Toughened Cyanoacrylate Compositions
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This invention relates to toughened cyanoacrylate compositions which exhibit improved peel strengths and fixture speeds. The toughened cyanoacrylate compositions include a toughening agent comprising poly(vinychloride-co-vinyl acetate) and poly(methylmethacrytlate).
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US00739085lBl
(12) Ulllted States Patent (10) Patent No.: US 7,390,851 B1
Misiak (45) Date of Patent: Jun. 24, 2008
(54) TOUGHENED CYANOACRYLATE 4,440,910 A 4/1984 O’Connor ................. .. 525/295
COMPOSITIONS 4,444,933 A 4/1984 Columbus etal. ......... .. 524/292
4,477,607 A 10/1984 Litke ........................ .. 523/212
(75) Inventor: Hanns Roland Misiak, Dublin (IE) 4,533,422 A 8/1985 Litke ........... .. 156/307
4,556,700 A 12/1985 Harris etal. .............. .. 523/209
(73) Assigneei Loetite (R&D) Limited, Dublin (IE) 4,560,723 A 12/1985 Milletetal. .............. .. 524/486
Notice: subjecno anycusciaimer, merennomus 3323212‘; 2 11/133? ¥;‘§ZrZfZ1".‘.‘.‘ ......... .jjj‘5§§§’2/ii
Patent is extended Or adjusted under 35 4,695,615 A 9/1987 Leonard etal. ........... .. 526/194
U~S~C~ 154(b)bY112daYS- 4,713,405 A 12/1987 Koga etal. ............ .. 523/212
4,718,966 A 1/1988 Harris etal. ........... .. 156/331.2
(21) APP1~N°* 11/279307 4,855,461 A 8/1989 Harris ...................... .. 549/348
. 4,906,317 A 3/1990 ' 156/307.3
(22) Ffled" APr'14’2006 5,312,864 A 5/1994 Wenz ....................... .. 524/716
Related US Application Data 5,340,833 : 8‘/13:: 1VI_1tr§_r ........................
(63) Continuation-in-part of application No. ll/001,244, 5,994,464 A 11/1999 Ohsawa et al. .............. .. 525/85
filed on Nov. 30, 2004, which is a continuation of 6,475,331 B1 11/2002 O’C0nn0r ................. .. 156/331
application No. 10/336,697, filed on Jan. 6, 2003, now
abandoned.
(51) Int. Cl.
C08L 27/06 (2006.01)
(52) U.S. Cl. ...................... .. 525/193; 524/492; 524/565;
524/568; 525/295
(58) Field of Classification Search ............... .. 524/492,
524/565, 568; 525/193, 295
See application file for complete search history.
(56) References Cited
U.S. PATENT DOCUMENTS
4,102,945 A 7/1978 Gleave ..................... .. 260/879
Primary Examiner—D. S Nakarani
(74) Attorney, Agent, or Firm—SteVen C. Bauman
(57) ABSTRACT
This invention relates to toughened cyanoacrylate composi-
tions which exhibit improved peel strengths and fixture
speeds. The toughened cyanoacrylate compositions include a
toughening agent comprising poly(Vinychloride-co-Vinyl
acetate) and poly(methylmethacrytlate).
10 Claims, N0 Drawings
US 7,390,851 B1
1
TOUGHENED CYANOACRYLATE
COMPOSITIONS
RELATED APPLICATIONS
This application continues in part from co-pending, com-
monly assigned U.S. patent application Ser. No. 11/001,244,
filed Nov. 30, 2004, which itself continues from U.S. patent
application Ser. No. 10/336,697, filed Jan. 6, 2003, which has
now been abandoned.
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to toughened cyanoacrylate compo-
sitions which exhibit improved peel strengths and fixture
speeds. The toughening agent used in the present invention
comprises poly(vinychloride-co-vinyl acetate) in combina-
tion with poly(methylmethacrytlate).
2. Brief Description of Related Technology
Cyanoacrylate compositions are well known as one com-
ponent reactive adhesives, quick bonding and suitable for a
variety of substrates. However, traditional cyanoacrylate-
based adhesives tend to be brittle, and to have low peel
strengths. A variety of additives and fillers have been pro-
posed for addition to cyanoacrylate adhesive compositions to
improve toughness and peel strengths.
