Solid Cyanoacrylate Adhesive Composition and Method for its Use
Year:
Abstract:
A solid cyanoacrylate adhesive composition is disclosed which can be applied to a substrate in solid form and which polymerizes into an adhesive polymer upon liquefying. Preferably the solid cyanoacrylate composition liquefies at temperatures slightly above room temperature and polymerizes upon liquification. -caprolactones are used as a solidifying polymer with cyanoacrylate monomers and other additives to form the solid cyanoacrylate adhesive composition. The solid cyanoacrylate adhesive composition is easy to apply, especially stable in solid form and is capable of use in a variety of industrial, consumer and medical applications.
Type of document:
Language:
US006797107B1
(12) United States Patent (10) Patent N0.: US 6,797,107 B1
Kotzey (45) Date of Patent: Sep. 28, 2004
(54) SOLID CYANOACRYLATE ADHESIVE (56) References Cited
COMPOSITIO AND METHOD FOR ITS USE
N U.S. PATENT DOCUMENTS
(75) IHVGHWI Dimiter L K0119)’, N0fthaHtS (GB) 6,103,778 A * 8/2000 Hyon et al. ............... .. 523/111
(73) Assignee: Chemence, Inc., Alpharetta, GA (US) * Cited by examiner
- - - - - Primary Examiner—Patricia A. Short
( * ) Notice: Subject to any d1scla1mer, the term of this , ,
patent is extended or adjusted under 35 (74) Attorney, Agent, or FLrm—Sm1th, Gambrell & Russell,
U.S.C. 154(1)) by 0 days. LLP
(57) ABSTRACT
(21) Appl. No.: 10/428,696 . . . . . .
A sohd cyanoacrylate adhesive composition is disclosed
(22) Filedi May 2, 2003 which can be applied to a substrate in solid form and which
polymerizes into an adhesive polymer upon liquefying.
Related U-S- Applicatiml Data Preferably the solid cyanoacrylate composition liquefies at
t t l' htl b t t d l -
(63) Continuation of application No. 09/895,931, filed on Jun. i:::I;p:I::I11lr1:(:uSi1£1%:atigI:1 €0_::I:?c:)1TCt::1I::I;e::eu1E:e2:inasp: S}:)IEf£_
29’ 2001’ now abandoned’ fying polymer with cyanoacrylate monomers and other
(51) Int. Cl.7 ................................................. .. C09J 4/04 additives to form the solid cyanoacrylate adhesive compo-
(52) U.S. Cl. .............................. .. 156/331.1, 156/331.2; sition. The solid cyanoacrylate adhesive composition is easy
156/3316; 156/3318; 524/314; 524/367; to apply, especially stable in solid form and is capable of use
524/599; 525/186; 525/412 in a variety of industrial, consumer and medical applica-
(58) Field of Search ............................... .. 525/412, 186; t10HS~
524/314, 367, 599; 156/331.1, 331.2, 331.6,
331.8 20 Claims, N0 Drawings
US 6,797,107 B1
1
SOLID CYANOACRYLATE ADHESIVE
COMPOSITION AND METHOD FOR ITS USE
This is a continuation-application of prior patent appli-
cation Ser. No. 09/895,931, filed Jun. 29, 2001 is abandoned.
FIELD OF THE INVENTION
This invention relates to cyanoacrylate adhesives, and
more particularly to cyanoacrylate adhesives which are solid
at room temperature and are able to liquefy at higher than
room temperature and to polymerize to form adhesive bonds
or adhesive coatings. The adhesive compositions are in a
form, which is particularly easy to be applied in industrial or
consumer applications, as well to skin or living tissue. The
adhesives are useful in bonding or coating of metals,
plastics, wood, rubbers, composite materials, and living
tissue. They are also useful in medical applications, includ-
ing but not limited to, wound and surgical incision closure,
medical device fixation, sealants and void fillers, embolic
agents and other general medical applications. The invention
also relates to the method of obtaining the solid cyanoacry-
late compositions and to the method of delivering a solid
cyanoacrylate adhesive composition to one or more sub-
strates by the means of a suitable dispenser, joining two or
more substrates together and bringing the them to a tem-
perature above room temperature, if the substrates are not
already at a temperature above room temperature, which
transforms the adhesive into a liquid form, whereby the
adhesive polymerizes to form a strong adhesive bond. The
invention further relates to the method of delivering a solid
cyanoacrylate adhesive composition by means of a suitable
dispenser to a substrate where the solid adhesive transforms
itself into a viscous liquid under the influence of the tem-
perature of the substrate and polymerizes to form a coating.
