United States Patent [191
Schoon
[54] COMPOSITIONS AND METHOD FOR
CATALYTIC CURING OF
CY ANOACRYLATE POLYMERS
[75] Inventor: Douglas D. Schoon, Newport Beach,
Calif.
[73] Assignee: Creative Nail Design, Inc., Carlsbad,
Calif.
[21] Appl. No.: 905,902
[22] Filed: Jun. 29, 1992
Related U.S. Application Data
[63] Continuation-in-part of Ser. No. 486,527, Feb. 28, 1990,
abandoned.
[51] Int. c1.s ................. .. C09D 133/14; A61K 7/043;
C08F 18/22
[52] U.S. Cl. .................................. .. 524/261; 524/533;
» 424/61; 526/190; 526/298
[58] Field of Search .............. .. 526/190, 298; 524/261,
524/533; 424/61
[56] References Cited
U.S. PATENT DOCUMENTS
3,216,983 11/1965 Shelanski et al. ................ .. 260/88.3
3,382,223 5/1968 Borsini et al. .. 526/344.2
3,390,143 6/1968 Nicora . . . . . . . . . . . . . . . . .. 526/344.2
3,478,756 11/1969 Sautter et al. ...... .. 132/73
3,483,289 12/1969 Michaelson et al. 424/61
3,711,576 1/1973 Hwa ................. .. 525/213
4,058,442 11/1977 Lee, Jr. et al. 424/61
4,126,144 11/1978 Duarte ......... .. 132/73
4,229,431 10/1980 Lee, Jr. et al. 424/61
4,260,701 4/1981 Lee, Jr. . . . . . . . . . . .. 525/303
4,417,034 11/1983 Webster 526/190
4,450,848 5/1984 Ferrigno . 132/73
4,587,321 5/1986 Sebag et al. .. 528/27
4,590,069 5/1986 Deckner et al. .. . 424/70
4,596,260 6/1986 Giuliano .......... .. .. 132/73
4,682,612 7/1987 Giuliano .. 132/73
4,690,369 9/1987 Giuliano .. 249/55
4,724,177 2/1988 Russo .................................. .. 428/35
FOREIGN PATENT DOCUMENTS
2107186 4/ 1983 United Kingdom .
2113245 8/1983 United Kingdom .
2114580 8/1983 United Kingdom .
Illllllllllllllllllllllllllllllllllllllllllllll||||I|||||||||l|||l|l|||||||
US00531901 1A
Patent Number:
Date of Patent:
5,319,011
Jun. 7, 1994
111]
[45]
OTHER PUBLICATIONS
S. M. Walas “Reaction Kinetics for Chemical Engi-
neers,” pp. 149-150, McGraw Hill, New York, 1959.
A. A. Frost and R. G. Pearson, “Kinetics and Mecha-
nism,” wnd Ed., Wiley, New York, 1961, pp. 211-212.
T. W. G. Solomons, “Organic Chemistry,” 2nd Ed.,
Wiley, 1980, pp. 228-230.
Parkins et al. An Introduction to Organometallic Chemis-
try, Section 8.1.7 pp. 182-185 (1986).
Seymour, Engineering Polymer Sourcebook, Ch. 8, pp.
131-142 (1990).
Coover, “Cyanoacrylate Adhesives”, Ch. 31, pp.
409-414 in Skeist ed. Handbook of Adhesives (1962).
Haiduc et al., Basic Organometallic Chemistry, Section
8.3, P11 153-173 (1985).