U.S. Pat. No. 4,102,945 (Gleave) describes a cyanoacrylate
adhesive having enhanced peel strengths in which a
cyanoacrylate is thickened by a copolymer or terpolymer
including vinylidene chloride-acrylonitrile copolymers.
U.S. Pat. No. 4,440,910 (O’Connor) is directed to
cyanoacrylate compositions having improved toughness,
achieved through the addition of elastomers, i.e., acrylic rub-
bers. These rubbers are either (i) homopolymers of alkyl
esters of acrylic acid; (ii) copolymers of another polymeriz-
able monomer, such as lower alkenes, with an alkyl ester of
acrylic acid or with an alkoxy ester of acrylic acid; (iii)
copolymers of alkyl esters of acrylic acid; (iv) copolymers of
alkoxy esters of acrylic acid; and (v) mixtures thereof.
U.S. Pat. No. 4,444,933 (Columbus) suggests the addition
of a vinyl chloride/vinyl acetate copolymer to a cyanoacrylate
adhesive to reduce adhesion to human skin.
U.S. Pat. No. 4,560,723 (Millet) discloses a cyanoacrylate
adhesive composition containing a toughening agent com-
prising a core-shell polymer and a sustainer comprising an
organic compound containing one or more unsubstituted or
substituted aryl groups. The sustainer is reported to improve
retention of toughness after heat aging of cured bonds of the
adhesive.
U.S. Pat. No. 4,713,405 (Koga) discloses an 0t-cyanoacry-
late adhesive composition of matter consisting essentially of
ot-cyanoacrylate, fumed silica having a surface treated with a
dimethyldichlorosilane, and trialkyl borate.
U.S. Pat. No. 5,340,873 (Mitry) discloses a cyanoacrylate
adhesive composition having improved toughness by includ-
ing an effective toughening amount of a polyester polymer
derived from a dibasic aliphatic or aromatic carboxylic acid
and a glycol.
U.S. Pat. No. 5,739,205 (Nishino) discloses an 0t-cy-
anoacrylate adhesive composition which comprises (a) 100
parts by weight of an ot-cyanoacrylate compound, (b) 10
through 20 parts by weight of (I) polyalkyl methacrylates
having a weight average molecular weight of 100,000
through 300,000, or (II) copolymers of alkyl methacrylates
and other methacrylates or acrylates, said copolymers having
the same weight average molecular weight as that of the
polyalkyl methacrylates (I), (c) 2 through 20 parts by weight
of ultrafine anhydrous silicas, and (d) 0.001 through 20 parts
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2
by weight of certain quick curing additives, (b)-(d) being on
the basis of (a) 100 parts by weight of ot-cyanoacrylate com-
pounds.
U.S. Pat. No. 5,994,464 (Oheawa) discloses a cyanoacry-
late adhesive composition containing a cyanoacrylate mono-
mer, an elastomer miscible or compatible with the cyanoacry-
late monomer, and a core-shell polymers being compatible,
but not miscible, with the cyanoacrylate monomer.
U.S. Pat. No. 6,475,331 (O’Connor) discloses and claims a
cyanoacrylate adhesive composition comprising: (a) a
cyanoacrylate components; and (b) an accelerator component
consisting essentially of (i) calixarenes, oxacalixarenes, or a
combination thereof, and (ii) at least one crown ether, wherein
said composition exhibits a fixturing speed of less than 20
seconds for bonding two substrates, at least one of which is
constructed of a material selected from steel, epoxy glass, and
balsawood.
Despite the state of the technology, there continues to be a
need for cyanoacrylate adhesives with improved toughness
and peel strengths, while maintaining a high fixture speed.
SUMMARY OF THE INVENTION
As used herein, all compositions values are given in weight
percent unless otherwise noted.
The present invention is directed to, in a first aspect, a
cyanoacrylate composition which demonstrates enhanced
touglmess such as improved peel strength, and fixturing
speeds including a cyanoacrylate component; and a toughen-
ing agent comprising poly(vinychloride-co-vinyl acetate)
(“PVCVA”) in combination with poly(methylmethacrytlate)
(“PMMA”).