The invention also relates to suitable dispensers for solid
cyanoacrylate adhesives.
BACKGROUND OF THE INVENTION
Liquid cyanoacrylate compositions have long been
known in the art as excellent adhesives. They have found
wide application as industrial and structural adhesives. They
have also found wide application in the consumer market for
repair of household items and in the hobby sector for
assembly and repair. Due to their unique ability to bond
living tissue, liquid cyanoacrylate compositions have found
application in medicine for closing wounds and incisions,
especially in cases where suturing does not provide satis-
factory results. Cyanoacrylate compositions have also found
life-saving application for embolization of arterio-venous
malformations and aneurysms.
One of the major disadvantages for all of the above
applications is the low viscosity of the adhesives. Their
runniness requires either special dispensing equipment or
particular skill and training of the user for their proper
administration.
A variety of attempts have been made to overcome the
known disadvantages that result from the runniness of
cyanoacrylate adhesive compositions. Various polymer
additives have been disclosed to adjust the viscosity of
cyanoacrylate preparations. In this regard, please refer to
U.S. Pat. Nos. 2,765,332; 2,794,788; 3,527,841; 3,282,773;
3,692,752; 3,836,377; 4,038,345; and 4,102,945, the teach-
ings each of which are incorporated by reference in their
entirety. The polymer additives discussed, however, have
not satisfactorily resolved the runniness related disadvan-
tages since only relatively minor adjustments to the viscosity
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are achieved and in some cases the proposed additives
interfere with the quality of the adhesive bond.
Others have attempted to increase the viscosity of
cyanoacrylate adhesive preparations by modifying the
cyanoacrylate itself and/or by adding modified cyanoacry-
lates to the adhesive composition. For example, U.S. Pat.
No. 3,564,078 discloses the use of poly (ethyl
2-cyanoacrylate) as a component of cyanoacrylate compo-
sitions. However, these compositions have also proven to be
unsatisfactory solutions to these problems.
The use of fillers has also been proposed as a method for
adjusting the viscosity of cyanoacrylate preparations.
According to U.S. Pat. No. 4,105,715, finely divided organic
powders such as polycarbonates, polyvinylidene fluorides,
polyethylenes, and other polymeric powders are proposed as
additives for cyanoacrylates. U.S. Pat. Nos. 3,663,501;
3,607,542; 4,533,422; and Re. 32,889 propose the addition
of various inert inorganic materials such as silica, quartz,
alumina, calcium and metal salts to cyanoacrylate prepara-
tions as fillers. Again, although these additives can form
thixotropic compositions, they are generally unsatisfactory
to resolve the runniness problem since they provide rela-
tively ineffective adjustments to viscosity and have a ten-
dency to interfere with the quality of the bond.
In addition to runniness, the stability and shelf life of
cyanoacrylate adhesive preparations can also be less than
optimum, particularly when some of the foregoing additives
are used. A series of U.S. patents comprising U.S. Pat. Nos.
5,514,371; 5,514,372; 5,532,867; 5,575,997; 5,582,834; and
6,203,802 describe the inclusion of certain formaldehyde
scavengers in the cyanoacrylate composition. These form-
aldehyde scavengers can be encapsulated in microcapsules
comprised of polycaprolactone.
Although the above cited art has suggested methods for
altering the viscosity of cyanoacrylate preparations, they
have either achieved relatively moderate viscosity increases
such that the preparations remain runny or they have created
thixotropic cyanoacrylate adhesives which produce less
desirable bonding characteristics. Thus, the need remains for
a cyanoacrylate adhesive preparation which is not runny and
has the excellent bonding characteristics of typical
cyanoacrylates. It is an object of this invention to produce
cyanoacrylate adhesive compositions which solve the run-
niness problem while at the same time provide the excellent
bonding characteristics of typical cyanoacrylates.
SUMMARY OF THE INVENTION
The current invention provides a cyanoacrylate adhesive
composition which is in a new undiscovered form. The
adhesives of the present invention are preferably in a solid
form at room temperature and below room temperature.