Millet, “cyranoacrylate Adhesives”, Ch. 6, pp. 249-307
in Hartshom ed., Structural Adhesives: Chemistry and
Technology (1986). '
Primary Examiner—-Joseph L. Schofer
Assistant Examiner—Marl< Nagumo
Attorney, Agent, or Firm—Brown, Martin, Haller &
McClain
[57] ABSTRACT
A method is disclosed for the catalytic polymerization
of cyanoacrylate monomers by contacting said mono-
mers with an organotin compound. Also included is a
polymerizable system comprising cyanoacrylate mono-
mer and an organotin compound, wherein upon contact
of the monomer and the compound, the compound
catalyzes the polymerization of the monomer. The or-
ganotin compound will have the formula R3SnX (I),
where each R is alkyl, cycloalkyl, alkaryl or aryl and X
is alkyl, cycloalkyl, aryl, alkaryl, hydrogen, hydroxide
or alkylcarboxyl, or the formula R2R’,Sn (II), where
each R is alkyl and each R’ is alkyl, cycloalkyl, aryl,
hydrogen, hydroxide or alkylcarboxyl. In each com-
pound all substituents of the same chemical type may be
the same species or two or more may be different spe-
cies from each other, provided, however, that if in com-
pound II both R and R’ are of the same chemical type,
each of the R substituents must be a different species
from each of the R’ substituents. The compounds may
also be reacted or complexed with sulfur compounds,
such as mercapto acid salts or mercaptides. Preferably
R, R’ and X are all C1-C13 alkyl, more preferably nor-
mal alkyl. A
41 Claims, No Drawings
5,319,011
1
COMPOSITIONS AND METHOD FOR
CATALYTIC CURING OF CY ANOACRYLATE
POLYMERS
CROSS-REFERENCE TO RELATED
APPLICATION
This application is a continuation-in-part of applica-
tion Ser. No. 07/486,527, filed Feb. 28, 1990, now aban-
doned.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The invention herein relates to catalytic polymeriza-
tion methods and polymerization catalysts. More partic-
ularly, it relates to the polymerization of cyanoacrylate
monomers.
2. Description of the Prior Art
The cyanoacrylate polymers are well known, espe-
cially for their adhesive properties. Their chemistry,
methods of formation, compositions and uses are de-
tailed widely; see, for example, Millet, “Cyanoacrylate
Adhesives,” Ch. 6, pp. 249-307, in Hartshorn, ed.,
Structural Adhesives: Chemistry and Technology (1986);
Seymour, Engineering Polymer Sourcebook, Ch. 8, pp.
131-142 (1989); and Coover, “Cyanoacrylate Adhe-
sives,” Ch. 31, pp. 409-414, in Skeist, ed., Handbook of
Adhesives (1962).
When used in the form of thin films, some cyanoacry-
late monomers polymerize very rapidly in the presence
of moisture. For these polymers, the amount of mois-
ture in surrounding air is sufficient to cause complete
polymerization of a thin film of the cyanoacrylate mon-
omer, thus leading to the wide use of such cyanoacry-
lates as adhesives for bonding of tightly fitting surfaces.
However, many of these polymers, when in the form of
thin films, lack flexibility, color stability or film
strength. Other cyanoacrylate monomers polymerize
only slowly in the presence of ambient moisture. In
addition, many cyanoacrylate monomers (including
those that otherwise would polymerize rapidly in the
presence of ambient moisture) are initially mixed with
inhibitors intended to prolong shelf life, which has the
detrimental side effect that desirable polymerization
speed is substantially slowed. There is thus a need for a
catalyst that would speed the thin film polymerization
of the normally slow cyanoacrylate monomers, over-
come the retarding effects of inhibitors mixed with
other cyanoacrylate monomers, and provide flexibility,
color stability and/or strength to thin cyanoacrylate
polymer films.
Further, when present in a thicker layer (i.e., in
“bulk”), most cyanoacrylate monomers do not poly-
merize well. Polymerization in bulk is usually incom-
plete and the presence of unreacted monomer is detri-
mental to the properties of the polymerized product. It
is believed that the polymerization of the bulk material
is incomplete because the ambient moisture which cata-
lyzes the thin film polymerization cannot penetrate
satisfactorily into the body of the thicker layers of the
cyanoacrylate monomer, and even that amount of mois-
ture which does penetrate does not act effectively as a
catalyst.
This is of particular significance in the adhesive field.
As noted above, the cyanoacrylates in thin films usually
form excellent bonds with nylons, polystyrenes, polyes-
ters, polyacetals, metals, glass and non-porous ceramics,
woods and similar materials. However, in the thicker
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layers, such bonds do not form properly and the adhe-
sion is weak or non-existent. Thus it has been difficult to
produce “gap filling” cyanoacrylate adhesives, i.e.,
those adhesives which will bond tightly even where the
opposing faces of the objects to be adhered do not mate
precisely.