Cyanoacrylate compositions in accordance with the
present invention containing PVCVA in combination with
PMMA show increased toughness, measured for instance as
an increased peel strength.
In another aspect, the present invention is directed to a
cyanoacrylate composition which demonstrates enhanced
touglmess including a cyanoacrylate material; a toughening
agent comprising PVCVA in combination with PMMA; and
one or more additives selected from plasticizers, accelerators,
fillers, opacifiers, inhibitors, thixothrophy conferring agents,
stabilizers, dyes, thermal degradation reducers, and combi-
nations thereof, where upon cure, the cyanoacrylate compo-
sition has an average T peel strength on mild steel of more
than about 3 N/mm after curing at room temperature for about
72 hours and a fixture speed on EPDM-foam rubber of less
than 40 seconds.
In yet another aspect, the present invention is directed to a
method of bonding two or more substrates including the steps
of providing at least two substrates; dispensing, on at least a
portion of a surface of one or both of the at least two sub-
strates, a cyanoacrylate composition including about 1 to
about 20% by weight of the toughening agent comprising
PVCVA in combination with PMMA; contacting the surfaces
of the at least two substrates having the cyanoacrylate com-
position therebetween; and curing the cyanoacrylate compo-
sition.
In still another aspect, the present invention is directed to a
bonded assembly including: a first substrate having a first
surface; another substrate having a second surface; and a
cured cyanoacrylate composition disposed between the first
and second surfaces, the composition having included prior to
cure a cyanoacrylate component; and a toughening agent
comprising about 1 to about 20% by weight of PVCVA in
combination with PMMA. Preferably, the T peel strength on
mild steel is greater than about 3 N/mm after room tempera-
ture cure for about 72 hours, and fixture speed on EPDM
rubber of less than 40 seconds.
US 7,390,851 B1
3
DETAILED DESCRIPTION OF THE INVENTION
The cyanoacrylate compositions of the present invention
include toughening agents which provide enhanced tough-
ness, such as improved peel strengths in the cured composi-
tions. The toughening agent comprises PVCVA in combina-
tion with PMMA. A method of bonding substrates and the
resultant bonded assembly are disclosed herein as well.
The cyanoacrylate compositions of the present invention
include a cyanoacrylate component which include
cyanoacrylate monomers, such as those represented by the
structure:
OR’
\
\N
where R1 is selected from CH6 alkyl, alkoxyalkyl,
cycloalkyl, alkenyl, aralkyl, aryl, allyl and haloalkyl groups.
Preferably, the cyanoacrylate monomer is selected from
methyl cyanoacrylate, ethyl-2-cyanoacrylate, propyl
cyanoacrylates, butyl cyanoacrylates (such as n-butyl-2-cy-
anoacrylate), octyl cyanoacrylates, allyl cyanoacrylate,
[3-methyoxyethyl cyanoacrylate and combinations thereof. A
particularly desirable cyanoacrylate monomer is ethyl-2-cy-
anoacrylate. The cyanoacrylate component should be
included in the compositions in an amount within the range of
about 70% by weight to about 90% by weight, preferably
about 75% by weight to about 85% by weight.
The compositions of the present invention may also con-
tain additives such as stabilizers, accelerators, plasticizers,
fillers, opacifiers, inhibitors, thixotrophy conferring agents,
dyes, fluorescence markers, thermal degradation reducers,
adhesion promoters, and combinations thereof, and the like.
These additives are known to those of skill in the art.
The cyanoacrylate monomers (and the compositions in
which the cyanoacrylate monomers are used) are preferably
stabilized using acid stabilizers of the Lewis or protonic types
although combinations of nonvolatile sulfonic acids with gas-
eous stabilizers such as N0, S02, S03, BF3, C02 and HF can
provide a synergistic effect. A preferred stabilizer system for
the present invention includes methane sulfonic acid
(“MSA”) and S02. Preferably, the amount of MSA is about 5
to about 25 ppm and a preferred amount of S02 is about 2 to
about 30 ppm based on the amount of the cyanoacrylate
monomer. More preferably, BF3, another acidic gaseous sta-
bilizer, may also be added in amounts of about 5 ppm to about
50 ppm based on the amount of the cyanoacrylate monomer.