Room temperature is considered the interval from about 15°
C. to about 37° C., and more preferably from about 15° C.
to about 25° C. This makes the application of the adhesive
very easy and well controlled. The application is similar to
applying other solid non-cyanoacrylate adhesives molded in
a stick-shape. Containers similar to the ones used to store
and apply solid non-cyanoacrylate adhesives, wherein the
adhesives is contained in a stick shape and is controllably
pushed out of the container, are deemed suitable for storage
and application of the adhesives of the present invention.
Rubbing the adhesive of the present invention onto the
surface to be coated or bonded deposits the required amount
of the adhesive. The adhesive is preferably activated when
the temperature of the substrate reaches a temperature above
room temperature, which temperature renders the adhesive
US 6,797,107 B1
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in liquid form. The liquefied adhesive spreads and wets the
underlying substrate surface and can polymerize as a typical
cyanoacrylate adhesive. The joint assembly can be made
before or after the liquification of the adhesive. Assembly
before liquification of the adhesive can be particularly
advantageous. The liquidification and polymerization of the
adhesive can be induced by bringing the joint to a tempera-
ture above room temperature, i.e., to temperature higher than
25° C. and preferably higher than 30° C. Industrially the
necessary heating can be achieved by any of the known
means of heating by thermal, IR, UV or microwave radia-
tion. In the home repair environment or hobby model
building environment the necessary heating can be achieved
by simply holding the joint between one’s fingers or hands,
with body heat being sufficient to liquefy the adhesive and
initiate its polymerization. When the adhesive composition
of the present invention is used as a coating the same
procedure applies as heat generated by contact with the body
or by thermal, IR, UV or microwave radiation in industrial
applications is used to liquefy the adhesive composition,
rendering it easily polymerizable.
These properties of the cyanoacrylate compositions of the
present invention make it especially suitable for use in
medical applications. After controlled and easy application
onto skin or other living soft or hard tissue, the adhesives
quickly liquefy and bond the surfaces or form an adhesive
coating. Sterilization of these solid cyanoacrylate adhesive
compositions, when used in medicine, is advantageous and
the method taught in UK Patent GB 2306469 is particularly
suitable and is incorporated herein by reference. The solid
cyanoacrylate compositions of the present invention can
contain a biodegradable or bioabsorbable component. The
bioabsorbable cyanoacrylate compositions described in U.S.
Pat. No. 6,224,622 are particularly suitable for inclusion into
the solid cyanoacrylate adhesives of the present invention,
which patent is incorporated herein by reference. Medical
applications of the adhesives of the present invention
include, but are not limited to, wound closure (including
surgical incisions and other wounds), adhesives for medical
devices (including implants), sealants and void fillers in
human and animal medical application, and embolic agents.
One embodiment of the present invention is directed to a
method for making a cyanoacrylate adhesive composition
which is in a solid form at room temperature by dissolving
into a cyanoacrylate monomer or a mixture of cyanoacrylate
monomers one or more solidifying polymers or copolymers
at elevated temperature, then leaving the solution for a
sufficient period of time at room temperature or below room
temperature to form a solid at room temperature. The
cyanoacrylate monomers are preferably selected from the
group consisting of alkyl 2-cyanoacrylates, alkenyl
2-cyanoacrylates, alkoxyalkyl 2-cyanacrylates, and car-
boalkoxyalkyl 2-cyanoacrylates. The alkyl group of the one
or more cyanoacrylates preferably has 1 to 16 carbon atoms.
The solidifying polymer or copolymers is preferably but is
not limited to, poly (e-caprolactone).
Another embodiment is directed to a solid cyanoacrylate
adhesive composition made by this method. A further
embodiment is directed to a solid cyanoacrylate adhesive
composition which forms a bioabsorbable adhesive. Another
embodiment is directed to containers suitable for storage and
dispensing of the solid cyanoacrylate adhesive composition
in this invention. Yet another embodiment of this invention
is the method of applying a cyanoacrylate adhesive compo-
sition in solid form, liquefying it and curing it to form an
adhesive bond or adhesive coating. Afurther embodiment of
the present invention is the use of the solid cyanoacrylate
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adhesive compositions for joining and coating in industrial,
consumer and medical (including surgical) applications.
