougheners and the polyketone tougheners as used in
combination with such other tougheners. Each of these
samples was stabilized at the PPM level with added acidic
stabilizer.
TABLE 3
12
R is linear or branched C1 to C7 alkyl, C2 to C7 alkenyl, or C3
to C7 cycloalkyl or cycloalkenyl, interrupted or substituted by
carbonyl functionality and/or functionalized with a C1 to C3
alkoxy group; and the sum of m, n and p is 100 percent.
2. The composition of claim 1, wherein said polyketone
material is a member selected from the group consisting of
terpolymers of carbon monoxide, unsaturated ester and eth-
Sample No. wt. %
Physical Properties 22 23 24 25 26 27
CA EtCA
MeOEtCA
Bal. Bal. Bal. Bal. Bal. Bal.
28
Bal.
29 30 31 32 33
Bal.
Bal.
Bal.
Bal.
Bal.
Allyl CA
BAECO
PEVACO
VAMAC
vcs 5500
ELVALOY
40
6.0
2.0
6.0
8.0
2.0
Tou ghenin g
Agent 6.0
4.0
6.0
2.0
6.0
2.0
6.0
2.0
6.0
2.0
6.25
HP662
ELVALOY
HP771
PMMA
Calixarene
Crown
Ether
Thickener
Curing
Accelerator
2.5
2.5
0.2
0.5
0.2
Below in Table 4 are data for fixture time and T peel
strength captured from the samples set forth in Table 3.
TABLE 4
6.0 6.0
1.0
0.12 0.12 0.12 0.12 0.12
ylene; and poly(ethylene-co-butylacrylate-co-carbon mon-
oxide).
Sample No.
Physical properties 22 23 24 25 26 27 28
Fixture Time EPDM 70 80 70 50 75 80 60
(Secs)
T Peel Aluminum 2.2 2.1 3.0 2.2 1.7 1.6 1.5
Strength Steel [mild] 2.8 1.8 2.2 1.1 1.3 1.4 1.2
(N/IHIH2)
The results in Table 4 indicate among other things that the
use of the co-toughenerVAMAC VCS 5500 in the cyanoacry-
late composition with PEVACO and without added thickener,
demonstrated a T peel strength on aluminum of over 2.0
N/mmz in each measured instance.
What is claimed is:
1. A cyanoacrylate composition comprising:
at least one ot-cyanoacrylate; and
a polyketone material within the following structure:
/
wherein ‘R is
O O
7 at \. »
_O/ \ / \O_
45
50
55
60
65
29 30 31 32 33
50 45 50 60 60
2.0 2.3 2.5 2.5 2.1
1.8 2.3 2.3 1.5 1.0
3. The composition of claim 1, wherein said polyketone
material is poly(ethylene-co-vinylacetate-co-carbon monox-
ide).
4. The composition of claim 1, wherein said polyketone
material is present in an amount sufiicient to toughen said
composition once cured.
5. The composition of claim 1, wherein the 0t-cyanoacry-
late is represented by compounds of the formula:
H2c=C—COOR1
CN
wherein R1 represents a straight chain or branched chain
substituted or unsubstituted alkyl group having 1 to 12 carbon
atoms, a straight chain or branched chain substituted or
unsubstituted alkenyl group having 2 to 12 carbon atoms, a
straight chain or branched chain substituted or unsubstituted
alkynyl group having 2 to 12 carbon atoms, a substituted or
US 7,687,561 B1
13
unsubstituted cycloalkyl group, an substituted or unsubsti-
tuted aralkyl group or a substituted or unsubstituted aryl
group.
6. The composition of claim 5, wherein R1 is selected from
the group consisting of a methyl group, an ethyl group, an
n-propyl group, an isopropyl group, an n-butyl group, an
isobutyl group, a pentyl group, a hexyl group, an allyl group,
a methallyl group, a crotyl group, a propargyl group, a cyclo-
hexyl group, a benzyl group, a phenyl group, a cresyl group,
a 2-chloroethyl group, a 3-chloropropyl group, a 2-chlorobu-
tyl group, a trifluoroethyl group, a 2-methoxyethyl group, a
3-methoxybutyl group, a 2-ethoxyethyl group and combina-
tions thereof.
7. The composition of claim 1, wherein said 0t-cyanoacry-
late is an ethyl cyanoacrylate monomer.
8. The composition of claim 1, further comprising a thick-
ener.
9. The composition of claim 1, wherein said polyketone
material is present in amounts of about 0.5% to about 30% by
weight of the composition.
10. The composition of claim 1, wherein said 0t-cyanoacry-
late compound comprises an ethyl cyanoacrylate monomer
and said polyketone material comprises poly(ethylene-co-
Vinylacetate-co-carbon monoxide).
11. The composition of claim 1, further comprising a co-
toughener.
12. The composition of claim 11, wherein the co-toughener
is a member selected from the group consisting of acrylic
10
15
20
25
14
rubbers; polyester urethanes; ethylene-Vinyl acetates; fluori-
nated rubbers; isoprene-acrylonitrile polymers; chlorosul-
fonated polyethylenes; homopolymers of polyvinyl acetate;
and reaction products of the combination of ethylene, methyl
acrylate and monomers having carboxylic acid cure sites,
which once formed are then substantially free of processing
aids and anti-oxidants; and combinations thereof.
13. A cyanoacrylate composition comprising:
at least one ot-cyanoacrylate; and
a ketone containing material within the following struc-
ture:
R>:
wherein R is linear or branched C1 to C7 alkyl, C2 to C7
alkenyl, or C3 to C7 cycloalkyl or cycloalkenyl, interrupted or
substituted by carbonyl functionality and/or functionalized
with a C1 to C3 alkoxy group; R* is H, methyl, or ethyl; and n
is 100 percent.
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