Advantageously, such small amounts of stabilizers used with
the compositions of the present invention provide optimal
performance without stability concerns.
Inhibitors or free radical scavengers that may be useful in
the cyanoacrylate compositions are of the phenolic type such
as hydroquinone, t-butyl catechol, p-methoxy-phenol, and
the like. A preferred inhibitor of the present invention is
hydroquinone,. The inhibitor is present in an amount of about
0.001% by weight to about 2.0% by weight, preferably about
0.02% to about 0.5% by weight. 0ther inhibitors suitable for
use herein include butylated hydroxytoluene and butylated
hydroxyanisole.
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60
65
4
Accelerators that may be useful in the cyanoacrylate com-
positions include for example calixarenes, oxacalixarenes,
and combinations thereof. 0f the calixarenes and oxacalix-
arenes, many are known, and are reported in the patent litera-
ture. See e.g. U.S. Pat. Nos. 4,556,700, 4,622,414, 4,636,539,
4,695,615, 4,718,966, and U.S. Pat. No. 4,855,461, the dis-
closures of each of which are hereby expressly incorporated
herein by reference.
Another potentially useful accelerator component is a
crown ether. A ho st of crown ethers are known. For instance,
examples which may be used herein either individually or in
combination, or in combination with the calixarenes and
oxacalixarenes described above include 1 5 -crown-5,
18-crown-6, dibenzo-18-crown-6, benzo-15 -crown-5,
dibenzo-24-crown-8, dibenzo-30-crown-10, tribenzo-18-
crown-6, asym-dibenzo -22-crown-6, dibenzo-14-crown-4,
dicyclohexyl-18-crown-6, dicyclohexyl-24-crown-8, cyclo-
hexyl-12-crown-4, 1,2-decalyl-15-crown-5, 1,2-naphtho-15-
crown-5, 3,4,5 -naphthyl-16-crown-5, 1,2-methyl-benzo-18-
crown-6, 1,2-methylbenzo-5, 6-methylbenzo-18-crown-6,
1 ,2-t-butyl-18-crown-6, 1 ,2-vinylbenzo-15-crown-5, 1,2-vi-
nylbenzo-18-crown-6, 1,2-t-butyl-cyclohexyl-18-crown-6,
asym-dibenzo -22-crown-6 and 1,2-benzo-1,4-benzo-5 -oxy-
gen-20-crown-7. See U.S. Pat. No. 4,837,260 (Sato), the dis-
closure of which is hereby expressly incorporated here by
reference.
0ther suitable accelerators include those described in U.S.
Pat. No. 5,312,864 (Wenz), which are hydroxyl group deriva-
tives of an (X-, [3- or y-cyclodextrin which is at least partly
soluble in the cyanoacrylate; in U.S. Pat. No. 4,906,317 (Liu),
which are silacrown compounds to accelerate fixturing and
cure on de-activating substrates such as wood, examples of
which are within the following structure:
R4
I
R3—Si—Oj
|—(OCH2C|H>n
R5
where R3 and R4 are organo groups which do not themselves
cause polymerization of the cyanoacrylate monomer, R3 is H
or CH3 and n is an integer of between 1 and 4. Examples of
suitable R3 and R4 groups are R groups, alkoxy groups such as
methoxy, and aryloxy groups such as phenoxy. The R3 and R4
groups may contain halogen or other sub stitutents, an
example being trifluoropropyl. However, groups not suitable
as R4 and R3 groups are basic groups such as amino, substi-
tuted amino and alkylarnino.
Specific examples of silacrown compounds useful in the
inventive compositions include:
H3C CH3
\ ./
S1
0/ \0
E I
0 0
US 7,390,851 B1
dimethylsila-1 1-crown-4;
K“.
E}
O\s/O
/ \
H3C CH3
dimethylsila-14-crown-5;
H3C CH3
/
\Si
5‘ “.3
LU)
and dimethylsila-17-crown-6.