Other embodiments and advantages of the invention are set
forth in part in the description which follows, and in part,
will be obvious from this description, or may be learned
from the practice of the invention.
DESCRIPTION OF THE INVENTION
As embodied and broadly described herein, the present
invention is directed to cyanoacrylate adhesive composi-
tions which are in solid form at room temperature, and
which combine the versatility and speed of action of
cyanoacrylates as adhesives, sealants and coatings with a
friendly form for handling and applying the product.
The solid cyanoacrylate adhesive compositions of this
invention include a cyanoacrylate component. Typically, and
preferably, within such component is at least one cyanoacry-
late monomer of the formula
CN
cH2=c—c—o—R
O
where R represents a C1—16 alkyl, cycloalkyl, alkenyl,
alkynyl, cycloalkenyl, alkaryl, aralkyl or aryl group, car-
balkoxy alkyl, any of which may be optionally substituted,
or interrupted, with non-basic groups, such as oxo, halo,
silicone and ether oxygen, provided they do not interfere
with the stability and functioning of the monomer as a
commercially acceptable adhesive.
For instance, R, may preferably be selected from the
group consisting of a methyl, ethyl, n-propyl, isopropyl,
n-butyl, isobutyl, pentyl, neo-pentyl, hexyl, n-octyl, 2-octyl,
allyl, methallyl, crotyl, propargyl, cyclohexyl, benzyl,
phenyl, cresyl, 2-chlorobutyl, trifluorethyl, 2-methoxyethyl,
3-methoxybutyl, 2-ethoxyethyl, and 2-propoxyethyl. Methyl
2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl
2-cyanoacrylate and iso-butyl 2-cyanoacrylate are particu-
larly desirable monomers for use in these inventive compo-
sitions. Of course, as stated above, a mixture of two or more
of these cyanoacrylate monomers can be used.
The solid cyanoacrylate adhesive compositions of this
invention include a polymer or copolymer component which
is dissolved in the cyanoacrylate component, and the result-
ant homogeneous composition is capable of solidifying at or
below room temperature, and remains in solid form at room
temperature. The exact physical structure of the solid
cyanoacrylate compositions of the present invention is not
clearly understood at present, but could involve, without
implying any restrictions on the scope of the invention,
crystallization of the dissolved polymer or copolymer,
co-crystallization with the cyanoacrylate monomer, or inter-
action between the crystallized polymer or copolymer and
the cyanoacrylate monomer which immobilizes the
monomer, an array of possible amorphous structures below
their melting point as well as a combination of amorphous,
crystalline and even liquid states.
The solidifying polymer or copolymer component is
preferably, but is not limited to, poly (e-caprolactone) and
copolymers of e-caprolactone with one or more other
polymers, containing at least in part the following chemical
structure
US 6,797,107 B1
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ll
_(' 0CH2(CH2)3CH2’C)n:
Particularly suitable, commercially available grades of
poly (e-caprolactone) are Tone Polyol P-767-E and Tone
Polymer P-767 Pellets, manufactured by Union Carbide,
which is now part of Dow Chemical. The concentration of
the solidifying polymer(s) and/or co-polymer(s) in the adhe-
sive composition should be sufficient to solidify the overall
composition at room temperature and will generally range
from about 2% to about 60% by weight of the adhesive
composition, but are preferably from about 8% to about 30%
by weight of the adhesive composition.
The solid cyanoacrylate adhesives of the present inven-
tion may be stabilized against premature polymerization
with anionic and free-radical polymerization inhibitors.
Anionic polymerization inhibitors known in the art include,
but are not limited to, soluble acidic gases (for example
sulfur dioxide, sulfur trioxide, hydrogen fluoride), and
phosphoric, carboxylic and organic sulphonic acids, and
combinations thereof. Free-radical polymerization inhibitors
include, but are not limited to, hydroquinone, t-butyl
catechol, hydroxyanisole, butylated hydroxyanisole, buty-
lated hydroxytoluene, and p-methoxyphenol.
The solid cyanoacrylate adhesives of the present inven-
tion may also contain bio-absorbable monomers, polymers
and copolymers. Particularly suitable are copolymers
derived from glycolide, lactide, e-caprolactone, dioxanone
and trimethylene carbonate monomers, or copolymers
derived from cyanoacrylate monomers and glycolide,
lactide, e-caprolactone, dioxanone or trimethylene carbonate
monomers. The compositions and method of preparation of
these bio-absorbable materials, as well as their incorporation
into a cyanoacrylate adhesive are described in detail in U.S.