To this end there have been suggestions of a number
of additive materials which can be incorporated into the
cyanoacrylate monomer composition in an attempt to
catalyze bulk polymerization fully and to provide for
“gap filling.” Some of the additives have been in the
form of polymerization initiators but these are not usu-
ally satisfactory since they do not provide for shelf life
prior to use. Another group of additives which has been
suggested are promoters, which rely on separate initia-
tion of polymerization by a third component. While
such promoters can be blended with the cyanoacrylate
monomers without causing any reaction, there is still
the necessity of having a separate initiator before the
polymerization promoters become effective. In addi-
tion, there have been compositions in which fillers are
added to provide intermediate surfaces to help form
extended films to “bridge the gap” between irregular
mating opposed faces, but such fillers do not apprecia-
bly aid in the bonding and provide foreign material (and
occasionally discoloration) to the bonded region.
While a number of the additives have been effective
for completing or accelerating polymerization, they
present problems which can prevent their full utiliza-
tion. First, many of the catalytic reactions which result
generate severe exotherrns and cause the polymerized
cyanoacrylate material to become overheated. The
presence of such excess heat can deteriorate the poly-
mer bonds, discolor the polymerized body and detri-
mentally affect other additive materials which may be
present in the composition or the surfaces with which
the cyanoacrylate polymer is in contact. For instance,
when cyanoacrylate polymers are used as a surface
coating for natural human fingemails or as part of nail
preparation compositions which are used to enhance
the physical properties and appearance of human finger-
nails, the exothermic reaction which occurs can not
only discolor the decorative nail surface but can often
be of sufficient magnitude that the person’s nails and in
some cases even the underlying tissue are seriously
harmed by the heat. Of course even where there is no
actual burning or blistering of the nails or tissue, the
person usually experiences a great deal of discomfort
from the heat. As a similar example, the bonding of
transparent or translucent sheets of plastic materials is
detrimentally affected if the exotherm is sufficient to
scorch or discolor the bonded surfaces.
It has also been found that many of the catalyst com-
positions are toxic, either when inhaled as fumes or
when'placed in contact with the human skin. Again
considering nail compositions, a volatile toxic catalyst
can be inhaled by both the wearer of the nail composi-
tions and by the beautician or other person who applies
the compositions. Both also can absorb the material
through the skin, either by directly touching the com-
position while it is being applied to the wearer’s nails or
by absorption of fumes through the various skin sur-
faces which are in contact with the ambient air. The
same will of course be true for other user of the mate-
rial, whether is it being used to catalyze cyanoacrylate
adhesives or other surface coatings.
5,319,011
3
Finally, many of the proposed catalytic materials
react only fairly slowly and do not provide quick poly-
merization of the slow or bulk cyanoacrylate mono-
mers. This requires that such compositions must be set
in place for some time before the cyanoacrylate mono-
mer is fully polymerized. In many cases this is difficult
or disadvantageous.
Organotin compounds have been disclosed in the
prior art as catalysts for vinyl halide polymerization in
combination with an oxidizing agent; see related U.S.
Pat. Nos. 3,382,223 and 3,390,143. Polymerization was
conducted under cryogenic conditions (—40° C.) but at
room temperature ( + 30° C.) there was no polymeriza-
tion reaction.
It would, therefore, be of great value to have a cata-
lytic system which would allow for complete and rapid
polymerization of cyanoacrylate monomers in bulk (i.e
non-thin-film) form so that the polymerization would be
complete throughout the polymerized body, that would
accelerate the polymerization of “slow” thin film cya-
noacrylate monomers, that could be used to overcome
the retarding effects of inhibitors and that would pro-
vide flexibility, color stability and/or strength to thin
cyanoacrylate polymer films. Such a system would also
advantageously operate without the presence of any
significant exotherm; would be reactive at ambient tem-
peratures; would not tend to discolor or distort the
polymerized body; and would not cause harm to any
adjoining material, whether human tissue or nails or any
other type of material with which the cyanoacrylate
compositions may be in contact. Further, the catalyst
itself should be readily available, satisfactory for use in
either direct or indirect contact with people and of
sufficiently low toxicity to be suitable for prolonged use
by and in the presence of people, particularly where
such compositions are to be applied directly to the
human body (such as nail dressings), in which case they
must also be acceptable for use under appropriate public
health and cosmetics laws.