The accelerator component should be included in the com-
positions in an amount within the range of from about 0.01%
to about 10% by weight, with the range of about 0.05% to
about 2% by weight being desirable, and about 0.1% to about
1% by weight of the total composition being particularly
desirable.
Phthalic anhydride may also be added to the cyanoacrylate
component to further aid in durability and impact, heat, and
moisture resistance.
Plasticizers may also be added to the cyanoacrylate com-
ponent, and when so added are preferably present in an
amount of about 25% by weight to about 50% by weight,
more preferably about 10% by weight to about 25% by weight
of the total composition.
The inventive compositions may also be rendered thixotro-
pic by the addition of thixoprophy conferring agents, such as
fumed silica. See U.S. Pat. No. 4,533,422 (Litke) and U.S.
Pat. No. 4,477,607 (Litke). These agents, when used, should
be used in an amount less than about 15% by weight, such as
within the range of about 0.5% by weight to about 10% by
weight of the total composition.
The combination of the cyanoacrylate monomer and the
additives will be referred to herein as the cyanoacrylate com-
ponent.
The cyanoacrylate compositions of the present invention
are typically cured using an anionic mechanism. The layer of
moisture inherently adsorbed on the surfaces of virtually all
materials is sufiicient to initiate polymerization of the
cyanoacrylate component. Further, most substrates also con-
tain alkaline or nucleophilic ingredients or as impurities
which can initiate the anionic polymerization. The hydroxyl
groups of the water molecules effectively act to initiate poly-
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merization as carbanions are generated at a rapid rate. The
polymerization reaction will continue until all available
monomer is consumed or until growth is inhibited by an
acidic species.
As noted, the toughening agent of the present invention
comprises PVCVA in combination with PMMA.
The inventive cyanoacrylate compositions are readily pre-
pared by adding predetermined amounts of the toughening
agent components to the cyanoacrylate component and stir-
ring or agitating for a sufiicient time at an appropriate tem-
perature to achieve a homogeneous solution or suspension.
Typically, temperatures much above room temperature are
not necessary, though in formulations containing high levels
of fillers, thickeners, and the like, moderate heating may be
desirable to speed dissolution of the various additives.
The cyanoacrylate compositions of the present invention
are useful in bonding two or more substrates. A sufficient
portion of the composition may be placed on a surface of one
of the two or more substrates. The other substrate is then
positioned adjacent to the cyanoacrylate composition and the
two substrates are placed in contact to one another to form an
assembly, upon curing of the cyanoacrylate. Unexpectedly,
typical fixturing speeds of the cyanoacrylate compositions of
the present invention for bonding EPDM rubber were less
than about 40 seconds.
The improved toughness of the cured compositions of this
invention is manifested through various physical properties,
such as 180° peel strength. High peel strengths are indicative
of tough bonds. Peel strength was determined in accordance
with American Standard Test Method (ASTM) No. D-903-
49, the substance of which is hereby expressly incorporated
herein by reference.
The present invention may be better understood through
consideration of the following examples which are intended
to be illustrative rather than limiting.
EXAMPLES
The following examples describe the preparation and use
of the cyanoacrylate compositions of the present invention.
These examples are presented for the purpose of further illus-
trating and explaining the invention, and are not to be taken as
limiting the scope of the invention.
It was found that the addition of PVCVA to cyanoacrylate
monomer significantly increases the T peel strength of the
cured cyanoacrylate composition, if PMMA is present as
well. Cured cyanoacrylate compositions are typically rigid,
brittle materials, having low crack resistance and therefore
low T peel strength. In order to modify these physical prop-
erties, additives may be included as noted herein.
A toughening agent is the focus of the examples in which a
series of cyanoacrylate compositions was prepared by agita-
tion/mixing/tumbling a closed vessel to obtain a homogenous
dispersion or solution of the cyanoacrylate composition. Peel
strengths were evaluated by bonding flexible steel strips
together and curing for 24 hours at a temperature of 25° C.
The force required to cause the bond to fail was measured, the
results being presented in units of force per unit length of
bond. The peel test procedure was performed according to
ASTM D-903-49. The fixture time was also measured, with
shorter fixture times required to develop a bond on EPDM
rubber samples, generally being preferred.