Pat. No. 6,224,622, which patent is incorporated herein by
reference. Therefore, the solid cyanoacrylate adhesives of
the present invention can be made bioabsorbable by follow-
ing the teachings of the above mentioned patent.
The solid cyanoacrylate adhesives of the present inven-
tion may further contain any additives necessary to impart
desired properties to the adhesives, such as viscosity and
thixotropy in liquid state, toughness, surface insensitivity,
plasticity, heat resistance, color, smell, and/or X-ray opacity.
Suitable thixotropic agents include treated fumed silicas.
Suitable viscosity regulators include methylmethacrylate
polymers. Suitable tougheners include acrylic elastomers,
acrylonitrile copolymer elastomers, fluoro elastomers, graft
and block copolymers. Suitable compounds which impart
surface insensitivity include crown ethers, sila crown ethers
and calixarenes. Suitable plasticizers include esters of diba-
sic acids such as sebasic, malonic, and phthalic acids. The
perfumes, dyes, pigments and X-ray opacifiers used in the
compositions should be cyanoacrylate-compatible in order
not to adversely affect the stability or performance of the
compositions. For example, dyes contemplated for use in the
present invention include, but are not limited to, D&C Violet
No. 2, D&C Green No. 6, carbon black and bone black.
The adhesives of the present invention may also option-
ally include anti-microbial agents, antibiotics, growth-
promoting factors, anti-cancer drugs, immune system
enhancing drugs, and leachable inorganic fillers. For
example, growth factors contemplated for use in the adhe-
sives of the present invention include, but are not limited to,
fibroblast growth factors, bone growth factors, epidermal
growth factors, platelet derived growth factors, macrophage
derived growth factors, alveoral derived growth factors,
monocyte derived growth factors, magainin, and so forth.
Inorganic leachable fillers contemplated for use in the adhe-
sives of the present invention include, but are not limited to,
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tricalcium phosphate, hydroxyapatite, calcium carbonate,
and calcium chloride.
The adhesive compositions of the present invention can
be heat sterilized by following the teachings of UK Pat. GB
2306469 (U.S. Pat. No. 6,136,326), which patent is incor-
porated herein by reference.
The cyanoacrylate adhesive compositions of the present
invention, can be prepared, as noted, by dissolving into a
cyanoacrylate monomer or a mixture of cyanoacrylate
monomers one or more solidifying polymers and copoly-
mers at elevated temperature, and leaving the solution for a
pre-determined period of time at room temperature or below
room temperature in order to form a solid at room tempera-
ture.
Containers suitable for holding and dispensing these
cyanoacrylate will preferably be made of a material which is
non-reactive with the solid cyanoacrylate composition, like
polymers and copolymers of ethylene, propylene, butylene
and fluorinated alkenes. The adhesive will be preferably
stored in a solid, stick-like shape, and will be dispensed from
the container in a controlled way by the action of a screw-
type or a plunger-type mechanism. Another suitable package
form will be an “adhesive pencil” where the solid
cyanoacrylate composition of the present invention is
formed into a rod shape and enclosed into a skin of suitable
polymer material, like polymers and copolymers, which can
be peeled or cut from the adhesive solid.
The cyanoacrylates of this invention should be applied in
sold form, then liquefied with heat and cured to form an
adhesive bond, adhesive coating or adhesive seal. Rubbing
the adhesive of the present invention onto the surface to be
coated or bonded deposits the required amount of the
adhesive. The adhesive is activated when the temperature of
the substrate reaches a temperature above room temperature,
which temperature renders the adhesive in liquid form. The
liquid adhesive spreads and wets the underlying substrate
surface and can polymerize as a typical cyanoacrylate adhe-
sive. The joint assembly can be made before or after the
liquidification of the adhesive. Especially advantageous
from the point of ease of application is the assembly before
the liquification of the adhesive. The liquification and poly-
merization of the adhesive can be induced by bringing the
joint to temperature above room temperature, i.e. to tem-
perature higher than about 25° C. and preferably higher than
about 30° C. Industrially this can be achieved by any of the
known means of heating by thermal, IR, UV or microwave
radiation. In home consumer repair environment or hobby
model building environment this can be achieved by simply
holding the joint between one’s fingers or hands, the body
heat being sufficient to liquefy the adhesive and initiate its
polymerisation. When the adhesive composition of the
present invention is used as a coating the same procedure
applies as heat generated by contact with the body or by
thermal, IR, UV or microwave radiation in industrial appli-
cations is used to liquefy the adhesive composition, which
renders it easily polymerizable.