SUMMARY OF THE INVENTION
In its broadest aspect, the invention herein is a
method for the catalytic polymerization of cyanoacry-
late monomers which comprises contacting said mono-
mers with an organotin compound. Generally the or-
ganotin compound will have the formula R3SnX (I),
where each R is alkyl, cycloalkyl, alkaryl or aryl and X
is alkyl, cycloalkyl, aryl, alkaryl, hydrogen, hydroxide
or alkylcarboxyl, or the formula R2R’2Sn (II), where
each R is alkyl and each R’ is alkyl, cycloalkyl, aryl,
alkaryl, hydrogen, hydroxide or alkylcarboxyl. In each
compound all substituents of the same chemical type
may be the same species or two or more may be differ-
ent species from each other, provided, however, that if
in compound II both R and R’ are of the same chemical
type, each of the R substituents must be a different
species from each of the R’ substituents. The com-
pounds may also be reacted or complexed with sulfur
compounds, such as mercapto acid salts or mercaptides.
Preferably R, R’ and X are all C1—C1g alkyl, more pref-
erably normal alkyl. In more preferred embodiments,
compound I will be a tetraalkyl compound with all
alkyl substituents being the same species and compound
II will be a dialkyl compound, with both R substituents
being the same n-C1-C3 alkyl species and both R’ sub-
stituents being the same n-C9—C1g alkyl species.
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DETAILED DESCRIPTION AND PREFERRED
EMBODIMENTS
The crux of the present invention lies in the discovery
that organotin compounds surprisingly provide a
unique class of cyanoacrylate monomer catalysts which
serve to fully polymerize the monomer very rapidly and
without any significant exotherm, and which have a
significantly lower degree of toxicity than any of the
currently used bulk catalysts. The organotin catalysts
serve not only to cause rapid and thorough polymeriza-
tion in bulk, but also overcome the effects of inhibitors,
speed the polymerization of retarded or normally slow
polymerizing monomers, and provide flexibility, color
stability and/or strength to thin cyanoacrylate polymer
films. While there have been quite a number of different
catalysts suggested in the art (as described above) it is
believed that until the present discovery there was no
recognition that the organotin compounds could be
used in the present capacity.
The chemistry and structure of organotin compounds
are described in Haiduc et al., Basic Organametallic
Chemistry, § 8.3, pp 153-173 (1985) and Parkins et al.,
An Introduction to Organometallic Chemistry, § 8.1.7, pp.
182-185 (1986). Those organotin compounds most use-
ful in this invention will have the formula R3SnX (I),
where each R is alkyl, cycloalkyl, alkaryl or aryl and X
is alkyl, cycloalkyl, aryl, alkaryl, hydrogen, hydroxide
or alkylcarboxyl, or the formula R2R'2Sn (II), where
each R is alkyl and each R’ is alkyl, cycloalkyl, aryl,
alkaryl, hydrogen, hydroxide or alkylcarboxyl. In each
compound all substituents of the same chemical type
may be the same species or two or more may be differ-
ent species from each other, provided, however, that if
in compound II both R and R’ are of the same chemical
type, each of the R substituents must be a different
species from each of the R’ substituents. The com-
pounds may also be reacted or complexed with sulfur
compounds, such as mercapto acid salts or mercaptides.
Preferably R, R’ and X are all C1—C1g alkyl, more pref-
erably normal alkyl. In more preferred embodiments,
compound I will be a tetraalkyl compound with all
alkyl substituents being the same species (e.g., tetraoctyl
tin) and compound II will be a dialkyl compound, with
both R substituents being the same n-C1-Cg alkyl spe-
cies and both R’ substituent being the same n-C9—C1g
alkyl species (e.g., dibutyl dilauryl tin [also known as
dibutyl tin dilaurate]). There will, however, be many
other alkyl compounds which may be used; compounds
which have been found to be successful include stan-
nous octoate, dibutyl tin di(2-ethyl hexoate), dibutyl tin
dioctoate, diphenyl dimethyl tin, tribenzyl tin hydrox-
ide, dibutyl tin maleate, divinyl dibutyl tin, and dibutyl
tin diacetate. I have also successfully used proprietary
organotin compounds believed to be of the formulas set
forth above; these include products available commer-
cially from Air Products and Chemicals Corporation
under the trade designations “T-l3l” (stated to be a
dialkyl tin dialkyl mercapto acid), “T-120” (stated to be
a butyl tin mercaptide) and “T-5” (stated to be a sulfur
alkyl organotin complex).
Conversely, however, I have found that organotin
acids not containing sulfur and organoacid salts of met-
als other than tin are not suitable. For instance, two
other proprietary products from Air Products and
Chemicals Corporation available under the trade desig-
nations “T-l25” (stated to be a dibutyl tin organic acid)
and “T-45” (stated to be a potassium alkyl hexoate salt
5,319,011
5
of an organic acid) did not catalyze the cyanoacrylate
polymerization reaction.