Certain of these compositions and test results therefor are
presented below in Table I.
US 7,390,851 B1
TABLE I
Feel Strength EPDM
Composition
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
to
CA
OCTITE 424
OCTITE 380
OCTITE 480
CA + 7.5% PVeneCAN
CA + 9% PVeneCAN
CA + 10% PVeneCAN
CA + 15% PVeneCAN
CA + 20% PVeneCAN
CA + 30% PVeneCAN
CA + 10% PVeneCAN + 0.4% Calix.
CA + 9% PVeneCAN + 4% PMMA
CA + 9% PVeneCAN + 3% Silica
CA + 9% PVeneCAN + 4% Silica
CA + 11% PVeneCAN + 3% Silica
CA + 11% PVeneCAN + 6% Silica
CA + 9% PVeneCAN + 4% BzBuPht
CA + 9% PVeneCAN + 4% GTA
CA + 9% PVeneCAN + 4% nBuCA
uoctite 424 + 10% PVeneCAN
uoctite 431 + 5% PVeneCAN
uoctite 431 + 5% PVeneCAN + 4% Silica
uoctite 431 + 9% PVeneCAN + 4% Silica
EtCA + 10% PVCVA(1)
EtCA + 10% PVCVA(H)
EtCA + 10% PVCVA(11I)
EtCA + 15% PVCVA(11I)
EtCA + 20% PVCVA(11I)
uoctite 431 + 5% PVeneCAN + 5% PVCVA(111)
{Loctite 431 + EtCA [1 :1]} + 4.5% PVeneCAN
{Loctite 431 + EtCA [1 :1]} + 4.5% PVeneCAN + 4% Silica
EtCA + 7% PVeneCAN + 5% PMMA + 2.75% Silica
EtCA + 7% PVeneCAN + 5% PMMA + 2.75% Silica + 4% GTA
EtCA + 7% PVeneCAN + 5% PMMA + 2.75% Silica + 4% TEAC
PrCA + 10% PVeneCAN
PrCA + 10% PVeneCAN + 4% Silica
uoctite 431 + 10% ’VCVA(H1)
uoctite 431 + 10% ’VCVA(H) + 3% Silica
{Loctite 431/EtCA 19:3]} +6% PVCVA(H) + 3% Silica
L
L
LU LU LU LU LU LU LU LU LU LU LU LU LU LU LU L
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
BzBuPht = Benzyl butyl phtalate
Calix = Calixarene derivative (fixture speed accelerator)
EPDM = Fixture time on EPDM foam rubber cord
EtCA = Ethylcylancecry ate monomer
GTA = Glycerol triaceta e
1PrCA = Iso-Propyl cyanoecrylate monomer
nBuCA = nButyl cyanoecrylate momomer
Peel Strength = Peel Strength on degreased mild steel
PMMA = Polymerylme iacrylate (thickening agent)
PVCVA(I) = Poly(vinylchloride-co-vinyl acetate), 86% vinylchloride
PVCVA(H) = Poly(vinylchloride-co-vinyl acetate), 90% vinylchloride
PVCVA(HI) = Poly(vinylchloride-co-vinyl acetate), 81% vinylchloride
PVeneCAN = Poly(viny idene chloride-co-acrylonitrile), 20% acrylonitrile
TEAC = Trieltryl-O-ace yl citrate
The substrates used in determining T peel strength in Table
I are sand blasted steel bonded to sand blasted, flexible steel
shims. Unexpectedly, typical fixture speeds of the cyanoacry-
late compositions of the present invention for these substrates
were less than about 70 seconds, and in most cases, from
12-40 seconds.
Non-toughened cyanoacrylate compositions that are
evaluated in adhesive applications have low T peel strengths,
typically from about 0.2-0.4 N/mm. Samples 01 and 02 illus-
trate the low peel strengths of such non toughened cyanoacry-
late compositions.
The cyanoacrylate compositions of the present invention
exhibit improved T peel strengths in comparison with
cyanoacrylate compositions toughened with known tough-
ners, such as BLACK MAX® (Loctite® 380 cyanoacrylate
adhesive, an adhesive known for its high peel strength).