It should be noted that the temperature at which the solid
cyanoacrylate compositions of the present invention liquefy
can be adjusted to suit the application requirements. This is
achieved by varying the ratio of cyanoacrylate monomer(s)
to the solidifying polymer(s) and/or copolymer(s) or by
adjusting the identity of the solidifying polymer(s) or
copolymer(s). The liquefying temperature can be less than
room temperature or much higher than room temperature. It
can vary from about 10° C. to about 60° C. for most
applications and even in a wider range if that is necessary.
Preferably the liquefying temperature is in the range of
about 30° C. to about 45° C., more preferably from about
20° C. to about 40° C. and most preferably from about 25°
C. to about 40° C. Substantially no polymerization of the
adhesive occurs until the adhesive composition is liquefied,
preferably after application to the substrate.
US 6,797,107 B1
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The properties of the cyanoacrylate compositions of the
present invention of the present invention make it especially
suitable for use in medical applications. After controlled and
easy application onto skin or other living soft or hard tissue,
the adhesive quickly liquefies and bonds the surfaces or
forms an adhesive coating.
It has been found that the solid cyanoacrylate composition
of this invention provide for improved stability and shelf life
when compared to liquid, thixotropic or paste cyanoacrylate
adhesive compositions. It is not clearly understood, but it is
possible, without implying any restrictions on the scope of
the invention, that the restricted mobility of the cyanoacry-
late molecules in the solid adhesive compositions of the
present invention renders the compositions extremely stor-
age stable at room temperature, without any loss of their
adhesive properties.
The following examples are offered to illustrate the
invention, and should not be viewed as limiting the scope of
the invention.
EXAMPLES
Example 1
Commercial ethyl cyanoacrylate monomer, Anacure
3020, available from Chemence Ltd, UK is heated to and
maintained at 55—70° C. Under mixing poly
(e-caprolactone), (Tone Polyol P-767-E, Union Carbide)is
added in portions until each portion is completely dissolved.
The obtained homogeneous solutions are cooled down to
room temperature and their viscosity is measured.
Surprisingly, after allowing some of the solutions to cool for
24 hours to room temperature they turn into homogeneous
solids. Some of these solids when placed between the fingers
convert to liquids and quickly bond the skin. Some require
higher than body temperature to liquefy and polymerize. The
results are summarized in Table 1.
TABLE 1
Appearance after
24 h at room Liquifies
No Composition* Viscosity at 20° C. temperature at
1 100% ECA 3 cP Clear liquid —
2 95.24% ECA 100 cP Clear viscous —
4.76% PCL liquid
3 91.24% ECA; 220 cP White, wax-like Body
8.76% PCL solid temper-
ature
4 85.12% ECA; 840 cP White, wax-like Body
14.88% PCL solid temper-
ature
5 80.00% ECA; More than White, wax-like Body
20.00% PCL 1000 cP solid temper-
ature
6 70.00% ECA; More than White, wax-like 40° C.
30.00% PCL 1000 cP solid
7 50.00% ECA; More than White, wax-like 43° C.
50.00% PCL 1000 cP solid
*ECA = ethyl 2-cyanoacrylate monomer (Anacure 3020) ((now available
as EC5 from Chemence, Inc.)
PCL = poly(e-caprolactone), Tone Polyol P-767-E, Union Carbide) ((now
available as Tone Polymer P-767 from Dow Corporation)).
Example 2
Compositions prepared according to Example 1 are stored
in high density polyethylene bottles at room temperature.
Their appearance and adhesive performance is measured
after given period of time. The results are presented in Table
2.