The cyanoacrylate monomers which are polymerized
by the organotin compounds of the present invention
are any of the conventional cyanoacrylates which have
been described in the art, particularly those described in
the aforesaid Millet reference. These include the
methyl, ethyl, isopropyl, n-butyl, and allyl cyanoacry-
lates. Most of the commercial cyanoacrylates available
today are the ethyl and methyl ester monomers. Suit-
able materials are available from many commercial
sources and are sold under a variety of individual trade
names and trademarks, a number of which are disclosed
in the above-cited Millet reference.
The invention herein is useful for a wide variety of
applications. One which has been newly discovered,
and which is the subject of a copending patent applica-
tion, is for the formation of artificial nail coatings and
extenders. Other applications include use where thick
layers (bulk quantities) of cyanoacrylate monomer must
be rapidly and thoroughly polymerizedpto form hard,
clear surfaces having many desired types of properties.
These may, for instance, include such uses as protective
coatings on glass or plastic sheets or providing smooth
layers on otherwise roughened surfaces to permit appli-
cation of further coatings such as paint. It is also of
particular importance in the manufacture of speakers
and electronics boards. It can also be useful in areas
such as adhesives where the cyanoacrylate adhesive is
sufficiently thick that it does not cure thoroughly to
provide the sufficient degree of adhesion between the
two spaced apart surfaces; it is of particular interest for
the production of “gap filing” adhesives. Use of the
present invention will cause rapid and complete curing
throughout the thicker body of cyanoacrylate monomer
and provide the requisite degree of adhesion (even
where the opposed surfaces are not precisely aligned),
which can be anticipated to be generally equivalent to
that provided by some thin film cyanoacrylate adhe-
sives. Further, with those thin film cyanoacrylates
which do not normally cure sufficiently well from
contact with the ambient moisture, the present inven-
tion can be used to speed the complete polymerization
or to overcome the effect of included inhibitors or re-
tarders. In addition, the catalyst also provides flexibil-
ity, color stability and enhanced strength to thin film
layers, even those which otherwise cure with adequate
speed in the presence of ambient moisture. Further,
these catalysts can be used to impart complete polymer-
ization under otherwise poor polymerization condi-
tions, such as in relatively dry ambient conditions where
there may be insufficient ambient moisture to develop a
full cure.
No particular quantitative thickness amount of the
applied layer can be specified as denoting the boundary
between a “thin film” and a “bulk layer,” but the func-
tional difference will be well known to those skilled in
the art as exemplified by the discussion in the above-
cited Millet reference at pages 259-260. Also as an ex-
ample, the typical cyanoacrylate monomer layer ap-
plied to human nails by either the wearer or by another
individual such as a beautician will be sufficiently thick
to clearly have bulk polymerization properties as con-
trasted to the typical “thin film,” which is exemplified
by an adhesive layer which spreads between closely
mating surfaces by capillary action.
Since the polymerization process of this invention
can be used for in situ formation of artificial nail sur-
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faces on a person’s fingers or toes, it will be evident that
it operates quite satisfactorily at ordinary ambient room
temperatures. However, where it is used for other pur-
poses where a person’s comfort is not involved, it will
be possible to vary the temperature somewhat above
and below room temperature without significantly af-
fecting the operability of the process. Those skilled in
the art can readily determine the appropriate tempera-
ture range for any particular monomer and catalyst of
interest.
Examples will illustrate typical applications of the
present system. Considering first the use for production
of artificial nail surfaces, one first applies a layer of
cyanoacrylate monomer to the desired substrate, such
as a fabric matrix (fiberglass, silk and linen are com-
monly used fabrics). The preferred monomer so applied
may be a “slow” or inhibited monomer, a monomer
with adequate polymerization speed but poor film flexi-
bility, color stability or strength, or a monomer applied
sufficiently thickly that it does not function as a “thin
layer” which can be catalyzed simply by the moisture in
the ambient air. After the monomer layer is applied, a
short interval (commonly about 20-30 seconds) may be
allowed to elapse to insure that the surface of the mono-
mer layer will become stabilized by surface polymeriza-
tion, although such delay is not required for satisfactory
performance. The organotin compound may then be
applied by dispensing the compound onto the surface of
the cyanoacrylate layer, typically by use of an eyedrop-
per or brush or by spraying (where proper control of
vapors or mists can be maintained). The organotin com-
pound is normally dispersed in a solvent in which the
compound is soluble but which does not dissolve the
cyanoacrylate surface coating. The solvent should be
one such as acetone which vaporizes very quickly leav-
ing the organotin compounds to be dispersed through
the cyanoacrylate layer to rapidly initiate and complete
the bulk polymerization of the layer. Preferred as sol-
vents are 1,1,1,-trichloroethane, acetone, blends of ace-
tone and 1,1,1-trichloroethane, other chlorinated sol-
vents-or hydrocarbon solvents.