In Table 11, twenty six of the twenty seven samples are
based on ethyl cyanoacrylate, whereas the twenty seventh
[N/mm]
0.4
0.4
2.9
4.1
2.3
3.3
2.9
2.5
2.1
0.5
3.1
2.8
3.2
3.4
3.1
3.6
2.9
3.6
2.6
4.2
1.3
1.6
3.7
1.3
1.4
1.1
1.1
0.7
2.2
2.1
4.8
5.4
5.6
5.0
2.1
2.6
1.99
0.9
2.3
50
55
60
65
[s] Remark
control
control
control
control
120
75
20
30
22
17
18
28
After 1/2 yr: 30s; 1.68 N/mm
After 1/2 yr: 24s; 3.61 N/mm
26
28
35
40
40
50
60
12
18
17
After 1/2 yr: 32s; 1.67 N/mm
After 1/2 yr: 30s; 3.99 N/mm
Afterl/2 yr: 65s; 3.48 N/mm
6
6
(Sample AA) is based on isopropyl ester cyanoacrylate.
Samples A-D are used as controls, with Sample A being an
ethyl ester control with no PMMA or PVCVA. Samples B-D
are commercially available products that report a toughness
property.
The substrates used in determining T peel strength in
Tables 11 and 111 are aluminium bonded to aluminium and
mild steel bonded to mild steel.
TABLE 11
PVCVA Amt. of VA in PVCVA*
Sample PMMA (% by wt.) (% by wt.)
A 0.0 0.0 —
B* 0.0 0.0 —
C** 0.0 0.0 —
D*** 0.0 0.0 —
US 7,390,851 B1
9
TABLE II-continued
PVCVA Amt. of VA in PVCVA*
Sample PMMA (% by wt.) (% by wt.)
3 2.0 0.0 —
7 0.0 10.0 2% VA (“063” from SP2)
G 0.0 10.0 0% VA (“068” from SP2)
1 0.0 20.0 9% VA (grade from Polysciences)
2.0 10.0 2% VA (“063” from SP2)
2.0 10.0 0% VA (“068” from SP2)
{ 2.0 15.0 % VA (“Vinno /59” rom Wac (er)
1 7.5 7.5 % VA (“Vinno /59” rom Wac (er)
M 5.0 2.5 % VA (“Vinno /59” rom Wac (er)
N 7.5 2.5 % VA (“Vinno /59” rom Wac (er)
0 0.0 2.5 % VA (“Vinno /59” rom Wac (er)
’ 2.5 2.5 % VA (“Vinno /59” rom Wac (er)
Q 5.0 5.0 % VA (“Vinno /59” rom Wac (er)
{ 7.5 5.0 % VA (“Vinno /59” rom Wac (er)
S 0.0 5.0 % VA (“Vinno /59” rom Wac (er)
T 5.0 7.5 % VA (“Vinno /59” rom Wac (er)
J 2.5 10.0 % VA (“Vinno /59” rom Wac (er)
V 5.0 10.0 % VA (“Vinno /59” rom Wac (er)
W 2.5 12.5 % VA (“Vinno /59” rom Wac (er)
X 0.0 3.0 % VA (“Vinno /59” rom Wac (er)
Y 6.5 6.5 % VA (“Vinno /59” rom Wac (er)
Z 3.0 10.0 % VA (“Vinno /59” rom Wac (er)
AA 0.0 2.5 % VA (“Vinno /59” rom Wac (er)
*LOCTTTE ® 480
* *CYBERBOND 2241
***DEVCON HV1200
+Commercial source of vinyl acetate noted
TABLE 111
T peel strength N/mm Fixture Speed (ees)
Sample Al MS* EPDM
A 0.0 0.2 1 0.2 6
3 2.7 1 0.4 3.6 1 0.5 45
c 2.6 1 0.5 3.5 1 0.5 45
) 2.0 1 0.1 1.8 1 0.3 40
3 0.3 1 0.2 0.4 1 0.3 —
5 — 0.6 1 0.4 —
G — 0.7 1 0.3 —
1 — 0.7 1 0.3 —
— 1.4 1 0.2 4
— 4.8 1 0.6 13
< — 2.5 1 0.2 24
1 1.8 1 0.34 4.9 1 0.3 20
M — 3.1 1 0.5 —
N — 2.9 1 0.2 —
o 1.2101 4.110.3 24
3 — 2.9 1 0.2 —
Q — 3.4 1 0.6 21
1 — 3.4 1 0.6 21
s — 2.8 1 0.8 —
T — 3.1 1 0.2 —
J 1.7 1 0 5 4.5 1 0.3 22
V — 3.3 1 0.1 —
W — 3.3 1 0.3 —
x — 2.5 1 0.6 —
Y 1.3 102 2.3 10.6 14
z — 1.8 1 0.2 —
AA — 1.7 1 0.4 —
*mild steel
As is evident from a review of the information presented in
the tables above, neither cyanoacrylate monomers them-
selves, nor the presence of either PMMA or PVCVA, result in
the development of an appreciable T peel strength after curing
on EDPM rubber substrates. (See e.g. Samples A and E-H of
Tables 11 and 111.)