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TABLE 2
Adhesive Adhesive
Appearance Appearance properties properties
after after after after
No Composition* 2 years 4 years 2 years 4 year
1 100% ECA Polymerized — None —
solid
2 91.24% ECA; White, wax- White, wax- Retained Retained
8.76% PCL like solid like solid
3 85.12% ECA; White, wax- White, wax- Retained Retained
14.88% PCL like solid like solid
4 80.00% ECA; White, wax- White, wax- Retained Retained
20.00% PCL like solid like solid
5 70.00% ECA; White, wax- White, wax- Retained Retained
30.00% PCL like solid like solid
6 50.00% ECA; White, wax- White, wax- Retained Retained
50.00% PCL like solid like solid
*ECA = ethyl 2-cyanoacrylate monomer (Anacure 3020) ((now available
as EC5 from Chemence, Inc.)
PCL = poly(e-caprolactone), Tone Polyol P-767-E, Union Carbide) ((now
available as Tone Polymer P-767 from Dow Corporation)).
*ECA=ethyl 2-cyanoacrylate monomer (Anacure 3020)
((now available as EC5 form Chemence, Inc.))
PCL=poly (e-caprolactone), (Tone Polyol P-767-E, Union
Carbide) (now available as Tone PolymerP-767 from
Dow Corporation)).
Other embodiments and uses of the invention will be
apparent to those skilled in the art from consideration of the
specification and practice of the invention disclosed herein,
including all U.S. and foreign patents and patent
applications, that are specifically and entirely incorporated
by reference. It is intended that the specification and
examples be considered exemplary only, with the true scope
and spirit of the invention indicated by the following claims.
What is claimed is:
1. An adhesive composition which comprises at least one
cyanoacrylate monomer and at least one solidifying
polymer, wherein the adhesive composition is capable of
polymerizing to form an adhesive polymer and wherein,
before such polymerizing, the adhesive composition has a
liquifying point within a specified temperature greater than
about 20° C. and wherein such polymerizing does not
substantially occur until the adhesive composition is
liquefied, wherein said adhesive composition is in solid form
at room temperature and said solidifying polymer is a
homopolymer having the following structural formula:
0
ll
—5OCH2(CH2)3CH2—C)n:
wherein n is an integer.
2. A composition according to claim 1 wherein the speci-
fied temperature range is from about 25° C. to about 45° C.
3. A adhesive composition according to claim 1 wherein
the solidifying polymer is e-caprolactone.
4. A composition according to claim 1 wherein the
cyanoacrylate monomer has the following structural for-
mula:
CN
cH2=c—c—o—R
0
where R represents a substituted or unsubstituted constituent
group selected from the group consisting of alkyl,
US 6,797,107 B1
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cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl,
aryl, and carbalkoxy alkyl groups.
5. A composition according to claim 4 wherein R is
selected from the group consisting of methyl, ethyl,
n-propyl, isopropyl, n-butyl, isobutyl, pentyl, neo-pentyl,
hexyl, n-octyl, allyl, methallyl, crotyl, propargyl,
cyclohexyl, benzyl, phenyl, cresyl, 2-chlorobutyl,
trifluoroethyl, 2-methoxyethyl, 3-methoxybutyl, 2-ethoxy
ethyl and 2-propoxethyl.
6. A composition according to claim 4 wherein the
cyanoacrylate monomer is selected from the group consist-
ing of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl
2-cyanoacrylate, and isobutyl 2-cyanoacrylate.
7. Acomposition according to claim 4 wherein the solidi-
fying polymer is (e-caprolactone).
8. A composition according to claim 1 wherein the com-
position also solidifying a bio-absorbable material selected
from the group consisting of monomers or oligomers of
glycolides, lactides, e-caprolactones, dixoanone, trimethyl-
ene carbonates, and copolymers of any of the foregoing with
cyanoacrylates.
9. A composition according to claim 1 wherein the com-
position also comprises an additive selected form the group
consisting of acrylates, methacrylates, acrylonitrile
copolymers, crown ethers, sila crown ethers, calizarenes,
esters of diabasic acids, perfumes, dyes, pigments, X-ray
opacifiers, antimicrobial agents, antibiotics, growth promot-
ing factors, drugs and fillers.