Alternatively, one may use a brush-on system which
allows the catalyst to be applied in greater amounts
onto the surface and allows the user to physically blend
the catalyst solution into the stabilized coating. In addi-
tion, a higher viscosity cyanoacrylate monomer can be
used and some of or all of the organotin compound can
be incorporated directly into the high viscosity mono-
mer body.
It is also possible to use a combination of the two
techniques, such that some of the cyanoacrylate mono-
mer can be brushed on with some organotin compound
present and the remainder of the organotin compound
applied by the dropper method. The dropper method
provides benefits such as preventing pitting of the poly-
mer surface and avoiding any mist of catalyst material
in the ambient air. It also eliminates the chance of cross
contamination of the system. The brush-on system, on
the other hand, offers the benefits of fully blending the
additives into the curing monomer and to some extent
increasing the physical properties of the coating.
As another alternative method of application, one
may place the catalyst on a surface of one substrate and
the monomer on a mating surface of that or another
substrate. Mating of the two surfaces would then initiate
the polymerization.
As another example, involving the formation of
strong adhesive bonds (as for industrial, commercial or
5,319,011
7
household adhesives, utilizes the same procedures as
outlined above to produce thorough polymerization
throughout the cyanoacrylate adhesive layer or for the
formation of cyanoacrylate surfaces in industrial, com-
mercial or household applications.
The amount of organotin compound required to cata-
lyze cyanoacrylate monomer will typically be in the
range of 0.1-3.0 parts (by weight), preferably 0.5-1.5,
more preferably about 1.0 parts, of the compound per
100 parts of the cyanoacrylate monomer, although it is
possible that higher or lower concentrations may be
useful with some monomers. As an example, when con-
sidering the normal amount of coating placed on a
human fmgemail I have found that 1-2 drops of a solu-
tion of 0.5-1.0 grams of organotin compound dissolved
in 100 ml of a blended acetone/l,l,l-trichloroethane
solvent, as dispensed by a conventional hand held eye-
dropper, is quite satisfactory for complete polymeriza-
tion (curing) of an artificial nail composition. The com-
plete nail composition polymerizes thoroughly within
about 1-5 seconds and it can thereafter be filed and/or
have coatings such as nail polish applied.
It is possible to incorporate a variety of different
kinds of additives into either or both of the original
cyanoacrylate monomer layer prior to polymerization
or into the solution containing the organotin compound.
These include materials such as acrylic polymers to
increase strength, flexibility, or moisture resistance,
plasticizers to increase flexibility and impart crack ar-
resting properties, ultra-violet radiation absorbers to
inhibit yellowing from ultraviolet exposure, materials
such as organofunctional silanes to modify the surface
toward hydrophobicity and colorants to impart differ-
ent hues to the polymer body. The individual amounts
of each material to be present can be readily determined
by those skilled in the art without any undue experimen-
tation. It will be evident, of course, that any particular
material, whether incorporated into the cyanoacrylate
monomer layer or into the organotin solution, must not
be such as to significantly impair the catalyzing proper-
ties of the organotin compound or to inhibit the cyano-
acrylate monomer against polymerization catalyzed by
the organotin compound.
A wide variety of beneficial properties and results
have been observed by use of the present invention to
catalyze the cyanoacrylate monomers. These include,
but are not limited to, the absence of any violent uncon-
trolled exotherm upon polymerization; the absence of
any degree of exotherm such as would impart damage
or discomfort to a human nail surface or the underlying
tissue, discolor or damage a transparent or translucent
plastic surface or otherwise detrimentally affect any
heat-sensitive surface to which the cyanoacrylate layer
is applied as a coating or adhesive; lower shrinkage of
the polymerized cyanoacrylate layer than is observed
with moisture catalyzed systems or systems catalyzed
with conventional prior art catalysts; lower stresses on
the coating or adhesive bond, as a direct result of the
lower shrinkage of the polymerized body; markedly
lower degree of potential toxicity as compared to use of
conventional prior art catalysts; lack of any significant
absorption of the catalyst through the skin; and long-
term stability of the organotin compound in solution in
the solvent.