More specifically, Sample E demonstrates the effect of
adding PMMA to an ethyl cyanoacrylate monomer. Virtually
10
15
20
25
30
35
40
45
50
55
60
65
10
no effect is seen on added peel strength over the ethyl
cyanoacrylate monomer used as a control.
However, when the PMMA and PVCVA are together pre-
sented in a cyanoacrylate formulation, T peel strength mea-
surements show a significant increase. (See e.g. Samples I-W
and AA.)
Samples X-Z contain the thixotrophy agent, silica, at a
3.5% by weight level.
What is claimed is:
1. A cyanoacrylate composition comprising:
a cyanoacrylate component; and
a toughening agent comprising poly(vinychloride-co-vi-
nyl acetate) in combination with poly(methylmethacry-
late).
2. The composition of claim 1 wherein said cyanoacrylate
component comprises a monomeric structure represented by:
OR’
%N
wherein R1 is CH5 alkyl, alkoxyalkyl, cycloalkyl, alkenyl,
aryl, aralkyl, allyl, alkylhalide, or haloalkyl and mixtures
thereof.
3. The composition of claim 2 wherein said cyanoacrylate
component comprises a member selected from the group
consisting of methyl cyanoacrylate, ethyl-2-cyanoacrylate,
propyl cyanoacrylate, butyl cyanoacrylates, octyl cyanoacry-
lates, allyl cyanoacrylates, [3-methoxyethyl cyanoacrylate,
and mixtures thereof.
4. The composition of claim 3 wherein said cyanoacrylate
component comprises ethyl-2-cyanoacrylate.
5. The composition of claim 1 wherein said poly(vinychlo-
ride-co-vinyl acetate) is present in an amount of about 1% to
about 20% by weight.
6. The composition of claim 1 further comprising fumed
silica.
7. The composition of claim 6, wherein said fumed silica is
present in an amount (by weight) of from about 0.5 to about
10%.
8. The composition of claim 1 further comprising at least
one additive selected from the group consisting of stabilizers,
accelerators, plasticizers, fillers, opacifiers, thickeners, vis-
cosity modifiers, inhibitors, thixotrophy conferring agents,
dyes, thermal degradation inhibitors, and combinations
thereof.
9. The composition of claim 1 wherein upon cure, the
cyanoacrylate composition has an average peel strength in
excess of about 1.0 N/mm after 72 hours at room temperature
cure.
10. A cyanoacrylate composition consisting essentially of:
a cyanoacrylate component;
a toughening agent comprising poly(vinychloride-co-vi-
nyl acetate) in combination with poly(methylmethacryt-
late); and
one or more additives selected from the group consisting of
stabilizers, accelerators, plasticizers, fillers, opacifiers,
thickeners, viscosity modifiers, inhibitors, thixotrophy
conferring agents, dyes, thermal degradation inhibitors,
and combinations thereof, wherein upon cure, the
cyanoacrylate composition has an average tensile shear
strength in excess of about 1.0 N/mm.
* * * * *
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