10. A method for adhering two or more surfaces together,
said method comprising:
a) applying to at least one surface an adhesive composi-
tion which comprises at least one cyanoacrylate mono-
mer and at least one solidifying polymer, wherein the
adhesive composition is applied to said at least one
surface in a solid form to create a layer of the adhesive
composition on said at least one surface, wherein the
adhesive composition is capable of polymerizing to
form an adhesive polymer, and such polymerizing does
not substantially occur until the adhesive composition
is liquefied;
b) bringing the surfaces to be adhered into contact with
each other such that the layer of adhesive composition
is between the surfaces to be adhered; and
c) heating the layer of the adhesive composition such that
the layer liquefies and polymerizes into an adhesive
polymer wherein said adhesive composition is in solid
form at room temperature and said solidifying polymer
is a homopolymer having the following structural for-
mula:
0
ll
_(' 0CH2(CH2)3CH2’C)n:
wherein n is an integer.
11. Amethod of claim 10 wherein the solidifying polymer
is (e-caprolactone).
12. Amethod according to claim 10 wherein the adhesive
composition liquefies at a temperature greater than about 20°
C.
13. A method according to claim 10 wherein the
cyanoacrylate monomer has the following structural for-
mula:
10
15
20
25
30
35
40
45
50
55
60
65
10
CN
cH2=c—c—o—R
0
where R represents a substituted or unsubstituted constituent
group selected from the group consisting of alkyl,
cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl,
aryl, and carbalkoxy alkyl groups.
14. Amethod according to claim 10 wherein R is selected
from the group consisting of methyl, ethyl, n-propyl,
isopropyl, n-butyl, isobutyl, pentyl, neo-pentyl, hexyl,
n-octyl, allyl, methallyl, crotyl, propargyl, cyclohexyl,
benzyl, phenyl, cresyl, 2-chlorobutyl, trifluoroethyl,
2-methoxyethyl, 3-methoxybutyl, 2-ethoxy ethyl and
2-propoxyethyl.
15. A method according to claim 10 wherein the
cyanoacrylate monomer is selected from the group consist-
ing of methyl 2-cyanoacrylate, ethyl 2-cyanoacrylate, butyl
2-cyanoacrylate, and isobutyl 2-cyanoacrylate.
16. A method according to claim 10 wherein the solidi-
fying polymer is (e-caprolactone).
17. A method for coating a substrate with an adhesive
coating, said method comprising:
a) according to said substrate an adhesive composition
which comprises at least one cyanoacrylate monomer
and at least one solidifying polymer, wherein the adhe-
sive composition is applied to said substrate in a solid
form to create a layer of the adhesive composition on
said substrate, wherein the adhesive composition is
capable of polymerizing to form an adhesive polymer,
and wherein such polymerizing does not substantially
occur until the adhesive composition is liquefied; and
b) applying heat to the layer of the adhesive composition
such that the layer liquefies and polymerizes into an
adhesive polymer wherein said adhesive composition is
in solid form at room temperature and said solidifying
polymer is a homopolymer having the following struc-
tural formula:
0
ll
—5OCH2(CH2)3CH2—C)n:
wherein n is an integer.
18. The method of claim 17 wherein the solidifying
polymer is e-caprolactone.
19. A method according to claim 17 wherein the adhesive
composition liquefies at a temperature greater than about 20°
C.
20. A method according to claim 17 wherein the
cyanoacrylate monomer has the following structural for-
mula:
CN
cH2=c—c—o—R
0
where R represents a substituted or unsubstituted constituent
group selected from the group consisting of alkyl,
cycloalkyl, alkenyl, alkynyl, cycloalkenyl, alkaryl, aralkyl,
aryl, and carbalkoxy alkyl groups.
* * * * *
UNITED STATES PATENT AND TRADEMARK OFFICE
CERTIFICATE OF CORRECTION
PATENT NO. : 6,797,107 B1 Page 1 of 1
DATED : September 28, 2004
INVENTOR(S) : Kotzev, Dimiter L.
It is certified that error appears in the above—identified patent and that said Letters Patent is
hereby corrected as shown below:
Column 1,
Line 26, after “bringing” delete “the”.
Column 3,
Line 6, change “liquidification” to —— liquification
Line 52, change “2—cyanacrylates” to —— 2—cyanoacrylates
Column 6,
Line 39, change “liquidification” to —— liquification
Column 7,
Line 9, after “invention” delete “of the present invention”.
Column 8,
Line 26, after “EC5” change “form” to —— from
Signed and Sealed this
Twenty—siXth Day of April, 2005
M Vl./Q41.”
JON W. DUDAS
Director ofthe United States Patent and Trademark O}j"ice
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