It will be evident from the above that there are many
embodiments of this invention which those skilled in the
art will recognize to be clearly within the scope and
spirit of the invention even though not expressly stated
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above. The above description is therefore intended to
be exemplary only and the full scope of the invention is
to be defined solely by the appended claims.
I claim:
1. A method for the catalytic polymerization of cya-
noacrylate monomer which consists essentially of con-
tacting said monomer with a catalyst selected from the
group of compounds having the formula R3SnX
wherein each R is alkyl or aryl and X is alkyl, cycloal-
kyl, aryl, alkaryl, hydrogen, hydroxide or alkylcarboxyl
or R2R’2Sn wherein each R is alkyl and each R’ is alkyl,
cycloalkyl, aryl, alkaryl, hydrogen, hydroxide _or alkyl-
carboxyl, and where if both R and R’ are of the same
chemical type, each of the R substituents is a different
species from each of the R’ substituents.
2. A method as in claim 1 wherein said organotin
compound has the formula R3Sn.X, where each R is
alkyl or aryl and X is alkyl,.cycloalkyl, aryl, alkaryl,
hydrogen, hydroxide or alkylcarboxyl.
3. A method as in claim 2 wherein all R and X substit-
uents are alkyl.
4. A method as in claim 3 wherein each said alkyl is
a C1-C13 alkyl.
5. A method as in claim 4 wherein each said alkyl is
a normal alkyl.
6. A method as in claim 5 wherein each said alkyl is
n-octyl.
7. A method as in claim 1 wherein said organotin
compound has the formula R2R’2Sn, where each R is
alkyl and each R’ is alkyl, cycloalkyl, aryl, alkaryl,
hydrogen, hydroxide or alkylcarboxyl, and where if
both R and R’ are of the same chemical type, each of the
R substituents is a different species from each of the R’
substituents.
8. A method as in claim 7 wherein all R and R’ sub-
stituents are alkyl.
9. A method as in claim 8 wherein each said alkyl is
a C1—C1g alkyl.
10. A method as in claim 9 wherein each alkyl is a
normal alkyl.
11. A method as in claim 8 wherein each said R alkyl
is an n-C1-Cg alkyl and each said R’ alkyl is an n-
C9-C13 alkyl.
12. A method as in claim 11 wherein each said R alkyl
is n-butyl and each said R’ alkyl is n-lauryl.
13. A method as in claim wherein said cyanoacrylate
monomer is the ethyl ester of 2-cyanoacrylic acid.
14. A method as in claim wherein said cyanoacrylate
monomer is the methyl ester of 2-cyanoacrylic acid.
15. A method as in claim 1 wherein said organotin
compound is present in a concentration of 0.1-3.0 parts
by weight per 100 parts of the cyanoacrylate monomer.
16. A method as in claim 15 wherein said organotin
compound is present in a concentration of 0.5-1.5 parts
by weight per 100 parts of the cyanoacrylate monomer.
17. A method as in claim 16 wherein said organotin
compound is present in a concentration of about 1.0
parts by weight per 100 parts of the cyanoacrylate mon-
omer.
18. A method as in claim 1 wherein said organotin
compound is reacted or complexed with a sulfur-con-
taining compound.
19. A method as in claim 18 wherein said sulfur-con-
taining compound is an acid salt or hydride.
20. A method as in claim 19 wherein said sulfur com-
pound is a mercapto acid salt or mercaptide.
21. A polymerizable system consisting essentially of
cyanoacrylate monomer and a catalyst selected from
5,319,011
9
the group of organotin compounds having the formula
R3SnX wherein each R is alkyl or aryl and X is alkyl,
cycloalkyl, aryl, alkaryl, hydrogen, hydroxide or alkyl- _
carboxyl or the formula R2R’2Sn wherein each R is
alkyl and each R’ is alkyl, cycloalkyl, aryl, alkaryl,
hydrogen, hydroxide or alkylcarboxyl, and where if
both R and R’ are of the same chemical type, each of the
R substituents is a different species from each of the R’
substituents, wherein upon contact of said monomer
and said catalytic organotin compound, said compound
catalyzes the polymerization of said monomer.
22. A system as in claim 21 wherein said organotin
compound has the formula R3SnX (I), where each R is
alkyl or aryl and X is alkyl, cycloalkyl, aryl, alkaryl,
hydrogen, hydroxide or alkylcarboxyl.
23. A system as in claim 22 wherein all R and X
substituents are alkyl.
24. A system as in claim 23 wherein each said alkyl is
a C1—C13 alkyl.
25. A system as in claim 4 wherein each said alkyl is
a normal alkyl.
26. A system as in claim 25 wherein each said alkyl is
n-octyl.
27. A system as in claim 21 wherein said organotin
compound has the formula R2R’2Sn, where each R is
alkyl and each R’ is alkyl, cycloalkyl, aryl, alkaryl,
hydrogen, hydroxide or alkylcarboxyl, and where if
both R and R’ are of the same chemical type, each of the
R substituents is a different species from each of the R’
substituents.
28. A system as in claim 27 wherein all R and R’
substituents are alkyl.
10
15
20
25
30
35
45
50
55
10
29. A system as in claim 28 wherein each said alkyl is
a C1—C1s alkyl.
30. A system as in claim 29 wherein each said alkyl is
a normal alkyl.
31. A system as in claim 30 wherein each said R alkyl
is an n-C1-C3 alkyl and each said R’ alkyl is an n-
C9-C13 alkyl.
32. A system as in claim 31 wherein each said R alkyl
is n-butyl and each said R’ alkyl is n-lauryl.
33. A system as in claim 21 wherein said cyanoacry-
late monomer is the ethyl ester of 2-cyanoacrylic acid.
34. A system as in claim 21 wherein said cyanoacry-
late monomer is the methyl ester of 2-cyanoacrylic acid.
35. A system as in claim 21 further comprising at least
one acrylic polymer, a plasticizer, an ultra-violet radia-
tion absorber, an organofunctional silane or a colorant.
36. A system as in claim 21 wherein said organotin
compound is present in-a concentration of 0.1-3.0 parts
by weight per 100 parts of the cyanoacrylate monomer.
37. A system as in claim 36 wherein said organotin
compound is present in a concentration of 0.5-1.5 parts
by weight per 100 parts of the cyanoacrylate monomer.
38. A system as in claim 37 wherein said organotin
compound is present in a concentration of about 1.0
parts by weight per 100 parts of the cyanoacrylate mon-
omer.
39. A system as in claim 21 wherein said organotin
compound is reacted or complexed with a sulfur-con-
taining compound.
40. A system as in claim 39 wherein said sulfur sulfur-
containing compound is an acid salt or hydride.
41. A system as in claim 40 wherein said sulfur com-
pound is a mercapto acid salt or mercaptide.
t 1! I! t 1
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENTNO. : 5,319,011
DATED : June 7, 1994
lNVENTOFi(S): Douglas D. Schoon
It is certified that error appears in the above-indentified patent and that said Letters Patent is hereby
corrected as shown\ below:
- COLUMN 8, CLAIM 13, LINE 46, AFTER "CLAIM" INSERT --1-—;
CLAIM 14, LINE 48, AFTER "CLAIM" INSERT --1--;
AND
- COLUMN _9, CLAIM 22, LINE 14, ‘DELETE "(I)".
Signed and Sealed this
Twenty-ninth Day of November, 1994
BRUCE LEHMAN
Attesting Oflicer Commissioner of Patents and Trademarks V
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENTNO. : 5,319,011
DATED : June 7, 1994
lNVENTOFi(S): Douglas D. Schoon
It is certified that error appears in the above-indentified patent and that said Letters Patent is hereby
corrected as shown‘ below:
- COLUMN 8, CLAIM 13, LINE 46, AFTER "CLAIM" INSERT --I-—;
CLAIM 14, LINE 48, AFTER "CLAIM" INSERT --1-—;
AND
- COLUMN 9, CLAIM 22, LINE 14, ‘DELETE "(I)".
Signed and Sealed this
Twenty-ninth Day of November, 1994
BRUCE LEIIMAN
Attesting Officer Commissioner of Patents and Trademarks V